Chuck automation multi-position fixture

Abstract

This utility model belongs to the technical field of machining equipment and discloses an automated multi-position fixing device for a chuck, including a base plate, a base, a chuck body, a fixing unit, a fixing groove, a fixing mechanism, an automated drive mechanism, and a horizontal adjustment mechanism. Through the dual fixing of the fixing unit and the fixing mechanism, the device effectively improves the workpiece fixing effect, reduces workpiece shaking during processing, and ensures machining accuracy. The automated drive mechanism enables automated rotation of the chuck body. Combined with the automated operation of the fixing unit and the fixing mechanism, this improves production efficiency and reduces manual operation. The removable positioning bushing on the inner wall of the through hole on the surface of the chuck body can be replaced according to the inner hole size of different workpieces, adapting to the fixing needs of various workpiece specifications. The horizontal adjustment mechanism, through the cooperation of adjusting bolts, moving blocks, and guide grooves, can conveniently and accurately adjust the horizontal position of the base, ensuring the installation accuracy of the device and thus improving machining accuracy.

Description

Technical Field

[0001] This utility model belongs to the field of mechanical processing equipment technology, specifically an automated multi-position fixing device for chucks. Background Technology

[0002] In machining processes, chucks are commonly used workpiece clamping devices, and their fixing effect and degree of automation have a significant impact on machining accuracy and production efficiency.

[0003] Traditional chuck fixing devices suffer from insufficient fixing stability during the fixing process, making it difficult to adapt to workpieces of different specifications. Furthermore, their low level of automation prevents them from achieving efficient and precise fixing operations. Additionally, adjusting the chuck's level during installation is challenging, impacting machining accuracy.

[0004] Therefore, there is an urgent need to design an automated multi-position fixing device for chucks that can solve the above problems. Utility Model Content

[0005] This invention provides an automated multi-position fixing device for chucks to solve the problems of poor chuck fixing stability, low degree of automation, difficulty in adapting to workpieces of different specifications, and difficulty in horizontal adjustment in the prior art, thereby improving processing accuracy and production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated multi-position fixing device for a chuck, comprising a base plate, a base, a chuck body, a fixing unit, a fixing groove, a fixing mechanism, an automated drive mechanism, and a horizontal adjustment mechanism. The base provides stable support for the entire device. The base plate is movably connected to the base. A shock-absorbing pad is provided at the bottom of the base plate. The chuck body is positioned above the base. Three fixing grooves are formed on the surface of the chuck body. A fixing unit is provided at the fixing groove position of the chuck body. The fixing unit slides within the fixing groove of the chuck body. The fixing unit is driven and clamped by an external cylinder. The fixing mechanism is located on the upper surface of the base. The automated drive mechanism is located inside the base. The horizontal adjustment mechanism is located between the base plate and the base.

[0007] The fixing mechanism includes an electric push rod and a clamping finger. The electric push rod is mounted on the upper surface of the base, and the clamping finger is mounted on the extended end of the electric push rod.

[0008] The automated drive mechanism includes a rotary drive motor and a transmission component. The rotary drive motor is installed inside the base, and the output shaft of the rotary drive motor is connected to the chuck body through the transmission component.

[0009] Preferably, the gripping surface of the finger clip is provided with a wear-resistant rubber layer, and the gripping surface of the wear-resistant rubber layer is provided with anti-slip teeth.

[0010] Preferably, the clamping surface of the finger clamp also has a built-in pressure sensor, which is connected to an external controller.

[0011] Preferably, the inner wall of the through hole on the surface of the chuck body is provided with a detachable positioning bushing. The positioning bushing is designed with various specifications according to the inner hole size of different workpieces. The positioning bushing is screwed to the chuck body by a threaded sleeve.

[0012] Preferably, the leveling mechanism includes adjusting bolts, a moving block, and a guide groove. Multiple adjusting bolts are provided inside the base plate. One end of each adjusting bolt is inserted into the base plate and rotatably connected to it. The moving block is threaded onto the surface of the adjusting bolt and slides in a groove on the surface of the base plate. A triangular guide groove is provided on the bottom surface of the base corresponding to the moving block. One end of the moving block that abuts in the guide groove has an oblique cut.

[0013] Preferably, one end of the adjusting bolt is provided with a scale.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] High stability: The dual fixation of the fixing unit and the fixing mechanism effectively improves the fixation of the workpiece, reduces workpiece shaking during processing, and ensures processing accuracy. The wear-resistant rubber layer and anti-slip serrations of the gripper fingers further increase friction and prevent workpiece slippage.

[0016] High degree of automation: The automated drive mechanism enables the automated rotation of the chuck body. Combined with the automated operation of the fixed unit and fixed mechanism, it improves production efficiency and reduces manual operation.

[0017] High adaptability: The detachable positioning bushing on the inner wall of the through hole on the surface of the chuck body can be replaced according to the inner hole size of different workpieces, adapting to the fixing needs of various specifications of workpieces.

[0018] Easy horizontal adjustment: The horizontal adjustment mechanism, through the cooperation of adjusting bolts, moving blocks and guide grooves, can easily and accurately adjust the horizontal position of the base, ensuring the installation accuracy of the device and thus improving the processing accuracy.

[0019] Safe and reliable: The pressure sensor built into the clamping surface of the fingers can monitor the clamping pressure in real time and feed it back to the external controller for adjustment, ensuring the safety and stability of the fixing process. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2This is a schematic diagram of the automated drive mechanism in this utility model;

[0022] Figure 3 This is an enlarged view of the structure at point A of this utility model;

[0023] Figure 4 This is an installation view of the positioning bushing in this utility model.

[0024] In the diagram: 1. Base plate; 2. Base; 3. Chuck body; 4. Fixing unit; 5. Fixing groove; 6. Positioning bushing; 7. Fixing mechanism; 71. Electric push rod; 72. Clamping finger; 73. Wear-resistant rubber layer; 8. Automated drive mechanism; 81. Rotary drive motor; 82. Transmission components; 9. Horizontal adjustment mechanism; 91. Adjusting bolt; 92. Moving block; 93. Guide groove; 94. Dial. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 1 to 4 As shown, this utility model provides an automated multi-position fixing device for a chuck, including a base plate 1, a base 2, a chuck body 3, a fixing unit 4, a fixing groove 5, a fixing mechanism 7, an automated drive mechanism 8, and a horizontal adjustment mechanism 9.

[0027] The base 2 provides stable support for the entire device and is movably connected to the base plate 1. The bottom of the base plate 1 is equipped with shock-absorbing pads, which can effectively reduce the vibration generated during the operation of the device and ensure the stability of processing. The chuck body 3 is located above the base 2, and its surface has three fixing slots 5. Fixing units 4 are set at the positions where the fixing slots 5 are opened. The fixing units 4 can slide in the fixing slots 5 opened in the chuck body 3 and are driven by an external cylinder to clamp and fix the workpiece.

[0028] The fixing mechanism 7 is set on the upper surface of the base 2 and includes an electric push rod 71 and a clamping finger 72. The electric push rod 71 is installed on the upper surface of the base 2, and the clamping finger 72 is installed on the extended end of the electric push rod 71. The extension and retraction of the electric push rod 71 drives the clamping finger 72 to move, further strengthening the fixing of the workpiece.

[0029] The automated drive mechanism 8 is located inside the base 2 and includes a rotary drive motor 81 and a transmission component 82. The rotary drive motor 81 is installed inside the base 2, and its output shaft is connected to the chuck body 3 through the transmission component 82, which can drive the chuck body 3 to rotate and realize automated processing operations.

[0030] It should be noted that the transmission component 82 adopts gear transmission, which has the advantages of accurate transmission ratio and high transmission efficiency.

[0031] The clamping surface of the clamping finger 72 is provided with a wear-resistant rubber layer 73, and the clamping surface of the wear-resistant rubber layer 73 is provided with anti-slip teeth, which can increase the friction between the clamping finger 72 and the workpiece, improve the fixing effect, and at the same time, the wear-resistant rubber layer 73 can also prevent the workpiece surface from being damaged.

[0032] The clamping surface of the clamping fingers 72 is also equipped with a pressure sensor. The pressure sensor is connected to an external controller and can monitor the clamping pressure of the clamping fingers 72 on the workpiece in real time and feed the data back to the external controller so as to adjust the clamping force according to the actual situation and ensure the stability and safety of the fixation.

[0033] The inner wall of the through hole on the surface of the chuck body 3 is provided with a removable positioning bushing 6. The positioning bushing 6 is designed with various specifications according to the inner hole size of different workpieces. The positioning bushing 6 is screwed to the chuck body 3 through a screw sleeve, which can easily replace the positioning bushing 6 to meet the fixing requirements of workpieces of different specifications.

[0034] like Figures 1 to 4 As shown, the horizontal adjustment mechanism 9 is located between the base plate 1 and the base 2, and includes adjusting bolts 91, a moving block 92, and a guide groove 93. Multiple adjusting bolts 91 are installed inside the base plate 1. One end of each adjusting bolt 91 is inserted into the base plate 1 and rotatably connected to it. The moving block 92 is threaded onto the surface of each adjusting bolt 91 and slides within a groove on the surface of the base plate 1. A triangular guide groove 93 is provided on the bottom surface of the base 2 corresponding to the position of the moving block 92. One end of the moving block 92 abuts against the guide groove 93 and has an oblique cut. By rotating the adjusting bolts 91, the moving block 92 is moved, thereby adjusting the horizontal position of the base 2.

[0035] One end of the adjusting bolt 91 is equipped with a scale 94, which facilitates accurate adjustment of the horizontal position of the base 2 and improves the precision of the adjustment.

[0036] Working principle and process: When using this automated multi-position fixing device for chucks, firstly, select a suitable positioning bushing 6 according to the size and shape of the workpiece to be processed, and install it on the inner wall of the through hole on the surface of the chuck body 3 using a screw sleeve. Then, place the workpiece on the chuck body 3, so that the inner hole of the workpiece mates with the positioning bushing 6, and start the external cylinder to drive the fixing unit 4 to slide in the fixing groove 5, thus initially clamping the workpiece.

[0037] Next, the electric push rod 71 is activated, causing the gripper fingers 72 to extend and clamp the workpiece. At this time, the pressure sensor on the gripping surface of the gripper fingers 72 monitors the clamping pressure in real time and transmits the data to the external controller. If the pressure value is not within the preset range, the external controller automatically adjusts the thrust of the electric push rod 71 until the pressure is appropriate.

[0038] According to the processing requirements, by rotating the adjusting bolt 91, the moving block 92 is moved within the guide groove 93 to adjust the horizontal position of the base 2 and the chuck body 3. Observe the scale 94 to ensure that the device is in a horizontal state. Finally, start the rotary drive motor 81, which drives the chuck body 3 to rotate through the transmission component 82 to perform the workpiece processing operation.

[0039] If it is necessary to change the workpiece during the processing, first turn off the rotary drive motor 81 to stop the rotation of the chuck body 3, then control the electric push rod 71 to retract the clamping finger 72, turn off the external cylinder, and release the fixing unit 4 so that the workpiece can be taken out. Repeat the above operation after replacing the new workpiece.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated multi-position fixing device for a chuck, comprising a base plate (1), characterized in that; It also includes a base (2), a chuck body (3), a fixing unit (4), a fixing groove (5), a fixing mechanism (7), an automated drive mechanism (8), and a horizontal adjustment mechanism (9). The base (2) provides stable support for the entire device. The base (2) is movably connected to a base plate (1). The bottom of the base plate (1) is provided with a shock-absorbing pad. The chuck body (3) is located above the base (2). The surface of the chuck body (3) is provided with three fixing grooves (5). The fixing unit (4) is located at the fixing groove (5) of the chuck body (3). The fixing unit (4) slides in the fixing groove (5) of the chuck body (3). The fixing unit (4) is driven and clamped by an external cylinder. The fixing mechanism (7) is located on the upper surface of the base (2). The automated drive mechanism (8) is located inside the base (2). The horizontal adjustment mechanism (9) is located between the base plate (1) and the base (2). The fixing mechanism (7) includes an electric push rod (71) and a clamping finger (72). The electric push rod (71) is mounted on the upper surface of the base (2), and the clamping finger (72) is mounted on the extended end of the electric push rod (71). The automated drive mechanism (8) includes a rotary drive motor (81) and a transmission component (82). The rotary drive motor (81) is installed inside the base (2), and the output shaft of the rotary drive motor (81) is connected to the chuck body (3) through the transmission component (82).

2. The automated multi-position fixture of claim 1, wherein: The clamping surface of the clamping finger (72) is provided with a wear-resistant rubber layer (73), and the clamping surface of the wear-resistant rubber layer (73) is provided with anti-slip teeth.

3. The automated multi-position fixture of claim 1, wherein: The clamping surface of the clamping finger (72) is also equipped with a pressure sensor, which is connected to an external controller.

4. The chuck automation multi-station fixture of claim 1, wherein: The chuck body (3) has a removable positioning bushing (6) on the inner wall of the through hole. The positioning bushing (6) is designed with various specifications according to the inner hole size of different workpieces. The positioning bushing (6) is screwed to the chuck body (3) by a screw sleeve.

5. The chuck automation multi-station fixture of claim 1, wherein: The horizontal adjustment mechanism (9) includes an adjusting bolt (91), a moving block (92), and a guide groove (93). The base plate (1) is provided with multiple adjusting bolts (91). One end of the adjusting bolt (91) is inserted into the base plate (1) and rotatably connected to the base plate (1). The moving block (92) is threadedly connected to the surface of the adjusting bolt (91). The moving block (92) slides in the groove opened on the surface of the base plate (1). The bottom surface of the base (2) is provided with a triangular guide groove (93) at the position corresponding to the moving block (92). One end of the moving block (92) abuts in the guide groove (93) and is provided with a beveled structure.

6. A chuck automation multi-station fixture as claimed in claim 5, wherein: A dial (94) is provided at one end of the adjusting bolt (91).

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