Sawing device for mouthpiece tubes of aluminium profiles

Abstract

This utility model discloses a sawing device for aluminum profile harmonica tubes. The upper surface of the frame has a processing position. The saw blade is rotatably mounted below the frame and partially protrudes upward from the upper surface of the frame. A first transverse drive mechanism can drive the saw blade to move in the transverse direction and penetrate the processing position. The diameter of the saw blade is D, and the height of the saw blade protruding upward relative to the upper surface of the frame is H, where 0.08≤H / D≤0.2. Thus, the aluminum profile harmonica tube can be sawed through the upper end of the saw blade, reducing the pressure generated by the saw blade on the cut surface of the aluminum profile harmonica tube during the sawing process, thereby reducing the risk of deformation of the cut surface of the aluminum profile harmonica tube and making the cut surface of the aluminum profile harmonica tube smoother.

Description

Technical Field

[0001] This utility model relates to the field of aluminum material cutting technology, and in particular to a sawing device for aluminum profile harmonica tubes. Background Technology

[0002] Aluminum harmonica tubes offer advantages such as high heat dissipation efficiency, low cost, and lightweight design, making them widely used in the thermal management of new energy vehicle batteries. To achieve even lighter weight and higher heat dissipation efficiency, aluminum harmonica tubes are being developed towards ultra-thin walls, typically less than 0.5mm thick. However, due to the thin walls, the cut surface of aluminum harmonica tubes is prone to deformation under the pressure of the saw blade when using existing sawing equipment, severely affecting the assembly and use of the product. While laser cutting can be used, offering high processing precision and good cut quality, the cost of laser cutting equipment is too high, and its processing efficiency is low. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a sawing device for aluminum profile harmonica tubes, which has high processing efficiency, can improve the flatness of the cut surface of aluminum profile harmonica tubes, and reduce the risk of deformation of the cut surface of aluminum profile harmonica tubes.

[0004] A sawing device for aluminum profile harmonica tubes according to an embodiment of the present invention includes: a frame, the upper surface of which has a processing position; a sawing structure including a rotary drive mechanism and a saw blade, the saw blade being rotatably mounted below the frame and partially protruding upward from the upper surface of the frame, the rotary drive mechanism being convexly connected to the saw blade and capable of driving the saw blade to rotate; a first transverse drive mechanism being convexly connected to the saw blade and capable of driving the saw blade to move laterally through the processing position; wherein, the diameter of the saw blade is D, the height of the saw blade protruding upward relative to the upper surface of the frame is H, and 0.08≤H / D≤0.2.

[0005] The aluminum profile harmonica tube sawing device according to the embodiment of this utility model has at least the following beneficial effects:

[0006] The aluminum profile harmonica tube sawing device of this invention uses a saw blade that extends only 8%-20% of its diameter from the frame. This allows for sawing of the aluminum profile harmonica tube through the upper end of the saw blade, reducing the contact area between the saw blade and the cut surface of the harmonica tube during sawing. This reduces the pressure exerted by the saw blade on the cut surface, lowering the risk of deformation and resulting in a smoother cut. Furthermore, compared to laser cutting, the aluminum profile harmonica tube sawing device of this invention uses mechanical sawing, resulting in lower equipment costs. The saw blade can simultaneously saw 5-8 aluminum profile harmonica tubes, providing high processing efficiency.

[0007] According to some embodiments of the present invention, the ratio of the height by which the saw blade protrudes upward relative to the upper surface of the frame to the diameter of the saw blade, H / D, is 0.15.

[0008] According to some embodiments of the present invention, the frame is provided with a first fixing mechanism, the first fixing mechanism including a first pressing block, a downward pressing drive mechanism and a second transverse driving mechanism, the second transverse driving mechanism being mounted on the frame, the downward pressing drive mechanism being movably mounted on the frame and drivingly connected to the second transverse driving mechanism, the first pressing block being movably mounted above the processing position and drivingly connected to the downward pressing drive mechanism; wherein, the second transverse driving mechanism can drive the downward pressing drive mechanism and drive the first pressing block to reciprocate relative to the frame in the transverse direction, and the downward pressing drive mechanism can drive the first pressing block to move in the vertical direction closer to or away from the processing position.

[0009] According to some embodiments of the present invention, the frame is provided with a clearance groove for the saw blade to move laterally, the clearance groove is arranged in the lateral direction and passes through the processing position; the number of the first fixing mechanism is two sets, the first pressure block of the two sets of the first fixing mechanism is correspondingly arranged on both sides of the clearance groove in the longitudinal direction, the longitudinal direction is perpendicular to the lateral direction.

[0010] According to some embodiments of the present invention, the upper surface of the frame is provided with a baffle located on one side of the processing position; the frame is also provided with a second fixing mechanism, the second fixing mechanism including a third transverse driving mechanism and a second pressure block connected by transmission, the second pressure block being movably disposed on the side of the baffle close to the processing position, the third transverse driving mechanism being mounted on the frame and capable of driving the second pressure block to move in the transverse direction closer to or away from the baffle.

[0011] According to some embodiments of the present invention, the upper end of the baffle has an upwardly extending mounting plate, and the first transverse drive mechanism is mounted on the mounting plate.

[0012] According to some embodiments of the present invention, the frame is provided with a receiving groove located on the side of the baffle away from the processing position. The receiving groove and the clearance groove are arranged in the transverse direction and communicate with each other. The lower end of the baffle is provided with a through groove for the upper end of the saw blade to pass through in the transverse direction. The upper surface of the frame is also provided with a first protective cover. The first protective cover is located on the side of the baffle away from the processing position. The first protective cover abuts against the baffle and covers the outer periphery of the through groove and the receiving groove.

[0013] According to some embodiments of the present invention, a feeding mechanism is provided on one side of the frame. The feeding mechanism includes a feeding frame and multiple feeding rollers rotatably mounted on the feeding frame. All the feeding rollers are arranged sequentially at intervals along the longitudinal direction.

[0014] According to some embodiments of the present invention, the sawing structure further includes a second protective cover located below the frame and with its opening facing upward. The saw blade is rotatably mounted inside the second protective cover. The rotation shaft of the saw blade passes through the side wall of the second protective cover and is connected to the rotation drive mechanism. The first lateral drive mechanism is connected to the second protective cover and can drive the second protective cover to reciprocate in the lateral direction.

[0015] According to some embodiments of the present invention, a belt drive mechanism is provided between the rotary drive mechanism and the saw blade. The belt drive mechanism includes a first pulley, a second pulley, and a belt. The first pulley is located on the output shaft of the rotary drive mechanism, the second pulley is located on the rotating shaft, and the belt is wound around the outer periphery of the first pulley and the second pulley.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0018] Figure 1 This is a schematic diagram of a sawing device for aluminum profile harmonica tubes according to an embodiment of the present utility model.

[0019] Figure 2 Another schematic diagram of the sawing device for aluminum profile harmonica tubes according to an embodiment of this utility model;

[0020] Figure 3 for Figure 2 A cross-sectional schematic diagram of the sawing device for harmonica tubes made of aluminum profiles;

[0021] Figure 4 This is a schematic diagram of the sawing structure according to an embodiment of the present invention.

[0022] Figure label:

[0023] Frame 100, processing position 110, clearance groove 120, baffle 130, through groove 131, mounting plate 140, receiving groove 150, first protective cover 160;

[0024] Saw blade 200, rotating shaft 201, rotary drive mechanism 210, first transverse drive mechanism 220, second protective cover 230, first pulley 240, second pulley 250, slide rail 260, slide block 270;

[0025] First fixing mechanism 300, first pressing block 310, downward pressing drive mechanism 320, second lateral driving mechanism 330;

[0026] Second fixing mechanism 400, second pressing block 410, third transverse driving mechanism 420;

[0027] Feeding mechanism 500, feeding rack 510, feeding roller 520. Detailed Implementation

[0028] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0029] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0031] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0032] Reference Figures 1 to 3 This utility model provides a sawing device for aluminum profile harmonica tubes, including a frame 100, a sawing structure, and a first transverse drive mechanism 220. The upper surface of the frame 100 has a processing position 110 for placing the aluminum profile harmonica tube workpiece to be sawed. The sawing structure includes a rotary drive mechanism 210 and a saw blade 200. The saw blade 200 is rotatably mounted below the frame 100 and partially protrudes upward from the upper surface of the frame 100. The rotary drive mechanism 210 is pultrusively connected to the saw blade 200 and can drive the saw blade 200 to rotate. The first transverse drive mechanism 220 is pultrusively connected to the saw blade 200 and can drive the saw blade 200 to move laterally through the processing position 110. The diameter of the saw blade 200 is D, and the height of the saw blade 200 protruding upward relative to the upper surface of the frame 100 is H, where 0.08 ≤ H / D ≤ 0.2.

[0033] By employing the aluminum profile harmonica tube sawing device of this embodiment, the height of the saw blade 200 extending out of the frame 100 is only 8%-20% of the diameter of the saw blade 200. This allows for sawing of the aluminum profile harmonica tube through the upper end of the saw blade 200, thereby reducing the contact area between the saw blade 200 and the cut surface of the aluminum profile harmonica tube during sawing. This reduces the pressure exerted by the saw blade 200 on the cut surface of the aluminum profile harmonica tube during sawing, lowering the risk of deformation and resulting in a smoother cut surface. Furthermore, compared to laser cutting, the aluminum profile harmonica tube sawing device of this invention uses mechanical sawing, resulting in lower equipment costs. The saw blade 200 can simultaneously saw 5-8 aluminum profile harmonica tubes, providing high processing efficiency.

[0034] It is understood that the rotary drive mechanism 210 can specifically adopt a motor or other rotary drive mechanism, and the first transverse drive mechanism 220 can specifically adopt a cylinder, linear push rod or other linear drive mechanism.

[0035] Reference Figures 1 to 3In some embodiments, the ratio of the height by which the saw blade 200 protrudes upward relative to the upper surface of the frame 100 to the diameter of the saw blade 200, H / D, is 0.15, thereby achieving a better sawing effect. Of course, this is only an exemplary description of a preferred embodiment of the present invention. In addition, H / D can also be set to 0.08, 0.13, 0.17, etc., and the present invention does not specifically limit this.

[0036] Reference Figures 1 to 3 In some embodiments, the frame 100 is provided with a first fixing mechanism 300, which includes a first pressing block 310, a downward pressing drive mechanism 320, and a second lateral driving mechanism 330. The second lateral driving mechanism 330 is mounted on the frame 100, the downward pressing drive mechanism 320 is movably mounted on the frame 100 and is driveably connected to the second lateral driving mechanism 330, and the first pressing block 310 is movably mounted above the processing position 110 and is driveably connected to the downward pressing drive mechanism 320; wherein, the second lateral driving mechanism 330 is capable of... The downward pressure drive mechanism 320 drives the first pressure block 310 to reciprocate relative to the frame 100 in the lateral direction. This allows the position of the first pressure block 310 in the lateral direction to be adjusted so that the first pressure block 310 can be aligned with the aluminum profile harmonica tube to be processed. The downward pressure drive mechanism 320 can drive the first pressure block 310 to move in the vertical direction closer to or away from the processing position 110. This allows the first pressure block 310 to press down and fix the aluminum profile harmonica tube to be processed, preventing it from shifting during the sawing process and affecting the sawing effect.

[0037] It is understandable that the first pressure block 310 can be made of rubber, silicone or other flexible materials, thereby avoiding damage to the aluminum harmonica tube caused by the first pressure block 310.

[0038] It is understandable that the downward drive mechanism 320 and the second lateral drive mechanism 330 can both specifically adopt linear drive mechanisms such as cylinders and linear push rods.

[0039] Reference Figures 1 to 3 In some embodiments, the frame 100 is provided with a clearance groove 120 for the saw blade 200 to move laterally. The clearance groove 120 is arranged in the lateral direction and passes through the processing position 110. There are two sets of first fixing mechanisms 300. The first pressure blocks 310 of the two sets of first fixing mechanisms 300 are correspondingly arranged on both sides of the clearance groove 120 in the longitudinal direction. The longitudinal direction is perpendicular to the lateral direction. This can better press and fix the aluminum profile harmonica tube, and prevent the aluminum profile harmonica tube from shifting during the sawing process and affecting the sawing effect.

[0040] It is understood that in some embodiments, the table thickness of the frame 100 is 15-25mm, that is, the depth of the relief groove 120 is 15-25mm. The relief groove 120 can cover the upper part of the saw blade 200, so that only 8%-20% of the diameter of the saw blade 200 is exposed upwards. This can effectively protect the saw blade 200 and improve the sawing quality of the aluminum profile harmonica tube.

[0041] Reference Figures 1 to 3 In some embodiments, the upper surface of the frame 100 is provided with a baffle 130 located on one side of the processing position 110; the frame 100 is also provided with a second fixing mechanism 400, which includes a third transverse drive mechanism 420 and a second pressure block 410 connected by transmission. The second pressure block 410 is movably disposed on the side of the baffle 130 near the processing position 110. The third transverse drive mechanism 420 is installed on the frame 100 and can drive the second pressure block 410 to move in the transverse direction closer to or away from the baffle 130. Thus, the baffle 130 and the second pressure block 410 can cooperate to press and fix the aluminum profile harmonica tube from the side, further preventing the aluminum profile harmonica tube from shifting during the sawing process and affecting the sawing effect.

[0042] It is understandable that the second pressure block 410 can be made of rubber, silicone or other flexible materials, thereby avoiding damage to the aluminum harmonica tube caused by the second pressure block 410.

[0043] It is understandable that the third lateral drive mechanism 420 can specifically adopt a linear drive mechanism such as a cylinder or a linear push rod.

[0044] Reference Figures 1 to 3 In some embodiments, the upper end of the baffle 130 has an upwardly extending mounting plate 140, on which the first lateral drive mechanism 220 is mounted. This allows the baffle 130 to serve as both a limiting and fixing structure for restricting the movement of the aluminum profile harmonica tube and a mounting structure for the first lateral drive mechanism 220, achieving multiple uses in one device. The structure is simple and facilitates the installation layout of various components on the frame 100.

[0045] Reference Figures 1 to 3In some embodiments, the frame 100 is provided with a receiving groove 150 located on the side of the baffle 130 away from the processing position 110. The receiving groove 150 and the clearance groove 120 are arranged in the transverse direction and communicate with each other. The lower end of the baffle 130 is provided with a through groove 131 through which the upper end of the saw blade 200 passes in the transverse direction. The upper surface of the frame 100 is also provided with a first protective cover 160. The first protective cover 160 is located on the side of the baffle 130 away from the processing position 110. The first protective cover 160 abuts against the baffle 130 and covers the outer periphery of the through groove 131 and the receiving groove 150. Therefore, after the saw blade 200 completes the sawing work, it can pass through the through groove 131 of the baffle 130 in the transverse direction from the relief groove 120 and finally stop in the receiving groove 150. The first protective cover 160 can protect the saw blade 200 located in the receiving groove 150, and prevent the upper end of the saw blade 200 from being exposed to the outside and accumulating dust or causing damage or injury to the operator.

[0046] Reference Figure 1 In some embodiments, a feeding mechanism 500 is provided on one side of the frame 100. The feeding mechanism 500 includes a feeding frame 510 and multiple feeding rollers 520 rotatably mounted on the feeding frame 510. All the feeding rollers 520 are arranged sequentially at intervals along the longitudinal direction, thereby enabling the long aluminum profile harmonica tube to be transported along the longitudinal direction to the processing position 110 for sawing operations.

[0047] Reference Figures 1 to 4 In some embodiments, the sawing structure further includes a second protective cover 230 located below the frame 100 and with its opening facing upward. The saw blade 200 is partially rotatably mounted inside the second protective cover 230. The rotation shaft 201 of the saw blade 200 passes through the side wall of the second protective cover 230 and is connected to the rotation drive mechanism 210. The first lateral drive mechanism 220 is connected to the second protective cover 230 and can drive the second protective cover 230 to reciprocate in the lateral direction. This facilitates the rotational mounting of the saw blade 200, as well as the protection of the saw blade 200 and the driving of the saw blade 200 to move in the lateral direction.

[0048] Reference Figures 1 to 4 In some embodiments, a belt drive mechanism is provided between the rotary drive mechanism 210 and the saw blade 200. The belt drive mechanism includes a first pulley 240, a second pulley 250, and a belt (not shown in the figure). The first pulley 240 is located on the output shaft of the rotary drive mechanism 210, and the second pulley 250 is located on the rotating shaft 201. The belt is wound around the outer periphery of the first pulley 240 and the second pulley 250. This facilitates the installation layout between the rotary drive mechanism 210 and the saw blade 200, and also enables the saw blade 200 to rotate stably, thereby performing stable sawing work on the aluminum profile harmonica tube.

[0049] Reference Figure 4 In some embodiments, a slide rail 260 arranged in the lateral direction is provided below the frame 100. A slide block 270 is movably mounted on the slide rail 260. The rotary drive mechanism 210 and the second protective cover 230 are both mounted on the slide block 270. The first lateral drive mechanism 220 is connected to the slide block 270 and drives the slide block 270 to move laterally along the slide rail 260, thereby realizing the stable lateral movement of the saw blade 200.

[0050] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A sawing device for mouthpiece tubes of aluminium profiles, characterised in that, include: A frame (100) having a machining position (110) on its upper surface; The sawing structure includes a rotary drive mechanism (210) and a saw blade (200). The saw blade (200) is rotatably mounted below the frame (100) and partially protrudes upward from the upper surface of the frame (100). The rotary drive mechanism (210) is pultrusively connected to the saw blade (200) and can drive the saw blade (200) to rotate. A first transverse drive mechanism (220) is connected to the saw blade (200) and is capable of driving the saw blade (200) to move in the transverse direction through the processing position (110); Wherein, the diameter of the saw blade (200) is D, and the height by which the saw blade (200) protrudes upward relative to the upper surface of the frame (100) is H, 0.08≤H / D≤0.

2.

2. The apparatus of claim 1, wherein, The ratio of the height by which the saw blade (200) protrudes upward relative to the upper surface of the frame (100) to the diameter of the saw blade (200) is H / D = 0.

15.

3. The apparatus of claim 1, wherein, The frame (100) is provided with a first fixing mechanism (300), the first fixing mechanism (300) includes a first pressure block (310), a downward pressure drive mechanism (320) and a second transverse drive mechanism (330), the second transverse drive mechanism (330) is installed on the frame (100), the downward pressure drive mechanism (320) is movably installed on the frame (100) and is drivenly connected to the second transverse drive mechanism (330), the first pressure block (310) is movably installed above the processing position (110) and is drivenly connected to the downward pressure drive mechanism (320); The second lateral drive mechanism (330) can drive the lower drive mechanism (320) and cause the first pressure block (310) to reciprocate relative to the frame (100) in the lateral direction. The lower drive mechanism (320) can drive the first pressure block (310) to move in the vertical direction closer to or away from the processing position (110).

4. The apparatus of claim 3, wherein the sawing device comprises a sawing device for cutting the aluminum material of the mouthpiece tube. The frame (100) is provided with a clearance groove (120) for the saw blade (200) to move laterally. The clearance groove (120) is arranged in the lateral direction and passes through the processing position (110). The number of the first fixing mechanism (300) is two sets. The first pressure block (310) of the two sets of the first fixing mechanism (300) is correspondingly arranged on both sides of the relief groove (120) in the longitudinal direction. The longitudinal direction is perpendicular to the transverse direction.

5. The apparatus of claim 4, wherein: The upper surface of the frame (100) is provided with a baffle (130) located on one side of the processing position (110); The frame (100) is also provided with a second fixing mechanism (400), which includes a third transverse drive mechanism (420) and a second pressure block (410) that are connected by transmission. The second pressure block (410) is movably disposed on the side of the baffle (130) near the processing position (110). The third transverse drive mechanism (420) is mounted on the frame (100) and can drive the second pressure block (410) to move in the transverse direction closer to or away from the baffle (130).

6. The apparatus of claim 5, wherein the sawing device comprises a sawing device for cutting the aluminum material of the mouthpiece tube. The upper end of the baffle (130) has an upwardly extending mounting plate (140), and the first transverse drive mechanism (220) is mounted on the mounting plate (140).

7. The apparatus of claim 5 wherein, The frame (100) is provided with a receiving groove (150) on the side of the baffle (130) away from the processing position (110). The receiving groove (150) and the clearance groove (120) are arranged in the transverse direction and communicate with each other. The lower end of the baffle (130) is provided with a through groove (131) through which the upper end of the saw blade (200) passes in the transverse direction. The upper surface of the frame (100) is also provided with a first protective cover (160). The first protective cover (160) is located on the side of the baffle (130) away from the processing position (110). The first protective cover (160) abuts against the baffle (130) and covers the outer periphery of the through groove (131) and the receiving groove (150).

8. The apparatus of claim 1, wherein: A feeding mechanism (500) is provided on one side of the frame (100). The feeding mechanism (500) includes a feeding frame (510) and multiple feeding rollers (520) rotatably mounted on the feeding frame (510). All the feeding rollers (520) are arranged sequentially at intervals along the longitudinal direction.

9. The apparatus of claim 1, wherein, The sawing structure also includes a second protective cover (230) located below the frame (100) and with its opening facing upward. The saw blade (200) is partially rotatably mounted inside the second protective cover (230). The rotation shaft (201) of the saw blade (200) passes through the side wall of the second protective cover (230) and is connected to the rotary drive mechanism (210). The first transverse drive mechanism (220) is connected to the second protective cover (230) and can drive the second protective cover (230) to reciprocate in the transverse direction.

10. The apparatus of claim 9, wherein the sawing device comprises a sawing device for cutting the aluminum material of the mouthpiece tube. A belt drive mechanism is provided between the rotary drive mechanism (210) and the saw blade (200). The belt drive mechanism includes a first pulley (240), a second pulley (250), and a belt. The first pulley (240) is located on the output shaft of the rotary drive mechanism (210), and the second pulley (250) is located on the rotating shaft (201). The belt is wound around the outer periphery of the first pulley (240) and the second pulley (250).

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