Brazing aid
By integrating support and limiting components, a rotating worktable, and a protective gas supply component into a brazing auxiliary device, the problems of cumbersome and costly existing brazing operations are solved, and an efficient and stable brazing process and coolant recycling are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ANHUI JINGYI AUTOMATION EQUIP TECH CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-31
AI Technical Summary
Existing brazing methods require manual operation of different welding auxiliary devices, which is cumbersome, inefficient, and costly.
A brazing auxiliary device integrating support and limiting components, a rotary worktable, a cooling component, and a protective gas supply component was designed. It integrates brazing fixation, cooling, and protective gas supply, adopts bearing connection to improve stability, supports continuous operation at multiple stations, and reduces consumption by recovering coolant through a second water tank.
It significantly simplifies the brazing operation steps, improves brazing efficiency, reduces coolant consumption and production costs, and enhances the stability and multi-station operation capability of the equipment.
Smart Images
Figure CN224574833U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of welding, and more specifically, to a brazing auxiliary device. Background Technology
[0002] The semiconductor industry requires refrigeration systems to be airtight. The manufacturing process of refrigeration equipment involves welding of components to be soldered. For example, the component to be soldered might be a copper tube. Brazing is a method of welding components, where the components to be soldered and a filler metal with a melting point lower than the components are heated together to the filler metal's melting temperature. The liquid filler metal then fills the gaps between the components, thus achieving a metal-to-metal connection.
[0003] The current method of brazing is as follows: the welder places the object to be brazed on the workbench and performs manual welding. During the welding process, a rinsing and cooling device is operated to rinse and cool the object to be brazed, and a protective gas supply device is operated to provide protective gas to the object to be brazed to prevent oxidation.
[0004] The inventors of this application have discovered that the current brazing method requires manual operation of different welding auxiliary devices to process the workpiece, which is cumbersome, has low brazing efficiency, and high brazing cost.
[0005] The content in the background section is merely technology known to the public and does not necessarily represent existing technology in this field. Utility Model Content
[0006] This application aims to provide a brazing auxiliary device to solve at least one of the above-mentioned technical problems.
[0007] According to one aspect of this application, a brazing auxiliary device is provided for supporting at least two welding fixtures for fixing objects to be welded. The brazing auxiliary device includes a frame, a support and limiting member, a rotary table, a cooling assembly, and a protective gas supply assembly. The support and limiting member is disposed on the top of the frame. The rotary table is connected to the support and limiting member via bearings and supports at least two welding fixtures. The cooling assembly is disposed on the frame and includes a first water tank, a liquid suction device, and a liquid outlet pipe. The first water tank contains coolant and is disposed inside the frame. The liquid suction device is disposed inside the first water tank. The liquid outlet pipe is correspondingly disposed to the welding fixtures, with one end connected to the liquid suction device and the other end supplying coolant to the objects to be welded on the welding fixtures. The protective gas supply assembly is disposed on the rotary table and correspondingly disposed to the welding fixtures. One end of the protective gas supply assembly is connected to an external gas source, and the other end is connected to the objects to be welded to deliver protective gas to the objects to be welded.
[0008] According to some embodiments of this application, the cooling assembly further includes a second water tank. The second water tank has a through hole that matches the shape of the support limiting member, and the second water tank is fitted onto the support limiting member through the through hole. The second water tank is used to collect any remaining coolant on the rotating worktable. The second water tank is provided with a return pipe, the outlet of which extends into the first water tank to return any remaining coolant on the rotating worktable.
[0009] According to some embodiments of this application, the sidewall of the second water tank is circular, the rotating worktable is circular, and the diameter of the sidewall of the second water tank is smaller than the diameter of the rotating worktable.
[0010] According to some embodiments of this application, the protective gas supply assembly includes a slip ring, a first gas pipe assembly, and a second gas pipe assembly. The slip ring is fixed to the rotary table and coaxially arranged with the bearing. One end of the first gas pipe assembly is connected to an external gas source, and the other end is connected to the slip ring. One end of the second gas pipe assembly is connected to the slip ring, and the other end is correspondingly arranged with the welding fixture and connected to the workpiece to be welded.
[0011] According to some embodiments of this application, the bearing is located at the center of the rotary table, and the second air pipe assembly includes at least two air pipes, each air pipe extending outward from the center of the rotary table to connect to the corresponding workpiece to be welded.
[0012] According to some embodiments of this application, the liquid suction device is a water pump, and the liquid outlet pipe is a magnetic universal water outlet pipe.
[0013] According to some embodiments of this application, the brazing auxiliary device further includes a moving device. The moving device is disposed at the bottom of the frame.
[0014] According to some embodiments of this application, the bearing is provided with a first fixing hole. The support limiting member is provided with a second fixing hole. The bearing is fixed to the support limiting member through the first fixing hole and the second fixing hole.
[0015] According to some embodiments of this application, a connector is provided at the bottom of the second water tank, and the connector is provided with a third fixing hole. The frame is provided with a fourth fixing hole. The second water tank is fixed to the frame through the third fixing hole and the fourth fixing hole.
[0016] According to some embodiments of this application, the support limiting member is provided with weight reduction holes.
[0017] Beneficial effects
[0018] This application integrates the support and limiting components, rotating worktable, cooling components, and protective gas supply components into a frame structure, thus achieving the integration of support, cooling, and protective gas supply functions in the brazing fixing device. This significantly simplifies the operation steps for brazing workers and improves brazing efficiency. The rotating worktable uses bearings to connect the support and limiting components, thereby improving load-bearing stability and supporting continuous multi-station operation. Multiple objects to be welded can be simultaneously placed on the rotating worktable, reducing downtime for changing objects and further improving brazing efficiency. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 A schematic diagram of the brazing auxiliary device according to an embodiment of this application is shown;
[0021] Figure 2 Another structural schematic diagram of the brazing auxiliary device according to an embodiment of this application is shown;
[0022] Figure 3 This invention illustrates a schematic diagram of the structure of a welding fixture used to fix the workpiece to be welded, according to an embodiment of this application.
[0023] Figure 4 A schematic diagram of the structure of a second water tank according to an embodiment of this application is shown;
[0024] Figure 5 Another structural schematic diagram of the second water tank according to an embodiment of this application is output;
[0025] Figure 6 A schematic diagram of a protective gas supply component according to an embodiment of this application is shown;
[0026] Figure 7 This illustration shows another structural schematic diagram of a protective gas supply component according to an embodiment of this application.
[0027] Explanation of reference numerals in the attached figures:
[0028] 1. Brazing auxiliary device; 2. Welding fixture; 3. Object to be welded; 4. External air source; 11. Frame; 12. Support and limiting component; 13. Rotary worktable; 14. Cooling assembly; 15. Protective gas supply assembly; 16. Moving device; 131. Bearing; 141. First water tank; 142. Liquid suction device; 143. Liquid outlet pipe; 144. Second water tank; 1441. Through hole; 1442. Liquid return pipe; 151. Air slip ring; 152. First air pipe assembly; 153. Second air pipe assembly; 1311. First fixing hole; 121. Second fixing hole; 1443. Connector; 14431. Third fixing hole; 111. Fourth fixing hole; 122. Weight reduction hole. Detailed Implementation
[0029] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, they are provided so that this application will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar parts, and therefore repeated descriptions of them will be omitted.
[0030] The described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. Numerous specific details are provided in the following description to give a full understanding of embodiments of this disclosure. However, those skilled in the art will recognize that the technical solutions of this disclosure can be practiced without one or more of these specific details, or other methods, components, materials, devices, etc. In these cases, well-known structures, methods, devices, implementations, materials, or operations will not be shown or described in detail.
[0031] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the steps or units listed, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to such process, method, product, or apparatus.
[0032] The terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish different objects, not to describe a specific order.
[0033] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings of the embodiments. The described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0034] According to one aspect of this application, a brazing auxiliary device is provided for supporting at least two welding fixtures for fixing the workpiece to be welded. Figure 1 A schematic diagram of the brazing auxiliary device according to an embodiment of this application is shown. Figure 2 This paper shows another structural schematic diagram of the brazing auxiliary device according to an embodiment of the present application. Figure 3 A schematic diagram of the structure of the welding fixture for fixing the workpiece to be welded, according to an embodiment of this application, is shown. Exemplarily, the welding fixture 2 can be a metal fixing frame, and the workpiece 3 can be a copper tube in a semiconductor refrigeration device.
[0035] According to the example embodiment, such as Figure 1 , Figure 2 and Figure 3 As shown, the brazing auxiliary device 1 includes a frame 11, a support and limiting member 12, a rotary worktable 13, a cooling assembly 14, and a protective gas supply assembly 15.
[0036] For example, the frame 11 can be a cuboid structure made of metal rods. The support and limiting member 12 can be a cuboid metal piece used to provide support for the rotary table 13. The rotary table is a smooth metal table surface.
[0037] A support limiting member 12 is disposed on the top of the frame 11. A rotary worktable 13 is connected to the support limiting member 12 via a bearing 131, and the rotary worktable 13 supports at least two welding fixtures 2. A cooling assembly 14 is disposed on the frame 11, and the cooling assembly 14 includes a first water tank 141, a liquid suction device 142, and a liquid outlet pipe 143. The first water tank 141 contains coolant and is disposed inside the frame 11. The liquid suction device 142 is disposed inside the first water tank 141. The liquid outlet pipe 143 is disposed corresponding to the welding fixture 2, with one end connected to the liquid suction device 142 and the other end supplying coolant to the workpiece 3 to be welded on the welding fixture 2.
[0038] For example, when a welder uses the brazing aid device 1, the coolant immerses the washing liquid device. Exemplarily, the first water tank 141 is a cuboid with an open top. The first water tank 141 can be made of plastic or metal. The washing liquid device is a water pump. The coolant is water.
[0039] The protective gas supply component 15 is disposed on the rotary worktable 13 and is correspondingly disposed with the welding fixture 2. One end of the protective gas supply component 15 is connected to the external gas source 4, and the other end is connected to the workpiece 3 to be welded, so as to supply protective gas to the workpiece 3.
[0040] For example, the other end of the protective gas supply component 15 is fitted onto the gas inlet of the workpiece 3 to be welded. For example, the protective gas is nitrogen.
[0041] Through the above embodiments, this application integrates the support and limiting components, rotating worktable, cooling components, and protective gas supply components into a frame, achieving the integration of the brazing fixing device's support, cooling, and protective gas supply functions. This significantly simplifies the brazing operator's operation and improves brazing efficiency. The rotating worktable uses bearings to connect the support and limiting components, thereby improving load-bearing stability and supporting continuous multi-station operation. Multiple objects to be welded can be simultaneously placed on the rotating worktable, reducing downtime for changing objects and further improving brazing efficiency.
[0042] Figure 4 A schematic diagram of the structure of a second water tank according to an embodiment of this application is shown. Figure 5 Another structural schematic diagram of the second water tank according to an embodiment of this application is output.
[0043] According to the example embodiment, such as Figure 1 , Figure 4 and Figure 5 As shown, the cooling assembly 14 also includes a second water tank 144. The second water tank 144 has a through hole 1441 that matches the shape of the support limiting member 12. The second water tank 144 is fitted onto the support limiting member 12 through the through hole 1441. The second water tank 144 is used to collect the remaining coolant on the rotary table 13. The second water tank 144 is provided with a return pipe 1442. The outlet of the return pipe 1442 extends into the first water tank 141 to return the remaining coolant on the rotary table 13.
[0044] For example, the second water tank 144 can be a metal tank. The dimensions of the second water tank 144 are larger than the dimensions of the rotary table 13.
[0045] Through the above embodiments, this application reduces the consumption of coolant and thus the cost of brazing by setting up a second water tank to recover the coolant remaining on the workbench and reusing the remaining coolant.
[0046] According to the example embodiment, such as Figure 1 As shown, the sidewall of the second water tank 144 is circular, the rotating worktable 13 is circular, and the diameter of the sidewall of the second water tank 144 is smaller than the diameter of the rotating worktable 13.
[0047] Through the above embodiments, this application reduces the overall footprint of the brazing auxiliary device by limiting both the second water tank and the rotating worktable to be circular. The diameter difference design between the second water tank and the optional worktable avoids mutual interference between the rotating worktable and the second water tank.
[0048] Figure 6 A schematic diagram of a protective gas supply component according to an embodiment of this application is shown. Figure 7 This illustration shows another structural schematic diagram of a protective gas supply component according to an embodiment of this application.
[0049] According to the example embodiment, such as Figure 1 , Figure 6 and Figure 7 As shown, the protective gas supply assembly 15 includes a slip ring 151, a first gas pipe assembly 152, and a second gas pipe assembly 153. The slip ring 151 is fixed to the rotary table 13 and is coaxially arranged with the bearing 131. One end of the first gas pipe assembly 152 is connected to an external gas source 4, and the other end is connected to the slip ring 151. One end of the second gas pipe assembly 153 is connected to the slip ring 151, and the other end is correspondingly arranged with the welding fixture 2 and connected to the workpiece 3 to be welded.
[0050] For example, one end of the first tracheal assembly 152 is a single tracheal tube, and the other end is divided into at least two tracheal tubes, which are simultaneously connected to the air slip ring 151. The second tracheal assembly 153 consists of at least two tracheal tubes corresponding to the first tracheal assembly 152.
[0051] Through the above embodiments, this application achieves the transition connection between the first air pipe assembly and the second air pipe assembly by setting an air slip ring. The first air pipe assembly achieves a static connection through the air slip ring, and does not follow the bearing rotation during the rotation of the rotary table, thereby avoiding the first air pipe assembly from getting tangled together due to rotation, and thus improving the stability of the brazing process.
[0052] According to the example embodiment, such as Figure 6 and Figure 7 As shown, the bearing 131 is located at the center of the rotary table 13, and the second air pipe assembly 153 includes at least two air pipes, each air pipe extending outward from the center of the rotary table 13 to connect to the corresponding workpiece 3 to be welded.
[0053] Through the above embodiments, this application achieves the simultaneous provision of protective gas for multiple objects to be welded by setting the bearing at the center of the rotary table and connecting each gas pipe of the second gas pipe assembly to the corresponding object to be welded, thereby improving the utilization rate of the protective gas.
[0054] According to the example embodiment, the liquid suction device 142 is a water pump, and the liquid outlet pipe 143 is a magnetic universal water outlet pipe.
[0055] For example, the magnetic universal water outlet pipe can be attached to the side wall of the second water tank 144.
[0056] Through the above embodiments, the liquid outlet pipe of this application is a magnetic universal water outlet pipe, which is easy to disassemble and maintain.
[0057] According to the example embodiment, such as Figure 1 As shown, the brazing auxiliary device 1 also includes a moving device 16. The moving device 16 is located at the bottom of the frame 11.
[0058] For example, the mobile device 16 is a swivel wheel.
[0059] Through the above embodiments, this application reduces the difficulty of moving the brazing auxiliary device by setting a moving device at the bottom of the frame.
[0060] According to the example embodiment, such as Figure 2 and Figure 6 As shown, the bearing 131 has a first fixing hole 1311. The support and limiting member 12 has a second fixing hole 121. The bearing 131 is fixed to the support and limiting member 12 through the first fixing hole 1311 and the second fixing hole 121.
[0061] For example, the first fixing hole 1311 and the second fixing hole 121 can be fixed by screws and nuts.
[0062] Through the above embodiments, this application achieves a detachable connection between the bearing and the support limiting member by using screws and nuts, and through the first fixing hole and the second fixing hole.
[0063] According to the example embodiment, such as Figure 1 and Figure 4 As shown, a connector 1443 is provided at the bottom of the second water tank 144, and the connector 1443 is provided with a third fixing hole 14431. The frame 11 is provided with a fourth fixing hole 111. The second water tank 144 is fixed to the frame 11 through the third fixing hole 14431 and the fourth fixing hole 111.
[0064] For example, the third fixing hole 14431 and the fourth fixing hole 111 can be fixed by screws and nuts.
[0065] Through the above embodiments, this application achieves a detachable connection between the second water tank and the frame by using screws and nuts, and through the third and fourth fixing holes.
[0066] According to the example embodiment, such as Figure 2 As shown, the support limiting member 12 is provided with a weight reduction hole 122.
[0067] Through the above embodiments, this application reduces the amount of material consumed in producing the support and limiting component by providing weight-reducing holes in the support and limiting component, thereby reducing the production cost of the brazing auxiliary device.
[0068] Finally, it should be noted that the above description is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions of the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A brazing aid for holding at least two welding fixtures for fixing a work to be welded, characterized by, The brazing auxiliary device includes: Frame; A support limiting component is provided at the top of the frame; A rotary worktable is connected to the support limiting member via a bearing, and the rotary worktable supports the at least two welding fixtures. A cooling assembly is disposed on the frame, the cooling assembly comprising: The first water tank contains coolant and is located inside the frame. A liquid suction device is installed inside the first water tank; A liquid outlet pipe is provided corresponding to the welding fixture. One end of the liquid outlet pipe is connected to the liquid suction device, and the other end provides the coolant to the workpiece to be welded on the welding fixture. A protective gas supply component is disposed on the rotary worktable and corresponding to the welding fixture. One end of the protective gas supply component is connected to an external gas source, and the other end is connected to the workpiece to be welded, so as to supply protective gas to the workpiece to be welded.
2. The brazing aid of claim 1, wherein, The cooling assembly also includes: The second water tank has a through hole that matches the shape of the support limiting member. The second water tank is sleeved on the support limiting member through the through hole. The second water tank is used to receive the remaining coolant on the rotating worktable. The second water tank is equipped with a return pipe, the outlet of which extends into the first water tank to return the remaining coolant on the rotating worktable.
3. The brazing aid of claim 2, wherein, The sidewall of the second water tank is circular, the rotating worktable is circular, and the diameter of the sidewall of the second water tank is smaller than the diameter of the rotating worktable.
4. The brazing aid of any one of claims 1-3, wherein, The protective gas supply component includes: An air slip ring is fixed to the rotary worktable and is coaxially arranged with the bearing; The first air tube assembly has one end connected to the external air source and the other end connected to the air slip ring; The second air tube assembly is connected at one end to the air slip ring and at the other end to the welding fixture, and is connected to the object to be welded.
5. The brazing aid of claim 4, wherein, The bearing is located at the center of the rotary table, and the second air pipe assembly includes: At least two air pipes, each extending outward from the center of the rotary table, to connect to the corresponding workpiece to be welded.
6. The brazing aid of claim 1, wherein, The liquid suction device is a water pump, and the liquid outlet pipe is a magnetic universal water outlet pipe.
7. The brazing aid of any one of claims 1-3, wherein, Also includes: The mobile device is located at the bottom of the frame.
8. The brazing auxiliary device according to claim 1, characterized in that, The bearing is provided with a first fixing hole; The support limiting member is provided with a second fixing hole; The bearing is fixed to the support limiting member through the first fixing hole and the second fixing hole.
9. The brazing auxiliary device according to claim 2, characterized in that, The bottom of the second water tank is provided with a connector, and the connector is provided with a third fixing hole; The frame is provided with a fourth fixing hole; The second water tank is fixed to the frame through the third fixing hole and the fourth fixing hole.
10. The brazing aid of claim 1, wherein, The support limiting component is provided with weight reduction holes.