A stamping device integrated with vision inspection function

Abstract

This utility model relates to the field of stamping equipment technology, and more particularly to a stamping device with integrated visual inspection function. This utility model provides a stamping device with integrated visual inspection function that can automatically eject defective stamped parts and switch to the next stamping part, saving manpower and improving stamping efficiency. A stamping device with integrated visual inspection function includes a frame, a conveyor belt, and support plates, etc. The conveyor belt is located on the right side of the frame, and support plates are connected to the front and rear sides of the left side of the frame. When a defective stamped part is found, this utility model activates a third cylinder to push the baffle and cover upwards, then activates the conveyor belt to continue conveying the stamped part to the left, causing the next stamped part to move onto the die, ejecting the defective stamped part to the left. This achieves the effect of automatically ejecting defective stamped parts and switching to the next stamping part, saving manpower and improving stamping efficiency.

Description

Technical Field

[0001] This utility model relates to the field of stamping device technology, and in particular to a stamping device with integrated visual inspection function. Background Technology

[0002] Stamping is a widely used metal forming technology in modern manufacturing, which has advantages such as high production efficiency, high material utilization, and good product consistency.

[0003] For example, a stamping device with visual inspection, disclosed in CN215431005U, includes: a base, a stamping mechanism mounted on the base, and a visual inspection module mounted on the stamping mechanism. The visual inspection module includes a photographing module for taking pictures of the stamped part, a button operation module for controlling the stamping mechanism and the photographing module, a display module for displaying the photographs taken by the photographing module, and an alert module. The photographing module, button operation module, display module, and alert module are all controlled by a central control module. The alert module includes a built-in reference component, a comparison submodule, and an alarm submodule, suitable for comparing the reference component with the stamped part. When there is a deviation between the reference component and the stamped part, the alarm submodule issues an alarm. This stamping device with visual inspection can detect stamped parts and improve the yield rate. However, because this stamping device with visual inspection requires manual removal and replacement of the defective stamped part when the visual inspection module detects a defect on the surface of the stamped part before continuing the stamping operation, it is inconvenient, time-consuming, and labor-intensive, reducing stamping efficiency.

[0004] Therefore, a stamping device with integrated visual inspection function has been developed that can automatically eject defective stamped parts and switch to the next stamping, saving manpower and improving stamping efficiency. Utility Model Content

[0005] To overcome the shortcomings of existing stamping equipment with visual inspection, which requires manual removal and replacement of defective stamping parts when the visual inspection module detects defects on the surface of the stamped parts before continuing the stamping operation, resulting in inconvenience, time and labor consumption, and reduced stamping efficiency, this utility model provides a stamping device with integrated visual inspection function that can automatically eject defective stamping parts and switch to the next stamping part, saving manpower and improving stamping efficiency.

[0006] The technical implementation scheme of this utility model is as follows: a stamping device integrating visual inspection function, including a frame, a conveyor belt, a first cylinder, a support plate, a push plate, a support rod, a vision sensor, a support frame, a stamping assembly, and a limiting assembly. The right side of the frame is provided with a conveyor belt, and the front and rear sides of the left side of the frame are connected with support plates. The upper side of each support plate is connected with a first cylinder, and the telescopic end of each first cylinder is connected with a push plate. The upper side of the left front of the frame is connected with a support rod, and the upper side of the support rod is connected with a vision sensor. The upper side of the left side of the frame is connected with a support frame, and the support frame is provided with a stamping assembly capable of stamping the stamped parts. The frame is provided with a limiting assembly capable of limiting the stamping assembly.

[0007] Optionally, the stamping assembly includes a second cylinder, a magnetic block, a punch, and a die. The second cylinder is connected to the upper side of the support frame, and a magnetic block is connected to the telescopic end of the second cylinder. Multiple punches are attracted to the lower side of the magnetic block, and multiple dies are snapped into the upper left part of the frame. Multiple material feeding slots are opened on the left side of the frame.

[0008] Optionally, it also includes guide blocks, with guide blocks connected to the inner sides of both the front and rear of the frame.

[0009] Optionally, all guide blocks are triangular.

[0010] Optionally, it also includes a collection box, which is placed on the ground and located at the lower left of the rack.

[0011] Optionally, the limiting component includes a baffle, a cover, and a third cylinder. The baffle is slidably connected to the upper left side of the frame, and the cover is connected to the lower side of the baffle. The third cylinder is connected to the inner side of the left rear of the frame, and the telescopic end of the third cylinder is connected to the baffle.

[0012] Optionally, the conveyor belt, the first cylinder, the vision sensor, the second cylinder, the third cylinder, and the processor are electrically connected via a control module.

[0013] This invention has the following advantages: When a stamped part has a defect, the third cylinder is activated to push the baffle and cover upward, and then the conveyor belt is activated to continue conveying the stamped part to the left, so that the next stamped part moves onto the die and pushes the defective stamped part to the left. This achieves the effect of automatically pushing out the defective stamped part and switching to the next stamping, saving manpower and improving stamping efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention.

[0016] Figure 3This is a three-dimensional structural diagram of the third cylinder and other components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the components such as the concave mold of this utility model.

[0018] In the above attached diagram: 1: frame, 2: conveyor belt, 3: first cylinder, 4: support plate, 5: push plate, 6: support rod, 7: vision sensor, 8: support frame, 9: second cylinder, 10: magnetic block, 11: punch, 12: die, 13: baffle, 14: cover, 15: third cylinder, 16: guide block, 17: discharge chute, 18: collection box. Detailed Implementation

[0019] References to embodiments herein mean that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0020] A stamping device integrating visual inspection function, such as Figures 1-4 As shown, the assembly includes a frame 1, a conveyor belt 2, a first cylinder 3, a support plate 4, a push plate 5, a support rod 6, a vision sensor 7, a support frame 8, a stamping assembly, and a limiting assembly. The right side of the frame 1 is provided with the conveyor belt 2. The front and rear sides of the left side of the frame 1 are connected to the support plates 4. The upper side of the support plates 4 is connected to the first cylinder 3. The extension end of the first cylinder 3 is connected to the push plate 5. The upper left front side of the frame 1 is connected to the support rod 6. The upper side of the support rod 6 is connected to the vision sensor 7. The upper left side of the frame 1 is connected to the support frame 8. The stamping assembly is provided on the support frame 8. The limiting assembly is provided on the frame 1.

[0021] like Figures 1-4 As shown, the stamping assembly includes a second cylinder 9, a magnetic block 10, a punch 11, a die 12, a guide block 16, and a collection box 18. The second cylinder 9 is connected to the upper side of the support frame 8. The magnetic block 10 is connected to the telescopic end of the second cylinder 9. Four punches 11 are attracted to the lower side of the magnetic block 10. Four dies 12 are snapped into the upper left part of the frame 1. Guide blocks 16 are connected to the inner sides of both the front and rear parts of the frame 1. The guide blocks 16 are all triangular to facilitate the guidance of the stamped parts. Four unloading slots 17 are opened on the left side of the frame 1. The collection box 18 is placed on the ground and is located in the lower left part of the frame 1.

[0022] like Figures 1-4As shown, the limiting assembly includes a baffle 13, a cover 14, and a third cylinder 15. The baffle 13 is slidably connected to the upper left side of the frame 1, and the cover 14 is connected to the lower side of the baffle 13. The third cylinder 15 is connected to the inner side of the left rear part of the frame 1. The telescopic end of the third cylinder 15 is connected to the baffle 13. The conveyor belt 2, the first cylinder 3, the vision sensor 7, the second cylinder 9, the third cylinder 15, and the processor are electrically connected through a control module.

[0023] When using this utility model, first place the frame 1 in the stamping area, then place the stamped part on the conveyor belt 2. The processor starts the conveyor belt 2 through the control module to transport the stamped part to the left and transport the stamped part to the die 12. The guide block 16 guides the stamped part. Then, the vision sensor 7 detects whether there are defects in the stamped part. If there are no defects, the processor starts the second cylinder 9 through the control module to push the magnetic block 10 and the punch 11 to move downward, so that the punch 11 cooperates with the die 12 to stamp the part. The stamped part is then formed. The formed workpiece falls from the feed trough 17 into the collection box 18. When a stamped part is defective, the processor starts the third cylinder 15 through the control module, pushing the baffle 13 and cover 14 upward, and then starts the conveyor belt 2 to continue conveying the stamped part to the left, so that the next stamped part moves onto the die 12, and the defective stamped part is ejected to the left. Then the baffle 13 and cover 14 are moved downward to reset, and the stamping operation continues. This realizes the automatic ejection of the defective stamped part and switching to the next stamped part, saving manpower and improving stamping efficiency. When it is necessary to replace the punch 11 and the die 12, the punch 11 is disengaged from the magnetic block 10 and replaced. Then, the third cylinder 15 is activated to push the baffle 13 and the cover 14 upward so that they no longer block the die 12. The die 12 is then removed and replaced, thus completing the replacement of the punch 11 and the die 12 quickly and conveniently.

[0024] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A punch press incorporating vision inspection functionality, characterized by: The machine includes a frame (1), a conveyor belt (2), a first cylinder (3), a support plate (4), a push plate (5), a support rod (6), a vision sensor (7), a support frame (8), a stamping assembly, and a limiting assembly. The right side of the frame (1) is provided with a conveyor belt (2). The front and rear sides of the left side of the frame (1) are connected to support plates (4). The upper side of the support plates (4) is connected to the first cylinder (3). The telescopic end of the first cylinder (3) is connected to the push plate (5). The upper left front side of the frame (1) is connected to the support rod (6). The upper side of the support rod (6) is connected to the vision sensor (7). The upper left side of the frame (1) is connected to the support frame (8). The support frame (8) is provided with a stamping assembly that can stamp the stamped parts. The frame (1) is provided with a limiting assembly that can limit the stamping assembly.

2. The punch apparatus integrated with a vision inspection function according to claim 1, characterized in that: The stamping assembly includes a second cylinder (9), a magnetic block (10), a punch (11) and a die (12). The second cylinder (9) is connected to the upper side of the support frame (8). The magnetic block (10) is connected to the telescopic end of the second cylinder (9). Multiple punches (11) are attracted to the lower side of the magnetic block (10). Multiple dies (12) are snapped into the upper left part of the frame (1). Multiple unloading slots (17) are opened on the left side of the frame (1).

3. The punch apparatus integrated with a vision inspection function according to claim 1, characterized in that: It also includes guide blocks (16), and guide blocks (16) are connected to the inner sides of both the front and rear parts of the frame (1).

4. The punch apparatus integrated with a vision inspection function according to claim 3, characterized in that: All guide blocks (16) are triangles.

5. The punch apparatus integrated with a vision inspection function according to claim 1, characterized by: It also includes a collection box (18), which is placed on the ground and located at the lower left of the frame (1).

6. The punch apparatus integrated with a vision inspection function according to claim 1, characterized by: The limiting assembly includes a baffle (13), a cover (14) and a third cylinder (15). The baffle (13) is slidably connected to the upper left side of the frame (1), and the cover (14) is connected to the lower side of the baffle (13). The third cylinder (15) is connected to the inner side of the left rear part of the frame (1), and the telescopic end of the third cylinder (15) is connected to the baffle (13).

7. A punch press incorporating vision inspection capability as defined in claim 6, characterized in that: The conveyor belt (2), the first cylinder (3), the vision sensor (7), the second cylinder (9), the third cylinder (15) and the processor are electrically connected through the control module.

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