A wire guide device for diamond wire production

Abstract

This utility model provides a wire guide device for diamond wire production, relating to the technical field of wire guide devices. It includes a translation mechanism and a flipping mechanism. The translation mechanism includes a second motor, which is fixedly mounted on the top of a support column. A first drive shaft is movably connected to the top of the second motor. One end of a synchronous belt is movably connected to the inner wall of the first drive shaft, and the other end of the synchronous belt is movably connected to the inner wall of the second drive shaft. This utility model, through the cooperation of the translation and flipping mechanisms, drives the wire guide device to perform multi-angle adjustment operations to meet the needs of left-right translation and up-down angle cutting operations. Simultaneously, switching between up-down angles allows for switching between left-right angles, thus solving the problem of existing wire guide devices not being able to adjust direction at multiple angles, meeting diverse production needs, and improving production efficiency and product quality.

Description

Technical Field

[0001] This utility model relates to the field of wire device technology, and in particular to a wire device for diamond wire production. Background Technology

[0002] In today's materials processing field, diamond wire, with its superior cutting performance (such as high-speed cutting, narrow kerf, outstanding environmental characteristics, significant cost advantages, and high cost-effectiveness), is gradually replacing traditional slurry wire cutting methods and is widely used in the cutting and processing of materials such as crystalline silicon wafers and neodymium iron boron. In the production process of diamond wire, the wire guide plays a crucial role, undertaking the guiding task and ensuring the stable and precise operation of the diamond wire between various production processes. This is essential for ensuring the coordination between upstream and downstream processes and the efficient turnover of diamond wire, and is one of the core factors affecting product quality and production efficiency.

[0003] However, existing diamond wire production lead wire devices use a fixed-angle lead wire structure. During installation, the direction and angle of the lead wire components are fixed according to the preset production process. Once installed, the angle is difficult to change. Furthermore, fixed-angle lead wire devices cannot be flexibly adjusted according to actual production needs. This forces operators to disassemble and reinstall the lead wire device components, or even adjust the entire equipment layout. This is not only time-consuming and labor-intensive, significantly reducing production efficiency, but also prone to damaging the equipment during disassembly and assembly, increasing maintenance costs.

[0004] With the increasing demands for product quality and production efficiency in the diamond wire manufacturing industry, the existing wire guide devices that cannot adjust the direction at multiple angles have become a bottleneck restricting the industry's development. Therefore, it is necessary to develop a wire guide device for diamond wire production that can flexibly adjust the direction at multiple angles. Utility Model Content

[0005] The purpose of this invention is to provide a wire guide device for diamond wire production, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: including a translation mechanism and a flipping mechanism;

[0007] The translation mechanism includes a second motor, which is fixedly mounted on the top of the support column. A first drive shaft is movably connected to the top of the second motor. One end of a timing belt is movably connected to the inner wall of the first drive shaft. The other end of the timing belt is movably connected to the inner wall of the second drive shaft. The first and second drive shafts are movably connected to one side of the connecting column. A fixing plate of the cutting mechanism is fixedly mounted below the timing belt.

[0008] The flipping mechanism includes a cylinder, with the cylinder's canisters movably connected to the inside of a connecting block on both sides. A movable block is fixedly installed at the top of the cylinder, and the movable block has a through-hole shape inside, moving through one end of the rotating plate. The other end of the rotating plate is fixedly installed below the base plate of the cutting mechanism. The center of the rotating plate is movably connected to one end of the connecting plate, and the other end of the connecting plate is movably connected to a connecting block.

[0009] Preferably, two sets of tracks are fixedly installed at equal intervals on the top of the base plate. A slide table is slidably installed on the top of the track. A rectangular mounting plate is fixedly installed on the top of the slide table. A fixing plate is fixedly installed on the top of the mounting plate. The fixing plate is fixedly installed on the lower belt of the synchronous belt. A first motor is fixedly installed inside the mounting plate. A worm gear is movably installed on the top of the first motor. A turbine is movably engaged at the top of the worm gear. A first pulley is fixedly installed on one side of the turbine. One end of a cutting line is movably connected to the inner wall of the first pulley. The other end of the cutting line is movably connected to a second pulley. A first connecting rod is movably inserted inside the turbine and the first pulley. A second connecting rod is movably inserted inside the second pulley.

[0010] Preferably, one side of the mounting plate is fixedly mounted on one side of the outer wall of the moving rod, one side of the bottom of the moving rod is movably attached to the outer wall of the turbine and the first pulley, and the other side of the bottom of the moving rod is movably attached to the outer wall of the second pulley.

[0011] Preferably, a rectangular frame is fixedly installed on one side of the outer wall of the base plate, and a first connecting rod and a second connecting rod are fixedly installed at the top of both sides of the rectangular frame. Two sets of support legs are fixedly installed on the bottom of one side of the rectangular frame, and a rubber pad is installed at the bottom of each set of support legs, with the rubber pads attached to the top of the platform tabletop.

[0012] Preferably, the top of the desktop has two sets of sliding grooves, and a waste box is slidably connected inside the two sets of sliding grooves. A handle is fixedly installed on one side of the outer wall of the waste box.

[0013] Preferably, the support column fixedly installed below the second motor is fixedly installed on the top of one side of the base plate, and the connecting column fixedly installed below the first drive shaft and the second drive shaft is fixedly installed on the top of the other side of the base plate.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, the translation mechanism and the flipping mechanism work together to drive the wire device to perform multi-angle adjustment operations to meet the needs of left and right translation and up and down angle cutting operations. At the same time, the left and right angles can be changed while the up and down angles are switched, so as to solve the problem that the existing wire device cannot adjust the direction at multiple angles, meet the diversified production needs, and improve production efficiency and product quality.

[0016] 2. In this utility model, a waste box is provided to collect waste materials in real time during the cutting operation. During multi-angle cutting operations, the waste materials are collected and recycled. The slide rail installed at the bottom facilitates the removal of the waste box that is full of waste materials, thereby improving the efficiency and flexibility of production. Attached Figure Description

[0017] Figure 1 This utility model provides an overall three-dimensional schematic diagram of a wire drawing device for diamond wire production;

[0018] Figure 2 This utility model provides a schematic diagram showing the connection relationship between the cutting mechanism, translation mechanism, and flipping mechanism in a wire drawing device for diamond wire production;

[0019] Figure 3 This utility model provides a three-dimensional schematic diagram of the central platform of a wire drawing device for diamond wire production;

[0020] Figure 4 This utility model provides a three-dimensional schematic diagram of the cutting mechanism in a wire production device for diamond wire manufacturing;

[0021] Figure 5 This utility model provides a three-dimensional schematic diagram of the translation mechanism in a wire drawing device for diamond wire production;

[0022] Figure 6 This utility model presents a three-dimensional schematic diagram of the flipping mechanism in a wire production device for diamond wire.

[0023] Legend: 1. Platform; 101. Desktop; 102. Slide; 103. Scrap box; 104. Handle; 2. Cutting mechanism; 201. Base plate; 202. Track; 203. Slide table; 204. Mounting plate; 205. Fixing plate; 206. First motor; 207. Worm gear; 208. Turbine; 209. First pulley; 210. Second pulley; 211. Cutting line; 212. First connecting rod; 213. Second connecting rod; 214. Moving rod; 215. Support leg; 3. Translation mechanism; 301. Second motor; 302. First drive shaft; 303. Second drive shaft; 304. Synchronous belt; 305. Support column; 306. Connecting column; 4. Tilting mechanism; 401. Cylinder; 402. Connecting block; 403. Movable block; 404. Rotating plate; 405. Connecting plate. Detailed Implementation

[0024] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0026] Example 1: Refer to Figure 5 as well as Figure 6 As shown: In this embodiment, it includes: a wire drawing device for diamond wire production, including a translation mechanism 3 and a flipping mechanism 4;

[0027] The translation mechanism 3 includes a second motor 301, which is fixedly installed on the top of the support column 305. The top of the second motor 301 is movably connected to a first drive shaft 302. One end of a synchronous belt 304 is movably connected to the inner wall of the first drive shaft 302. The other end of the synchronous belt 304 is movably connected to the inner wall of the second drive shaft 303. The first drive shaft 302 and the second drive shaft 303 are movably connected to one side of the connecting column 306. The fixing plate 205 of the cutting mechanism 2 is fixedly installed below the synchronous belt 304.

[0028] The flipping mechanism 4 includes a cylinder 401. The cylinder 401 is movably connected to the inside of the connecting block 402 on both sides. A movable block 403 is fixedly installed on the top of the cylinder 401. The movable block 403 is through-shaped and is movably inserted through one end of the rotating plate 404. The other end of the rotating plate 404 is fixedly installed below the bottom plate 201 of the cutting mechanism 2. The center of the rotating plate 404 is movably connected to one end of the connecting plate 405. The other end of the connecting plate 405 is movably connected to the connecting block 402.

[0029] The overall effect of Embodiment 1 is as follows: Driven by the second motor 301 inside the translation mechanism 3, the first transmission shaft 302, movably mounted on the front side of the second motor 301, rotates. Since a synchronous belt 304 is movably connected inside the first transmission shaft 302, and the synchronous belt 304 is movably connected inside the first transmission shaft 302 and the second transmission shaft 303, the second motor 301 can drive the synchronous belt 304 to rotate and slide. Because a cutting mechanism 2 is fixedly mounted below the center of the synchronous belt 304, and one end of the cutting mechanism 2 is movably connected to a guide pulley and a cutting wire 211, the left and right translation of the wire device is achieved, solving the problem of missing angle in the wire device. A cylinder 401 is movably mounted inside the flipping mechanism 4. The cylinder 401 is movably mounted inside the connecting block 402, and the connecting block 402 is fixedly mounted on one end of the connecting plate 405. The connecting plate 405 is fixedly mounted on the top of the tabletop 101. The other end of 405 is internally connected to a rotating plate 404, and the center of the rotating plate 404 is internally connected to the other end of the connecting plate 405. One end of the rotating plate 404 is fixedly installed at the bottom of the base plate 201, and the other end of the rotating plate 404 is internally connected to a movable block 403. The bottom of the movable block 403 is fixedly installed at the top of the cylinder 401, so that the cylinder 401 can extend and retract the steel pipe, causing the rotating plate 404 to rotate at an angle, which drives the cutting mechanism 2 and the translation mechanism 3 fixedly installed at the top of the base plate 201 to flip. When the cylinder 401 retracts, the cutting mechanism 2 and the translation mechanism 3 become a 90-degree flip state. When the cylinder 401 extends, the cutting mechanism 2 and the translation mechanism 3 become a 180-degree horizontal state, so as to meet the operational requirements of the vertical angle of the wire device. At the same time, it can perform horizontal movement while performing vertical angle operation, so as to solve the need for multi-angle adjustment of the wire device to achieve the cutting purpose.

[0030] Example 2: According to Figure 1 - Figure 6As shown: Two sets of tracks 202 are fixedly installed at equal intervals on the top of the base plate 201. A slide table 203 is slidably installed on the top of the track 202. A rectangular mounting plate 204 is fixedly installed on the top of the slide table 203. A fixing plate 205 is fixedly installed on the top of the mounting plate 204. The fixing plate 205 is fixedly installed on the lower belt of the synchronous belt 304. A first motor 206 is fixedly installed inside the mounting plate 204. A worm gear 207 is movably installed on the top of the first motor 206. A turbine 208 is movably engaged at the top of the worm gear 207. A first pulley 209 is fixedly installed on one side of the turbine 208. One end of a cutting line 211 is movably connected to the inner wall of the first pulley 209. The other end of the cutting line 211 is movably connected to a second pulley 210. A first connecting rod 212 is movably inserted inside the turbine 208 and the first pulley 209. A second connecting rod 213 is movably inserted inside the second pulley 210. A movable rod 214 is fixedly installed on the outer wall of one side of the mounting plate 204. On the outer side wall, the bottom of one side of the moving rod 214 is movably attached to the outer wall of the turbine 208 and the first pulley 209, and the bottom of the other side of the moving rod 214 is movably attached to the outer wall of the second pulley 210. A rectangular frame is fixedly installed on one side of the outer wall of the base plate 201. The top of the two sides of the rectangular frame is fixedly attached to the first connecting rod 212 and the second connecting rod 213. Two sets of support legs 215 are fixedly installed on the bottom of one side of the rectangular frame. A rubber pad is installed at the bottom of each set of support legs 215. The rubber pad is attached to the top of the tabletop 101 of the platform 1. Two sets of sliding grooves 102 are opened on the top of the tabletop 101. The waste box 103 is slidably connected inside the two sets of sliding grooves 102. A handle 104 is fixedly installed on one side of the outer wall of the waste box 103. The support column 305 fixedly installed below the second motor 301 is fixedly installed on the top of one side of the base plate 201. The connecting column 306 fixedly installed below the first drive shaft 302 and the second drive shaft 303 is fixedly installed on the top of the other side of the base plate 201.

[0031] The effect achieved by the entire embodiment 2 is as follows: the first motor 206 in the cutting mechanism 2 drives the worm gear 207 movably connected to the front side of the first motor 206. Since the worm gear 207 and the turbine 208 are meshed, the turbine 208 can be driven to rotate together. A first pulley 209 is fixedly installed on one side of the turbine 208, and the first pulley 209 and the second pulley 210 are movably connected by the cutting line 211. The effect is that the first motor 206 drives the cutting line 211 inside the first pulley 209 and the second pulley 210 to rotate and slide, so as to achieve the purpose of rotating and cutting the object. A mounting plate 204 is fixed on the outside of the first motor 206, and a fixing plate is fixedly installed on the top and bottom of the mounting plate 204 respectively. The platform 205 and slide table 203 are fixedly installed below the synchronous belt 304 of the translation mechanism 3. The slide table 203 is fitted into the two sets of tracks 202 on the top of the base plate 201. When the second motor 301 inside the translation mechanism 3 is driven, the synchronous belt 304 is rotated and slid, which causes the cutting mechanism 2 below the synchronous belt 304 to slide on the track 202 to complete the translation and sliding operation more efficiently. The waste box 103 is movably installed directly below the cutting mechanism 2, which can collect waste when the cutting mechanism 2 is cutting. The bottom of the waste box 103 has two sets of slides, which are fitted into the two sets of slide grooves 102 on the top of the platform 1 to complete the waste box 103 easy removal operation.

[0032] Working principle: When the cutting mechanism 2 needs to move at a translation angle, the second motor 301 in the translation mechanism 3 drives the synchronous belt 304 inside the first transmission shaft 302 and the second transmission shaft 303 to rotate. Since the cutting mechanism 2 is fixedly installed below the center of the synchronous belt 304, the synchronous belt 304 rotates and slides, while driving the cutting mechanism 2 to move left and right.

[0033] When the cutting mechanism 2 needs to move up and down, the cylinder 401 inside the flipping mechanism 4 extends and retracts, causing the rotating plate 404 to flip. Since one side of the rotating plate 404 is fixedly installed on the bottom of the base plate 201, and the cutting mechanism 2 and the translation mechanism 3 are fixedly installed on the base plate 201, when the cylinder 401 retracts, it causes the rotating plate 404 to rotate, causing the cutting mechanism 2 and the translation mechanism 3 fixedly installed on one side of the rotating plate 404 to flip 90 degrees to complete the upward cutting operation. When the cylinder 401 extends, it causes the rotating plate 404 to rotate, causing the cutting mechanism 2 and the translation mechanism 3 fixedly installed on one side of the rotating plate 404 to retract 90 degrees and return to the original horizontal working state to complete the downward cutting operation. The waste box 103 on the top of the platform 1 can effectively collect waste.

[0034] By following the steps outlined above, you can complete the use of the lead wire device for diamond wire production.

[0035] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A wire guide device for diamond wire production, characterized by: It includes a translation mechanism (3) and a flipping mechanism (4); The translation mechanism (3) includes a second motor (301), which is fixedly installed on the top of the support column (305). The top of the second motor (301) is movably connected to a first drive shaft (302). One end of a synchronous belt (304) is movably connected to the inner wall of the first drive shaft (302). The other end of the synchronous belt (304) is movably connected to the inner wall of the second drive shaft (303). The first drive shaft (302) and the second drive shaft (303) are movably connected to one side of the connecting column (306). The fixing plate (205) of the cutting mechanism (2) is fixedly installed below the synchronous belt (304). The flipping mechanism (4) includes a cylinder (401). The cylinder (401) is movably connected to the inside of the connecting block (402) on both sides. A movable block (403) is fixedly installed on the top of the cylinder (401). The interior of the movable block (403) is through-shaped and is movably inserted through one end of the rotating plate (404). The other end of the rotating plate (404) is fixedly installed below the bottom plate (201) of the cutting mechanism (2). The center of the rotating plate (404) is movably connected to one end of the connecting plate (405). The other end of the connecting plate (405) is movably connected to the connecting block (402).

2. The guide wire device for producing a diamond wire according to claim 1, characterized in that: Two sets of tracks (202) are fixedly installed at equal intervals on the top of the base plate (201). A slide table (203) is slidably installed on the top of the track (202). A rectangular mounting plate (204) is fixedly installed on the top of the slide table (203). A fixing plate (205) is fixedly installed on the top of the mounting plate (204). The fixing plate (205) is fixedly installed on the lower belt of the synchronous belt (304). A first motor (206) is fixedly installed inside the mounting plate (204). The top of the first motor (206) is movably installed. There is a worm gear (207), and a turbine (208) is movably engaged at the top end of the worm gear (207). A first pulley (209) is fixedly installed on one side of the turbine (208). One end of a cutting line (211) is movably connected to the inner wall of the first pulley (209), and the other end of the cutting line (211) is movably connected to a second pulley (210). A first connecting rod (212) is movably inserted inside the turbine (208) and the first pulley (209), and a second connecting rod (213) is movably inserted inside the second pulley (210).

3. The wire guide device for producing a diamond wire according to claim 2, characterized in that: The outer wall of one side of the mounting plate (204) is fixedly installed on the outer wall of one side of the moving rod (214). The bottom side of one side of the moving rod (214) is movably attached to the outer wall of the turbine (208) and the first pulley (209). The bottom side of the other side of the moving rod (214) is movably attached to the outer wall of the second pulley (210).

4. The wire guide device for producing a diamond wire according to claim 3, characterized in that: A rectangular frame is fixedly installed on one side of the outer wall of the base plate (201). A first connecting rod (212) and a second connecting rod (213) are fixed at the top of both sides of the rectangular frame. Two sets of support legs (215) are fixedly installed on the bottom of one side of the rectangular frame. A rubber pad is installed at the bottom of each set of support legs (215). The rubber pad is attached to the top of the tabletop (101) of the platform (1).

5. The wire guide device for producing a diamond wire according to claim 4, characterized in that: The top of the desktop (101) is provided with two sets of sliding grooves (102), and a waste box (103) is slidably connected inside the two sets of sliding grooves (102). A handle (104) is fixedly installed on one side of the outer wall of the waste box (103).

6. The wire drawing device for diamond wire production according to claim 1, characterized in that: The support column (305) fixedly installed below the second motor (301) is fixedly installed on the top of one side of the base plate (201), and the connecting column (306) fixedly installed below the first drive shaft (302) and the second drive shaft (303) is fixedly installed on the top of the other side of the base plate (201).

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