A stamping die for processing monitoring sensors

Abstract

This disclosure relates to the field of stamping die technology. One embodiment of this disclosure provides a stamping die for processing monitoring sensors, which includes a base, a stamping die mounted on the upper side of the base, an L-shaped plate, a vertical plate, a lifting seat, a rotating shaft, a blower head, a mounting base, a contact positioning mechanism, a locking mechanism, a transmission plate, and an electric push rod. The L-shaped plate is mounted on the outer side of the base, and the vertical plate is mounted on the upper side of the L-shaped plate. The lifting seat is sleeved on the vertical plate and can move along the vertical plate. The rotating shaft is rotatably mounted inside the lifting seat and moves synchronously with the lifting seat. The blower head is mounted on the inner end of the rotating shaft and can deflect around the rotating shaft as the center. This technical solution addresses the problem in the prior art where cleaning residual waste inside the stamping die for processing monitoring sensors is a complex and time-consuming process.

Description

Technical Field

[0001] The embodiments of this disclosure relate to the field of stamping die technology, and more specifically, to a stamping die for processing monitoring sensors. Background Technology

[0002] A monitoring sensor is a device or apparatus that can sense a specified measurand and convert it into a usable output signal according to a certain rule. Its core function is to detect information such as physical, chemical, or biological quantities, such as temperature, pressure, humidity, gas concentration, light intensity, and bioelectrical signals. These measurands are often quantities that are difficult for humans to perceive directly or that need to be precisely quantified. Monitoring sensors use specific conversion mechanisms, such as electrical conversion and optical conversion, to convert the measurand into electrical signals (such as voltage and current) or digital signals that are easy to process and analyze, thereby providing data support for subsequent monitoring, control, and decision-making. Stamping dies are used in the manufacturing process of monitoring sensors. Stamping dies are a special process equipment used in cold stamping to process materials (metal or non-metal) into parts (or semi-finished products).

[0003] In the existing technology of stamping dies for processing monitoring sensors, after a long period of use, a certain amount of waste will remain inside the stamping die. If these wastes are not cleaned in time, they may affect the stamping of subsequent workpieces, leading to an increase in the scrap rate of stamped workpieces. The existing waste cleaning method usually requires the entire stamping die to be disassembled before workers clean the waste remaining inside the stamping die, which is quite cumbersome. Utility Model Content

[0004] To overcome the above-mentioned defects, embodiments of this disclosure provide a stamping die for processing monitoring sensors, which solves the technical problem that the operation steps are relatively complicated and time-consuming when cleaning the waste residue inside the stamping die in the prior art.

[0005] According to one aspect, at least one embodiment of this disclosure provides a stamping die for processing a monitoring sensor, including a base, with the stamping die disposed on the upper side of the base, and further including an L-shaped plate, a vertical plate, a lifting seat, a rotating shaft, a blower head, a mounting base, an abutment positioning mechanism, a snap-fit ​​mechanism, a transmission plate, and an electric push rod. The L-shaped plate is mounted on the outer side of the base, and the vertical plate is mounted on the upper side of the L-shaped plate. The lifting seat is sleeved on the vertical plate and is movable along the vertical plate. The rotating shaft is rotatably mounted inside the lifting seat and moves synchronously with the lifting seat. The blower head is mounted on the inner end of the rotating shaft and is capable of... The shaft can deflect around its center. The air inlet of the blowing head is connected to the output of an external air pump via a connecting pipe. The mounting base is installed on the outside of the lifting seat and rises and falls synchronously with the lifting seat. The mounting base is provided with a contact positioning mechanism for positioning the shaft. The locking mechanism is located inside the mounting base for locking the contact positioning mechanism. The transmission plate is installed on the inside of the lifting seat. The electric push rod is installed on the inside of the base via the mounting plate. The telescopic end of the electric push rod is connected to the lower side of the transmission plate.

[0006] As a preferred embodiment of the stamping die for processing monitoring sensors according to this utility model, in order to achieve movement limit of the lifting seat and ensure the stability of the lifting seat during lifting, square slots are provided on both sides of the upright plate, and square blocks are installed on both sides of the inner wall of the lifting seat, and the width of the square slots and the width of the square blocks are matched.

[0007] In a preferred embodiment of the stamping die for processing monitoring sensors described in this utility model, the blowing side of the blowing head is flat in order to enhance the blowing effect of the blowing head on the waste chips.

[0008] The abutment positioning mechanism includes a support rod, an abutment ring, a first return spring, and a locking plate. The support rod is inserted into the mounting base and can move vertically inside the mounting base. The abutment ring is installed at the top of the support rod and moves synchronously with the support rod. The first return spring is sleeved on the outside of the support rod, and its two ends are respectively connected to the mounting base and the abutment ring. The locking plate is installed at the bottom of the support rod and moves synchronously with the support rod.

[0009] In a preferred embodiment of the stamping die for processing monitoring sensors according to this utility model, in order to enhance the abutment and positioning effect of the grounding ring on the rotating shaft, an anti-slip pad is provided on the upper side of the abutment ring.

[0010] The locking mechanism includes an adjusting rod, a sliding plate, a locking block, and a second return spring. The adjusting rod is inserted into the outside of the mounting base and can move horizontally inside the mounting base. The sliding plate is installed on the inner end of the adjusting rod and moves synchronously with the adjusting rod. The locking block is installed on the inner side of the sliding plate and moves synchronously with the sliding plate. The second return spring is sleeved on the outside of the adjusting rod, and its two ends are respectively connected to the mounting base and the sliding plate.

[0011] As a preferred embodiment of the stamping die for processing monitoring sensors according to this utility model, in order to achieve sliding limit of the sliding plate and ensure the stability of the sliding plate when sliding, limit slide rails are installed on both sides of the inner wall of the mounting base, and the sliding plate is slidably connected to the limit slide rails.

[0012] As a preferred embodiment of the stamping die for processing monitoring sensors according to this utility model, in order to achieve the snap-fit ​​positioning of the snap-fit ​​plate, a snap-fit ​​groove is provided on the outer side of the snap-fit ​​plate, and the width of the snap-fit ​​groove is adapted to the width of the snap-fit ​​block.

[0013] The beneficial effects of the embodiments disclosed herein are as follows:

[0014] In this disclosure, the waste residue remaining on the stamping die is blown off by the cooperation between the blowing head and the externally connected air pump, thereby reducing the amount of waste residue on the stamping die and reducing the impact of waste residue on the stamping of subsequent workpieces.

[0015] In this disclosure, the adjustment of the blowing angle and height of the blowing head is realized through the cooperation between the lifting seat, the rotating shaft, the transmission plate and the electric push rod, which improves the convenience of the device and makes it easier for the staff to operate it.

[0016] In this disclosure, the positioning of the rotating shaft after rotation is achieved through the cooperation of the abutment positioning mechanism and the locking mechanism, thus ensuring the stability of the rotating shaft after rotation, and thereby ensuring the stability of the blowing head after adjustment.

[0017] Compared with existing technologies for stamping dies used in monitoring sensor processing, which involve complex and time-consuming procedures for cleaning residual debris inside the die, this new stamping die for monitoring sensor processing can quickly blow away debris, reducing the amount of debris remaining on the die. It is easy to operate and has a fast cleaning speed. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram showing the structure of the L-shaped plate, upright plate, lifting seat, rotating shaft, mounting seat, abutment positioning mechanism, and snap-fit ​​mechanism of this utility model when they are in operation.

[0021] Figure 3 This is a schematic diagram of the structural composition of the abutment positioning mechanism of this utility model;

[0022] Figure 4 This is a vertical sectional view of the internal structure of the mounting base of this utility model.

[0023] In the diagram: 1. Base; 2. Stamping die; 3. L-shaped plate; 4. Vertical plate; 5. Lifting seat; 6. Rotary shaft; 7. Blowing head; 8. Mounting seat; 9. Transmission plate; 10. Electric push rod;

[0024] 101. Support rod; 102. Abutment ring; 103. First return spring; 104. Snap-fit ​​plate;

[0025] 201. Adjusting rod; 202. Sliding plate; 203. Locking block; 204. Second return spring. Detailed Implementation

[0026] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0027] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0029] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0030] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0031] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0032] like Figures 1-4As shown, this embodiment illustrates a stamping die for processing a monitoring sensor, including a base 1, a stamping die 2 disposed on the upper side of the base 1, an L-shaped plate 3, a vertical plate 4, a lifting seat 5, a rotating shaft 6, a blower head 7, a mounting base 8, an abutment positioning mechanism, a snap-fit ​​mechanism, a transmission plate 9, and an electric push rod 10. Compared to existing stamping dies for processing monitoring sensors, which involve complex and time-consuming procedures for cleaning residual debris inside the die, this embodiment addresses the issue of a blower head 7 connected to an external air pump. The combined action of the components effectively blows away the waste residue remaining on the stamping die 2, reducing the amount of waste residue on the stamping die 2 and minimizing the impact of waste residue on subsequent workpiece stamping. Through the cooperation between the lifting seat 5, the rotating shaft 6, the transmission plate 9, and the electric push rod 10, the blowing angle and height of the blowing head 7 are adjusted, improving the convenience of the device and making it easier for operators to operate. Through the cooperation of the abutment positioning mechanism and the locking mechanism, the positioning of the rotating shaft 6 after rotation is achieved, ensuring the stability of the rotating shaft 6 after rotation, thereby ensuring the stability of the blowing head 7 after adjustment.

[0033] like Figure 1 and Figure 2 As shown, an L-shaped plate 3 is installed on the outside of the base 1, and a vertical plate 4 is installed on the upper side of the L-shaped plate 3. The lifting seat 5 is sleeved on the vertical plate 4. Square slots are opened on both sides of the vertical plate 4, and square blocks are installed on both sides of the inner wall of the lifting seat 5. The width of the square slots and the width of the square blocks are matched. The vertical plate 4 can limit the lifting seat 5 through the square slots and square blocks, thereby ensuring the stability of the lifting seat 5 when it is raised and lowered. A rotating shaft 6 is rotatably installed inside the lifting seat 5, and a blowing head 7 is installed on the inner end of the rotating shaft 6. The air inlet of the blower head 7 is connected to the output of an external air pump via a connecting pipe. The blowing side of the blower head 7 is flat, which allows for better delivery of air to the stamping die 2. The mounting base 8 is installed on the outside of the lifting base 5. The mounting base 8 is equipped with a contact positioning mechanism, and the locking mechanism is located inside the mounting base 8. The transmission plate 9 is installed on the inside of the lifting base 5. The electric push rod 10 is installed on the inside of the base 1 via the mounting plate. The telescopic end of the electric push rod 10 is connected to the lower side of the transmission plate 9. Figure 3 As shown, the abutment positioning mechanism includes a support rod 101, an abutment ring 102, a first return spring 103, and a locking plate 104. The support rod 101 is inserted into the mounting base 8. The abutment ring 102 is installed at the top of the support rod 101. The first return spring 103 is sleeved on the outside of the support rod 101, and its two ends are connected to the mounting base 8 and the abutment ring 102, respectively. The locking plate 104 is installed at the bottom of the support rod 101. An anti-slip pad is provided on the upper side of the abutment ring 102. The anti-slip pad increases the friction between the abutment ring 102 and the rotating shaft 6, thereby enhancing the abutment positioning effect of the abutment ring 102 on the rotating shaft 6. Figure 4As shown, the locking mechanism includes an adjusting rod 201, a sliding plate 202, a locking block 203, and a second return spring 204. The adjusting rod 201 is inserted into the outer side of the mounting base 8, the sliding plate 202 is installed at the inner end of the adjusting rod 201, the locking block 203 is installed on the inner side of the sliding plate 202, and the second return spring 204 is sleeved on the outer side of the adjusting rod 201. The two ends of the second return spring 204 are respectively connected to the mounting base 8 and the sliding plate 202. Limiting slide rails are installed on both sides of the inner wall of the mounting base 8. The sliding plate 202 is slidably connected to the limiting slide rails. The limiting slide rails can limit the sliding of the sliding plate 202, thereby ensuring the stability of the sliding plate 202 when sliding. A locking groove is opened on the outer side of the locking plate 104. The width of the locking groove is adapted to the width of the locking block 203. The locking block 203 can lock with the locking plate 104 through the locking groove, thereby realizing the locking and positioning of the locking plate 104.

[0034] Working principle:

[0035] According to usage requirements, the operator adjusts the blowing angle of the blowing head 7. The operator pulls the adjusting rod 201 outwards, causing the sliding plate 202 to slide outwards along the limit rail. The sliding plate 202 compresses the second return spring 204, causing the locking block 203 to move, thus releasing the locking block 203's engagement with the locking plate 104. After this release, the operator pulls the locking plate 104 downwards, causing the abutment ring 102 to move downwards via the support rod 101. The abutment ring 102 compresses the first return spring 103, releasing the abutment ring 102's engagement with the rotating shaft 6. After this release, the operator rotates the rotating shaft 6, causing the blowing head 7 to deflect, thus adjusting the blowing angle of the blowing head 7. After adjustment, the operator releases the locking plate 104, and the abutment ring 102, under the action of the first return spring 103, abuts against the rotating shaft. On 6, the abutment positioning of the rotating shaft 6 is achieved. The snap-fit ​​plate 104 is inserted into the mounting base 8 under the drive of the support rod 101 and the abutment ring 102. During the insertion process, the snap-fit ​​plate 104 pushes the snap-fit ​​block 203 to move outward. The snap-fit ​​block 203 drives the sliding plate 202 to slide outward along the limit slide rail. The sliding plate 202 compresses the second return spring 204. When the snap-fit ​​slot opened on the snap-fit ​​block 203 and the snap-fit ​​plate 104 are opposite, the sliding plate 202 drives the snap-fit ​​block 203 to snap into the snap-fit ​​plate 104 under the action of the second return spring 204, thus achieving the positioning of the blow head 7 after adjustment. Then, after the workpiece is stamped by the stamping die 2, the external air pump is started. The external air pump delivers the gas to the blow head 7 through the connecting pipe, and then the blow head 7 blows it onto the stamping die 2. The gas blows off the waste residue on the stamping die 2, thus achieving the cleaning of waste residue.

[0036] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A press die for monitoring sensor processing, comprising a base (1), a press die (2) being provided on the upper side of the base (1), characterized in that, Also includes: L-shaped plate (3), the L-shaped plate (3) is installed on the outside of the base (1), and a vertical plate (4) is installed on the upper side of the L-shaped plate (3). Lifting seat (5), which is sleeved on the upright plate (4) and can move along the upright plate (4); A rotating shaft (6) is rotatably installed inside the lifting seat (5) and moves synchronously with the lifting seat (5); The blowing head (7) is installed at the inner end of the rotating shaft (6) and can deflect around the rotating shaft (6) as the center. The air inlet of the blowing head (7) is connected to the output end of an external air pump through a connecting pipe. Mounting seat (8), which is installed on the outside of the lifting seat (5) and moves up and down synchronously with the lifting seat (5), and the mounting seat (8) is provided with an abutment positioning mechanism for positioning the rotating shaft (6); A snap-fit ​​mechanism is provided inside the mounting base (8) and is used to snap the abutment positioning mechanism. Transmission plate (9), which is installed on the inner side of the lifting seat (5); An electric push rod (10) is mounted on the inner side of the base (1) via a mounting plate. The telescopic end of the electric push rod (10) is connected to the lower side of the transmission plate (9).

2. The stamping die for processing a monitoring sensor according to claim 1, characterized in that, The upright plate (4) has square grooves on both sides, and the lifting seat (5) has square blocks installed on both sides of its inner wall. The width of the square grooves and the width of the square blocks are matched.

3. The stamping die for processing a monitoring sensor according to claim 1, characterized in that, The blowing side of the blowing head (7) is flat.

4. The stamping die for processing a monitoring sensor according to claim 1, characterized in that, The contact positioning mechanism includes: A support rod (101) is inserted into the mounting base (8) and is vertically movable inside the mounting base (8); An abutment ring (102) is installed at the top of the support rod (101) and moves synchronously with the support rod (101); The first return spring (103) is sleeved on the outside of the support rod (101), and the two ends of the first return spring (103) are respectively connected to the mounting base (8) and the abutment ring (102). A snap-fit ​​plate (104) is installed at the bottom end of the support rod (101) and moves synchronously with the support rod (101).

5. A stamping die for processing a monitoring sensor according to claim 4, characterized in that, An anti-slip pad is provided on the upper side of the abutment ring (102).

6. A stamping die for processing a monitoring sensor according to claim 4, characterized in that, The latching mechanism includes: Adjusting rod (201), which is inserted into the outside of the mounting base (8) and can move horizontally inside the mounting base (8); A sliding plate (202) is installed at the inner end of the adjusting rod (201) and moves synchronously with the adjusting rod (201); A snap-fit ​​block (203) is installed on the inner side of the sliding plate (202) and moves synchronously with the sliding plate (202); The second return spring (204) is sleeved on the outside of the adjusting rod (201), and the two ends of the second return spring (204) are respectively connected to the mounting base (8) and the sliding plate (202).

7. A stamping die for processing a monitoring sensor according to claim 6, characterized in that, Limiting slide rails are installed on both sides of the inner wall of the mounting base (8), and the sliding plate (202) is slidably connected to the limiting slide rails.

8. A stamping die for processing a monitoring sensor according to claim 6, characterized in that, The outer side of the snap-fit ​​plate (104) is provided with a snap-fit ​​groove, the width of which is adapted to the width of the snap-fit ​​block (203).

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