Diamond cutting wire shaping device
By using a limiter and a water sprayer combined with a straightening wheel, a grinding disc, and an optical sensor in the diamond wire shaping device, the problems of wire breakage due to resistance and dust pollution are solved, achieving a low-noise and high-efficiency wire shaping process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI HUAREN TECH CO LTD
- Filing Date
- 2025-06-30
- Publication Date
- 2026-07-31
AI Technical Summary
Existing diamond wire shaping devices are prone to wire breakage during the cutting process due to improper control of cutting resistance. They also suffer from problems such as high noise and poor dust absorption, which affect the working environment and production continuity.
A limiter is used to restrict the movement direction of the cutting line, a water sprayer is used to settle the dust, and a straightening wheel and a grinding disc are used to shape the cutting line. An optical sensor is used to detect parameters to ensure that the cutting line meets the standard before output.
It effectively avoids the problem of the cutting wire breaking due to excessive resistance during the shaping process, while reducing noise and dust pollution, improving production continuity and the service life of the cutting wire.
Smart Images
Figure CN224574567U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shaping device technology, and in particular to a diamond cutting wire shaping device. Background Technology
[0002] Diamond wire cutting is a special cutting tool made of metal wire (such as steel wire) coated or electroplated with diamond micro powder, and it is widely used in the field of materials processing.
[0003] Shaping devices can improve the flatness and smoothness of the diamond cutting wire surface, reducing the problems of reduced cutting efficiency and increased material loss caused by uneven surfaces. Regular maintenance and adjustment of the cutting wire through shaping devices can effectively reduce wear and extend the service life of the diamond cutting wire.
[0004] The existing diamond wire shaping device has the following shortcomings: during the cutting process, if the cutting resistance of the device is not properly controlled, it is easy to overshoot and break the wire, resulting in waste of the cutting wire and production interruption. Some devices use fans for dust collection, which has the problems of high noise and poor dust absorption effect, affecting the working environment and the health of operators, and may also interfere with the normal operation of other equipment.
[0005] Therefore, we propose a diamond wire shaping device to solve the problems mentioned above. Utility Model Content
[0006] A water sprayer is used to combine water with the flying dust, causing the dust to settle. Limiters are installed at both ends of the main body of the cutting line. One end of the limiter is smaller, so that the main body of the cutting line can only move forward and cannot move backward. If it moves backward, it will be stuck by the smaller end of the limiter, thus solving the problem mentioned in the background art.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: it includes a conveying mechanism, and a shaping mechanism and a support are provided between the conveying mechanisms, with the support located at the lower part of the shaping mechanism;
[0008] The conveying mechanism includes a cutting wire body, a straightening wheel slidably mounted on the outer wall of the cutting wire body, a limiter slidably mounted on the outer wall of the cutting wire body, and a second fixing frame mounted on the outer wall of the limiter. The straightening wheel is used to eliminate bending or deformation of the cutting wire body, and one end of the limiter is smaller and used to restrict the backward movement of the cutting wire body.
[0009] Preferably, one end of the cutting wire body is connected to a wire feeding roller and a wire collecting roller, and a set of mounting rings is rotatably connected to the outer wall of the wire feeding roller, and a first fixing frame is installed on one side of the outer wall of the set of mounting rings.
[0010] Preferably, a mounting rod is connected between the outer walls of a set of mounting rings, a straightening wheel is mounted on the inner wall of the mounting rod, and a base is mounted on the outer wall of the second fixing frame.
[0011] Preferably, a support rod is installed on one side of the outer wall of the base, a baffle is installed on one side of the outer wall of the base, and a dust cover is installed on one side of the outer wall of the baffle.
[0012] Preferably, the shaping mechanism includes a set of first fixing rods, each of the inner walls of the set of first fixing rods is fitted with a set of mounting brackets, and each of the inner walls of the set of mounting brackets is fitted with a set of grinding discs and rollers.
[0013] Preferably, a second fixing rod is installed on one side of the outer wall of the base, a sprinkler is installed on one side of the outer wall of the second fixing rod, a set of water pipes is installed on the inner wall of the second fixing rod, a water storage tank is connected to one side of the outer wall of the water pipes, and a dust storage tank is connected to one side of the outer wall of the base.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0015] 1. In this utility model, the diamond wire body to be shaped is installed on the feed roller of the device. Its position is fixed by the mounting rod on the mounting ring and the straightening rollers, ensuring that the wire body maintains a straight line during subsequent processing and avoiding deviation. The straightening roller set is used to initially compress or pull the wire body, eliminating obvious bending or wavy deformation. The pressure and spacing of the straightening rollers can be adjusted according to the diameter and material of the wire body. After straightening, the surface of the wire body is polished using a set of grinding discs. During the polishing process, some parts of the device use a fan for dust extraction, resulting in significant noise and dust accumulation. To address the issue of poor dust collection, a water sprayer is used. This system combines water with airborne dust, causing it to settle. To prevent dust from being carried out of the device during transport, a baffle is installed behind the water sprayer. A dust cover is installed on one side of this baffle. This dust cover collects dust from the cutting wire body, which then falls into a dust collection tank below. This effectively solves the problems of some devices using fan suction, which suffer from high noise levels and poor dust absorption, affecting the working environment and the health of operators, and potentially interfering with the normal operation of other equipment.
[0016] 2. In this utility model, a set of rollers installed at the rear repeatedly press or roll the cutting wire body with high-precision pressure to correct minor local shape deviations and achieve the required straightness and roundness. During the shaping process of the cutting wire body, if the cutting resistance of the device is not properly controlled, it is easy to overshoot and break the wire, resulting in waste of the cutting wire body and production interruption. Limiters are installed at both ends of the cutting wire body. One end of the limiter is smaller, so that the cutting wire body can only move forward and cannot move backward. If it moves backward, it will be blocked by the smaller end of the limiter, thus minimizing the loss. The diameter, straightness, surface roughness and other parameters of the cutting wire body can be detected in real time by using optical sensors or mechanical measuring devices. They are compared with preset standards to determine whether they meet the requirements. The shaped cutting wire body is wound into a roll by the collecting roller until the parameters meet the standard. After marking the specifications, it is output, completing the whole process. This effectively solves the problem that if the cutting resistance of the device is not properly controlled during the cutting process, it is easy to overshoot and break the wire, resulting in waste of the cutting wire and production interruption. Attached Figure Description
[0017] Figure 1 This is a perspective view of the main structure of a diamond wire cutting shaping device proposed in this utility model;
[0018] Figure 2 This is a three-dimensional view of the support structure in a diamond wire cutting shaping device proposed in this utility model.
[0019] Figure 3 This is a three-dimensional exploded view of the shaping mechanism in a diamond wire shaping device proposed in this utility model;
[0020] Figure 4 This is a three-dimensional disassembled view of the conveying mechanism in a diamond wire cutting shaping device proposed in this utility model.
[0021] Legend: 100, Conveying mechanism; 101, First fixed frame; 102, Mounting ring; 103, Wire feeding roller; 104, Mounting rod; 105, Straightening wheel; 106, Second fixed frame; 107, Limiter; 108, Cutting wire body; 109, Wire collecting roller; 200, Shaping mechanism; 201, First fixed rod; 202, Mounting frame; 203, Grinding disc; 204, Second fixed rod; 205, Water pipe; 206, Water tank; 207, Sprinkler; 208, Dust cover; 209, Dust storage trough; 210, Roller; 300, Bracket; 301, Base; 302, Support rod; 303, Baffle. Detailed Implementation
[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention can also be implemented in other ways than those described herein, and therefore the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1, as shown in the attached document Figures 1-3 As shown, it includes a conveying mechanism 100, a shaping mechanism 200 and a support 300 between the conveying mechanisms 100, and the support 300 is located at the lower part of the shaping mechanism 200;
[0025] The conveying mechanism 100 includes a wire cutting body 108. A straightening wheel 105 is slidably mounted on the outer wall of the wire cutting body 108. A limiter 107 is slidably mounted on the outer wall of the wire cutting body 108. A second fixing frame 106 is mounted on the outer wall of the limiter 107. The straightening wheel 105 is used to eliminate bending or deformation of the wire cutting body 108. One end of the limiter 107 is smaller and is used to limit the backward movement of the wire cutting body 108.
[0026] A support rod 302 is installed on one side of the outer wall of the base 301, a baffle 303 is installed on one side of the outer wall of the base 301, and a dust cover 208 is installed on one side of the outer wall of the baffle 303.
[0027] A second fixing rod 204 is installed on one side of the outer wall of the base 301. A sprinkler 207 is installed on one side of the outer wall of the second fixing rod 204. A set of water pipes 205 is installed on the inner wall of the second fixing rod 204. A water storage tank 206 is connected to one side of the outer wall of the water pipes 205. A dust storage tank 209 is connected to one side of the outer wall of the base 301.
[0028] The overall effect achieved in Embodiment 1 is as follows: The diamond wire body 108 to be shaped is mounted on the feed roller 103 of the device, and its position is fixed by the mounting rod 104 on the mounting ring 102 and the straightening rollers 105, ensuring that the wire body 108 maintains a straight line during subsequent processing and avoids deviation. The straightening rollers 105 are used to initially compress or pull the wire body 108 to eliminate obvious bending or wavy deformation. The pressure and spacing of the straightening rollers 105 can be adjusted according to the diameter and material of the wire body 108. After straightening, the device polishes the surface of the wire body 108 with a set of polishing discs 203. During the polishing process, some parts of the device use a fan to collect dust, which generates noise. To address the issues of excessive noise and poor dust absorption in some devices, a water sprayer 207 is used. This system combines water with airborne dust, causing it to settle. To prevent dust from being carried out of the device by the cutting wire body 108 during transportation, a baffle 303 is installed behind the water sprayer 207. A dust cover 208 is installed on one side of the baffle 303. The dust cover 208 collects dust from the cutting wire body 108, and the collected dust falls into the dust storage tank 209 below it. This effectively solves the problems of excessive noise and poor dust absorption in some devices that use fans for dust extraction, which affect the working environment and the health of operators, and may also interfere with the normal operation of other equipment.
[0029] Example 2, as Figure 1 and Figures 3-4 As shown, the shaping mechanism 200 includes a set of first fixing rods 201. A set of mounting brackets 202 are installed on the inner surface of each set of first fixing rods 201. A set of grinding discs 203 and rollers 210 are respectively installed on the inner surface of each set of mounting brackets 202.
[0030] One end of the cutting wire body 108 is connected to a wire feeding roller 103 and a wire collecting roller 109 respectively. A set of mounting rings 102 are rotatably connected to the outer wall of the wire feeding roller 103. A first fixing frame 101 is installed on one side of the outer wall of the set of mounting rings 102.
[0031] A mounting rod 104 is connected between the outer walls of a set of mounting rings 102. A straightening wheel 105 is mounted on the inner wall of the mounting rod 104. A base 301 is mounted on the outer wall of the second fixing frame 106.
[0032] The overall effect of Embodiment 2 is as follows: A set of rollers 210 installed at the rear repeatedly rolls or presses the cutting wire body 108 with high-precision pressure, correcting minor local shape deviations to achieve the required straightness and roundness. During the shaping process of the cutting wire body 108 by the shaping mechanism 200, if the cutting resistance of the device is not properly controlled, it is easy to overshoot and break the wire, resulting in waste of the cutting wire body 108 and production interruption. Limiters 107 are installed at both ends of the cutting wire body 108. One end of the limiter 107 is smaller, so that the cutting wire body 108 can only move forward. The wire cannot move forward or backward; if it does, it will be blocked by the smaller end of the limit switch 107, thus minimizing losses. The diameter, straightness, surface roughness, and other parameters of the cutting wire body 108 can be detected in real time using optical sensors or mechanical measuring devices and compared with preset standards to determine whether they meet the requirements. The shaped and qualified cutting wire body 108 is wound into a roll by the wire collection roller 109 until the parameters meet the standards. After being marked with specifications, it is output, completing the entire process. This effectively solves the problem that if the cutting resistance of the device is not properly controlled during the cutting process, it is easy to overshoot and break the wire, resulting in waste of cutting wire and production interruption.
[0033] The working principle of the entire device is as follows: The diamond wire body 108 to be shaped is installed on the feed roller 103 of the device. Its position is fixed by the mounting rod 104 on the mounting ring 102 and the straightening rollers 105, ensuring that the wire body 108 maintains a straight line during subsequent processing and avoids deviation. The straightening rollers 105 are used to initially compress or pull the wire body 108, eliminating obvious bending or wavy deformation. The pressure and spacing of the straightening rollers 105 can be adjusted according to the diameter and material of the wire body 108. After straightening... The surface of the cutting wire body 108 is polished using a set of polishing discs 203. During the polishing process, some parts of the device use a fan for dust extraction, which results in significant noise and poor dust absorption. Therefore, a water sprayer 207 is used to combine water with the airborne dust, causing the dust to settle. To prevent dust from being carried out of the device during transportation, a baffle 303 is installed behind the water sprayer 207. A dust cover 208 is installed on one side of the baffle 303. The dust cover 208 is used to cover the cutting wire body 108 with dust. The dust is collected and falls into the dust storage tank 209 below. A set of rollers 210 is installed at the rear to repeatedly roll or press the cutting wire body 108 with high-precision pressure, correcting minor local shape deviations to achieve the required straightness and roundness. During the shaping process of the cutting wire body 108 by the shaping mechanism 200, if the cutting resistance of the device is not properly controlled, it is easy to overshoot and break the wire, resulting in waste of the cutting wire body 108 and production interruption. Both ends of the cutting wire body 108 of this device are equipped with The limiter 107 has a smaller end, which allows the cutting wire body 108 to move forward but not backward. If it moves backward, it will be blocked by the smaller end of the limiter 107, thus minimizing the loss. The diameter, straightness, surface roughness and other parameters of the cutting wire body 108 can be detected in real time by using optical sensors or mechanical measuring devices. The parameters are compared with preset standards to determine whether they meet the requirements. The shaped cutting wire body 108 is wound into a roll by the wire collection roller 109 until the parameters meet the standards. After being marked with specifications, it is output, completing the whole process.
[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A diamond wire shaping device comprising a transport mechanism (100), characterized in that: A shaping mechanism (200) and a support (300) are provided between the conveying mechanisms (100), and the support (300) is located at the lower part of the shaping mechanism (200); The conveying mechanism (100) includes a cutting wire body (108), a straightening wheel (105) is slidably mounted on the outer wall of the cutting wire body (108), a limiter (107) is slidably mounted on the outer wall of the cutting wire body (108), and a second fixing frame (106) is mounted on the outer wall of the limiter (107). The straightening wheel (105) is used to eliminate bending or deformation of the cutting wire body (108), and one end of the limiter (107) is smaller and is used to limit the backward movement of the cutting wire body (108).
2. A diamond wire dressing device according to claim 1, characterized in that: One end of the cutting wire body (108) is connected to a wire feeding roller (103) and a wire collecting roller (109). A set of mounting rings (102) is rotatably connected to the outer wall of the wire feeding roller (103). A first fixing frame (101) is installed on one side of the outer wall of the set of mounting rings (102).
3. A diamond wire dressing device according to claim 2, characterized in that: A mounting rod (104) is connected between the outer walls of a set of mounting rings (102), a straightening wheel (105) is mounted on the inner wall of the mounting rod (104), and a base (301) is mounted on the outer wall of the second fixing frame (106).
4. A diamond wire dressing device according to claim 3, characterized in that: A support rod (302) is installed on one side of the outer wall of the base (301), a baffle (303) is installed on one side of the outer wall of the base (301), and a dust cover (208) is installed on one side of the outer wall of the baffle (303).
5. A diamond wire dressing device according to claim 1, characterized in that: The shaping mechanism (200) includes a set of first fixing rods (201), and a set of mounting brackets (202) are installed on the inner surface of each set of first fixing rods (201). A set of grinding discs (203) and rollers (210) are respectively installed on the inner surface of each set of mounting brackets (202).
6. A diamond wire shaping device according to claim 3, characterized in that: A second fixing rod (204) is installed on one side of the outer wall of the base (301), a sprinkler (207) is installed on one side of the outer wall of the second fixing rod (204), a set of water pipes (205) is installed on the inner wall of the second fixing rod (204), a water storage tank (206) is connected to one side of the outer wall of the water pipes (205), and a dust storage tank (209) is connected to one side of the outer wall of the base (301).