A fully automatic integrated machine for focal length pressing, welding, and marking.

Abstract

This utility model discloses a fully automatic integrated machine for focal length pressing, welding, and marking, relating to the technical field of integrated welding and marking machines. It includes: a machine frame; two sets of feeding and pressing mechanisms, each located on the top edge of the machine frame for pressing before welding; and a focal length testing module fixedly connected to the top edge of the machine frame. This fully automatic integrated machine for focal length pressing, welding, and marking achieves automatic feeding, automatic focal length testing, automatic pressing, automatic welding, and automatic marking through optimized and integrated design. Only one operator is needed to load and unload raw materials to complete automated production, saving manpower. The integrated machine also reduces the total cost by 30% compared to individual equipment. Due to its high degree of automation, it can work 24 hours a day, with a production efficiency 100% higher than that of individual equipment.

Description

Technical Field

[0001] This utility model relates to the technical field of integrated welding and marking machines, specifically a fully automatic focal length pressing integrated welding and marking machine. Background Technology

[0002] The laser welding and marking integrated machine is a multi-process integrated equipment that integrates laser welding, cutting and marking functions. It achieves high-efficiency and high-precision processing through a single platform and is widely used in the fields of automobile manufacturing, aerospace, electronics manufacturing, and medical equipment. As a core equipment in the field of laser processing, it integrates three major functions: laser welding, cutting and marking. Its core advantage lies in achieving multi-process collaborative processing through a single device, which significantly improves production efficiency and reduces process costs.

[0003] However, the focal length testing equipment, pressing equipment, welding equipment, and marking equipment currently on the market all operate independently. Each type of equipment requires a single person to operate, which is time-consuming and labor-intensive. Moreover, the data detected by the focal length testing equipment must correspond one-to-one with the product. If the data is incorrect, it will affect the pressing accuracy and defeat the purpose of focal length testing. Utility Model Content

[0004] This utility model provides a fully automatic focal length pressing, welding, and marking integrated machine. By optimizing and organically combining the individual devices, it realizes an integrated design of automatic feeding, automatic focal length testing, automatic pressing, automatic welding, and automatic marking. Only one operator is needed to load and unload raw materials to complete the automated production of products, which greatly saves manpower. Moreover, the cost of the integrated equipment is reduced by 30% compared with the total cost of the independent equipment. Due to the high degree of automation, the integrated machine can work 24 hours a day, and its production efficiency is 100% higher than that of the independent equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic focal length pressing, welding, and marking integrated machine, comprising:

[0006] Machine frame;

[0007] The feeding and pressing mechanism is provided in two sets. Both sets of the feeding and pressing mechanism are located at the top edge of the machine frame and are used for pressing before welding.

[0008] A focal length testing module is fixedly connected to one side of the top of the machine frame and is connected to the feeding and pressing mechanism.

[0009] A marking mechanism is mounted on a machine frame. The marking mechanism includes a laser marking machine and a marking module. The laser marking machine is fixedly connected to one side edge of the top of the machine frame, and the marking module is fixedly connected to the center of one side edge of the top of the machine frame.

[0010] A welding mechanism, mounted on a machine frame, includes a feeding component and welding modules. The welding modules are fixedly connected to the top edge of the machine frame. The feeding component is mounted on the machine frame.

[0011] A recycling mechanism, mounted on a machine frame, is used for recycling after welding markings. The recycling mechanism includes a recycling and picking module and a recycling module. The recycling and picking module is fixedly connected to the top side of the machine frame near the edge, and the recycling module is fixedly connected to the top side of the machine frame near the edge, with the recycling module located at the bottom of the recycling and picking module.

[0012] Furthermore, each of the aforementioned feeding and pressing mechanisms includes:

[0013] The feeding unit, located on the machine frame, is used for feeding chips and casings; and

[0014] The press-fit component, located on the machine frame, is used for press-fitting between the chip and the housing.

[0015] Furthermore, the feeding component includes a feeding vibratory plate, a shell-retrieving module, and a TO-retrieving module. The feeding vibratory plate is fixedly connected to the top edge of the machine frame near the center. The shell-retrieving module is fixedly connected to the top side of the machine frame, and the TO-retrieving module is fixedly connected to the top side of the machine frame near the edge.

[0016] Furthermore, the pressing component includes a TO tube seat feeding module and a work station turntable. The work station turntable is rotatably connected to the top side of the machine frame, and the TO tube seat feeding module is fixedly connected to the top side of the machine frame near the edge.

[0017] Furthermore, the feeding component includes a welding feeding module and a welding rotation module. The welding feeding module is fixedly connected to the top side of the machine frame near the edge, and the welding rotation module is fixedly connected to the top side of the machine frame near the edge.

[0018] Furthermore, a pressing and unloading module is fixedly connected to the top center of the machine frame.

[0019] This utility model provides a fully automatic integrated machine for focal length pressing, welding, and marking. It has the following beneficial effects:

[0020] (1) This fully automatic focal length pressing, welding and marking integrated machine is an integrated design that combines the optimization of each individual equipment. It realizes automatic feeding, automatic focal length testing, automatic pressing, automatic welding and marking. Only one operator is needed to load and unload raw materials to complete the automated production of products, which greatly saves manpower. The cost of the integrated equipment is also reduced by 30% compared with the total cost of the independent equipment. Due to the high degree of automation of the integrated machine, it can work 24 hours a day and its production efficiency is 100% higher than that of the independent equipment. Attached Figure Description

[0021] Figure 1 This is a first-view perspective perspective view of the present invention;

[0022] Figure 2 This is a second-view perspective perspective view of the present invention;

[0023] Figure 3 This is a third-view perspective view of the present invention;

[0024] Figure 4 This is a top view of the present invention.

[0025] In the diagram: 1. Machine frame; 2. Shell removal module; 3. TO tube seat feeding module; 4. Workstation turntable; 5. TO material removal module; 6. Focal length testing module; 7. Pressing material removal module; 8. Welding feeding module; 9. Laser marking machine; 10. Welding rotary module; 11. Marking module; 12. Recycling material removal module; 13. Recycling module; 14. Welding module; 15. Feeding vibratory feeder. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0027] Please see Figure 1-4 This utility model provides a technical solution: a fully automatic focal length pressing, welding, and marking integrated machine, comprising:

[0028] Machine frame 1;

[0029] The feeding and pressing mechanism is provided in two sets. Both sets of feeding and pressing mechanisms are located at the top edge of the machine frame 1 for pressing before welding.

[0030] Focal length testing module 6 is fixedly connected to the top side of the machine frame 1, and is connected to the feeding and pressing mechanism.

[0031] The marking mechanism is mounted on the machine frame 1. The marking mechanism includes a laser marking machine 9 and a marking module 11. The laser marking machine 9 is fixedly connected to the top edge of the machine frame 1, and the marking module 11 is fixedly connected to the center of the top edge of the machine frame 1.

[0032] A welding mechanism is mounted on the machine frame 1. The welding mechanism includes a feeding component and a welding module 14. The welding module 14 is fixedly connected to one edge of the top of the machine frame 1. The feeding component is mounted on the machine frame 1.

[0033] The recycling mechanism is located on the machine frame 1 and is used for recycling after welding the markings. The recycling mechanism includes a recycling module 12 and a recycling module 13. The recycling module 12 is fixedly connected to the top side of the machine frame 1 near the edge, and the recycling module 13 is fixedly connected to the top side of the machine frame 1 near the edge, and the recycling module 13 is located at the bottom of the recycling module 12.

[0034] In this implementation scheme: the focal length testing module 6 includes a zero-return sensor, a light-finding lens, a lens clamp, a module support, a grating ruler, and a grating ruler clamp. The focal length testing module 6 is used to measure the focal length of the chip according to the focus-finding algorithm. The marking module 11 includes a direction rotation motor, a marking module Z-axis, a rotation motor zero-return sensor, a module base, a marking positioning component, and a left and right moving cylinder. The through-welding module 14 includes a laser welding gun, a through-welding rotation motor, a welding gun adjustment platform, a dust back suction connector, and a through-welding welding station clamp. The recycling module 12 and the recycling module 13 are used together. Their internal components include a recycling Z-axis, a recycling X-axis, a recycling material box, a material box tray, and a stepper motor.

[0035] Specifically, each feeding and pressing mechanism includes:

[0036] A feeding component, mounted on the machine frame 1, is used for feeding chips and casings; and

[0037] The pressing component, located on the machine frame 1, is used for pressing between the chip and the housing.

[0038] In this embodiment, the feeding component and the pressing component work together to complete the docking between the chip and the housing.

[0039] Specifically, the feeding components include a feeding vibratory plate 15, a shell-retrieving module 2, and a TO-retrieving module 5. The feeding vibratory plate 15 is fixedly connected to the top edge of the machine frame 1 near the center. The shell-retrieving module 2 is fixedly connected to the top side of the machine frame 1. The TO-retrieving module 5 is fixedly connected to the top side of the machine frame 1 near the edge.

[0040] In this embodiment, the TO material handling module 5 includes a material handling nozzle, bearings, a hollow rotary motor, a tube pin anti-bending sensor, a coupling, a material handling Z-axis motor, a nozzle anti-rotation clamp, a finger cylinder, an angle flange, a TO tube core splitting mechanism, a zero-position sensor, and a zero-position baffle.

[0041] Specifically, the pressing components include a TO tube seat feeding module 3 and a work station turntable 4. The work station turntable 4 is rotatably connected to the top side of the machine frame 1, and the TO tube seat feeding module 3 is fixedly connected to the top side of the machine frame 1 near the edge.

[0042] In this embodiment: the TO tube seat feeding module 3 includes a material box placement base plate, a material box, a front limit block of the material box, left and right limit blocks of the material box, a mounting base plate, a lead screw module and a stepper motor. The work station turntable 4 includes a turntable, a TO pin dispersion mechanism, a spring end cap, a servo motor, a fiber optic clamp, a fiber optic support, a hollow turntable, an intermediate flange, a fiber optic sensor, an ejection mechanism module, a finger cylinder and a gripper. Furthermore, the work station turntable 4 is equipped with a pressing structure, which includes a feeding turntable, a housing base, a stepper motor, a zero-return sensor, a fiber optic sensor, a fiber optic sensor support and a fiber optic sensor clamp, a pressure sensor, a pressing motor, a pressing shaft zero-return baffle, a pressure head, a base, a screw lift, a pressing shaft zero-return sensor, a grating ruler, a mounting base plate, a linear guide rail and a limit plate. The work station turntable 4 rotates 90 degrees each time.

[0043] Specifically, the feeding components include a welding feeding module 8 and a welding rotation module 10. The welding feeding module 8 is fixedly connected to the top side of the machine frame 1 near the edge, and the welding rotation module 10 is fixedly connected to the top side of the machine frame 1 near the edge.

[0044] In this embodiment, the welding feeding module 8 and the welding rotation module 10 are used together to facilitate the use of the welding module 14 and ensure the welding effect.

[0045] Specifically, a pressing and unloading module 7 is fixedly connected to the top center of the machine frame 1.

[0046] In this embodiment: After pressing, the material picking module 7 picks up the semi-finished product pressed on the work station turntable 4 and places it on the welding fixture of the welding rotating module 10.

[0047] In use, the TO picking module 5 in the two sets of feeding and pressing mechanisms picks up the chip from the tray, then corrects its orientation under the recognition of its internal camera. After the orientation is corrected, the chip pins are separated and inserted into the work station turntable 4. The shell is poured into the feeding vibratory feeder 15, which sorts and outputs the shells. The shell picking module 2 places the output shells into the feeding position as needed. The work station turntable 4 rotates 90 degrees, and at the same time moves the chip and shell to the pressing position. The focal length of the chip is measured according to the focusing algorithm. After measuring the focal length, the chip is directly pressed into the housing. After pressing, the workstation turntable 4 rotates 90 degrees to the intermediate position. After pressing, the material picking module 7 picks up the pressed semi-finished product and places it on the welding fixture of the welding rotating module 10 to start welding. The laser marking machine 9 and the marking module 11 cooperate to pick up the welded semi-finished product and place it on the marking fixture to start marking. After marking is completed, the recycling module 12 and the recycling module 13 cooperate to pick up the marked finished product and place it in the receiving box. At this point, the entire operation process is completed.

[0048] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0049] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A full-automatic focal length press-fitting, welding and marking integrated machine, characterized in that, include: Machine frame (1); The feeding and pressing mechanism is provided in two sets. Both sets of the feeding and pressing mechanism are located at the top edge of the machine frame (1) for pressing before welding. Focal length test module (6), the focal length test module (6) is fixedly connected to the top side of the machine frame (1), and the focal length test module (6) is connected to the feeding and pressing mechanism; The marking mechanism is located on the machine frame (1). The marking mechanism includes a laser marking machine (9) and a marking module (11). The laser marking machine (9) is fixedly connected to the top edge of the machine frame (1), and the marking module (11) is fixedly connected to the center of the top edge of the machine frame (1). The welding mechanism is located on the machine frame (1). The welding mechanism includes a feeding component and a welding module (14). The welding module (14) is fixedly connected to the top edge of the machine frame (1). The feeding component is located on the machine frame (1). as well as The recycling mechanism is located on the machine frame (1) and is used for recycling after welding and marking. The recycling mechanism includes a recycling module (12) and a recycling module (13). The recycling module (12) is fixedly connected to the top side of the machine frame (1) near the edge. The recycling module (13) is fixedly connected to the top side of the machine frame (1) near the edge, and the recycling module (13) is located at the bottom of the recycling module (12).

2. The full-automatic focal length press-fitting, welding and marking integrated machine according to claim 1, characterized in that, Each of the aforementioned feeding and pressing mechanisms includes: A feeding component, mounted on the machine frame (1), is used for feeding chips and casings; and The pressing component is located on the machine frame (1) and is used for pressing between the chip and the housing.

3. The full-automatic focal length press-fitting, welding and marking integrated machine according to claim 2, characterized in that, The feeding component includes a feeding vibratory plate (15), a shell taking module (2), and a TO taking module (5). The feeding vibratory plate (15) is fixedly connected to the top edge of the machine frame (1) near the center. The shell taking module (2) is fixedly connected to the top side of the machine frame (1). The TO taking module (5) is fixedly connected to the top side of the machine frame (1) near the edge.

4. The full-automatic focal length press-fitting, welding and marking integrated machine according to claim 3, characterized in that, The pressing component includes a TO tube seat feeding module (3) and a work station turntable (4). The work station turntable (4) is rotatably connected to the top side of the machine frame (1), and the TO tube seat feeding module (3) is fixedly connected to the top side of the machine frame (1) near the edge.

5. The full-automatic focal length press-fitting, welding and marking integrated machine according to claim 4, characterized in that, The feeding component includes a welding feeding module (8) and a welding rotating module (10). The welding feeding module (8) is fixedly connected to the top side of the machine frame (1) near the edge, and the welding rotating module (10) is fixedly connected to the top side of the machine frame (1) near the edge.

6. The full-automatic focal length press-fitting, welding and marking integrated machine according to claim 5, characterized in that, The press-up and unloading module (7) is fixedly connected to the top center of the machine frame (1).

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