A batch board splitting device for manufacturing motor control boards

Abstract

This utility model discloses a batch separation device for manufacturing motor control boards, relating to the field of control board technology. It includes a chassis with a support plate fixed on it; a drive motor fixed to the support plate; a bidirectional screw fixed to the drive motor via a coupling; feed plates slidably connected to the bidirectional screws; the feed plates slide on the support plate; a limit plate is fixed to the support plate; the distal end of the bidirectional screw is fixed to the limit plate; and a cutting component. This utility model, through its designed linkage structure between the drive motor and the bidirectional screw, ensures that during equipment operation, when the drive motor is energized, the bidirectional screw is subjected to the output torque of the motor, thereby driving the threaded feed plates. Unlike traditional separation devices, this ensures that during the feeding process, both narrow and wide motor control boards can be stably supported and transported by a precisely matched feed plate spacing, greatly improving the versatility and practicality of the separation device.

Description

Technical Field

[0001] This utility model relates to the field of control board technology, specifically to a batch board splitting device for manufacturing motor control boards. Background Technology

[0002] In the manufacturing process of motor control boards, the production of control boards typically involves simultaneously fabricating multiple small motor control boards on a larger substrate. These small control boards are arranged closely together to form a single integrated board structure. In subsequent production stages, these integrated boards need to be separated into individual motor control boards for further assembly, testing, and use.

[0003] Traditional board splitting devices use punching or mechanical cutting methods to quickly divide batches of motor control boards. When the board thickness is uniform and the shape is regular, the board splitting task can be completed efficiently. However, existing board splitting mechanical cutting equipment has obvious drawbacks. It cannot flexibly adjust the width. In actual production, different specifications of motor control boards have different requirements for the width adaptability of the board splitting equipment, which greatly limits its application scenarios. It requires frequent equipment or mold changes, which consumes a lot of time and labor costs and reduces production efficiency. Utility Model Content

[0004] This utility model addresses the shortcomings of existing technologies by providing a batch slitting device for manufacturing motor control boards. Through the cooperation of drive motors and cutting components, it solves the problems of existing slitting devices, such as the inability to flexibly adjust the width and the reduced production efficiency due to frequent equipment or mold changes.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A batch separation device for manufacturing motor control boards includes a chassis with a support plate fixed on it; a drive motor fixed on the support plate, a bidirectional screw fixed to the drive motor via a coupling, feeding plates threaded onto the bidirectional screws, the feeding plates sliding on the support plate, a limit plate fixed on the support plate, the distal end of the bidirectional screw fixed to the limit plate, the spacing between the two feeding plates being adjustable via the bidirectional screw; and a cutting component mounted on the support plate for cutting the motor control board.

[0007] Preferably, the cutting component includes a cutting table, which is fixed on a support plate, and a laser emitter is installed inside the cutting table, as well as a conveyor belt.

[0008] Preferably, a conveyor belt is fixed on both feed plates, and a width sensor is installed on each of the two feed plates. The width sensor includes an output end and a receiving end, which is beneficial for the smooth conveying of the motor control board and facilitates the adjustment of cutting parameters according to the plate width.

[0009] Preferably, a support frame is fixed on the carrier plate, and a roller is installed on the support frame through a bearing, which helps to build a stable discharge support structure and facilitates the smooth output of the cut circuit boards.

[0010] Preferably, the roller is equipped with a discharge belt made of rubber, which helps to avoid scratching the circuit board during discharge and facilitates safe and efficient transportation of the cut motor control board.

[0011] Preferably, the chassis is equipped with a start switch and a display screen, which facilitates convenient operation of starting and stopping the equipment and allows for real-time monitoring of the equipment's operating status and parameters.

[0012] Preferably, the laser emitter and the width sensor are wirelessly connected using Bluetooth technology, which simplifies equipment wiring and allows for flexible adjustment of the sensor and emitter positions.

[0013] Preferably, the feed plate is an L-shaped plate made of aluminum alloy, which helps to provide a stable and lightweight feed support and is easy to adapt to the feeding needs of circuit boards of different sizes.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. This utility model, through the designed linkage structure of the drive motor and the bidirectional screw, ensures that when the drive motor is powered on during equipment operation, the bidirectional screw is subjected to the output torque of the motor, thereby driving the feed plate connected to it by threads. Unlike traditional plate separating devices, this ensures that during the feeding process, whether the motor control board is narrow or wide, it can be stably supported and transported by the precisely matched feed plate spacing, truly achieving efficient feeding of motor control boards of different specifications, and greatly improving the versatility and practicality of the plate separating device.

[0016] 2. This utility model utilizes a laser emitter design. During equipment operation, a width sensor mounted on the feed plate works in conjunction with its output and receiver to monitor the width information of the motor control board before it enters the cutting area in real time. This information is then synchronously transmitted to the laser emitter. When the motor control board enters the cutting area at a constant speed with the conveyor belt, the laser emitter precisely adjusts the emitted laser energy and cutting path based on the received width data. This ensures that cutting parameters are adjusted during the cutting process, truly achieving high-precision cutting of various motor control boards and greatly improving the cutting effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of this utility model from another angle;

[0020] Figure 3 This is a front view of the overall structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the internal structure of the cutting component of this utility model;

[0022] Figure 5 This is a partial structural side view of the present utility model.

[0023] Drawing number descriptions: 1. Chassis; 2. Bearing plate; 3. Drive motor; 4. Bidirectional screw; 5. Feed plate; 6. Limiting plate; 7. Cutting component; 8. Cutting table; 9. Laser emitter; 10. Conveyor belt; 11. Conveyor belt; 12. Width sensor; 13. Output end; 14. Receiver end; 15. Support frame; 16. Roller; 17. Discharge belt; 18. Start switch; 19. Display screen. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] Example:

[0026] Please see Figure 1 - Figure 5 A batch separation device for manufacturing motor control boards includes a housing 1, on which a support plate 2 is fixed; a drive motor 3 is fixed on the support plate 2, and a bidirectional screw 4 is fixed to the drive motor 3 via a coupling. Feed plates 5 are threadedly connected to the bidirectional screw 4, and the feed plates 5 slide on the support plate 2. A limit plate 6 is fixed on the support plate 2, and the distal end of the bidirectional screw 4 is fixed to the limit plate 6. The distance between the two feed plates 5 can be adjusted by the bidirectional screw 4; and a cutting component 7 is installed on the support plate 2 to cut the motor control board.

[0027] The following describes some embodiments of this application in detail with reference to the accompanying drawings:

[0028] Please see Figure 1 , Figure 2 and Figure 5 Through the designed linkage structure of drive motor 3 and bidirectional screw 4, when the drive motor 3 is powered on during equipment operation, the bidirectional screw 4 is subjected to the output torque of the motor, which in turn drives the feed plate 5 threadedly connected to it. Unlike traditional plate separating devices, this ensures that during the feeding process, whether the motor control board is narrow or wide, it can be stably supported and transported by the precisely matched feed plate 5 spacing. This truly achieves efficient feeding of motor control boards of different specifications, greatly improving the versatility and practicality of the plate separating device.

[0029] The cutting component 7 includes a cutting table 8, which is fixed on the support plate 2. A laser emitter 9 is installed inside the cutting table 8, and a conveyor belt 10 is installed inside the cutting table 8.

[0030] In addition, conveyor belts 11 are fixed on both feed plates 5, and width sensors 12 are installed on both feed plates 5 respectively. The width sensor 12 includes an output end 13 and a receiving end 14, which is conducive to the smooth conveying of the motor control board and facilitates the adjustment of cutting parameters according to the plate width.

[0031] Meanwhile, a support frame 15 is fixed on the bearing plate 2, and a roller 16 is installed on the support frame 15 through a bearing, which helps to build a stable material output support structure and facilitates the smooth output of the cut circuit board.

[0032] In this technical solution, such as Figure 1 - Figure 5 As shown, a discharge belt 17 is installed on the roller 16. The discharge belt 17 is made of rubber, which helps to avoid scratching the circuit board during discharge and facilitates safe and efficient transportation of the cut motor control board. A start switch 18 is installed on the machine box 1, and a display screen 19 is fixed on the machine box 1, which facilitates convenient operation of the equipment to start and stop, and facilitates real-time monitoring of the equipment's operating status and parameters.

[0033] The laser emitter 9 and the width sensor 12 are wirelessly connected using Bluetooth technology, which simplifies the wiring of the equipment and allows for flexible adjustment of the sensor and emitter positions.

[0034] In addition, the feed plate 5 is an L-shaped plate, and the feed plate 5 is made of aluminum alloy, which helps to provide a stable and lightweight feed support, making it easy to adapt to the feeding needs of circuit boards of different sizes.

[0035] The working principle of cutting component 7 is explained below:

[0036] First, place the motor control board to be separated onto the conveyor belt 11 of the feed plate 5. Start the drive motor 3, which drives the bidirectional screw 4 to rotate via the coupling. Since the bidirectional screw 4 and the feed plate 5 are slidably connected by threads, and the far end of the bidirectional screw 4 is fixed on the limiting plate 6, the two feed plates 5 will move synchronously and in opposite directions along the screw axis according to the rotation of the bidirectional screw 4, thereby adjusting the distance between the two feed plates 5 to accommodate motor control boards of different widths. At the same time, the width sensor 12 on the feed plate 5 starts working, and the output terminal 13 emits a signal. If the motor control board partially blocks the signal, the receiving terminal 14 receives the changed signal, performs internal calculations, and transmits the width data of the motor control board to the control system.

[0037] Next, the conveyor belt 11 operates, smoothly transporting the motor control board onto the conveyor belt 10 of the cutting table 8. Based on the width information of the motor control board fed back by the width sensor 12, and in conjunction with the preset cutting program, the control system controls the laser emitter 9 inside the cutting table 8 to operate. The laser emitter 9 emits a laser beam, precisely cutting the motor control board. The cutting table 8 is fixed on the support plate 2, ensuring a stable cutting process.

[0038] Finally, after cutting, the cut motor control board is conveyed from the cutting table 8 to the discharge belt 17 of the roller 16 via the conveyor belt 10. The discharge belt 17 is made of rubber to prevent scratching the cut motor control board. The roller 16 rotates flexibly on the support frame 15 via bearings, driving the discharge belt 17 to transport the motor control board to the designated collection position. Throughout the process, the operator can view the equipment's working status, motor control board width data, and laser cutting parameters in real time on the display screen 19, and make necessary adjustments and monitoring. In addition, the laser emitter 9 and the width sensor 12 are wirelessly connected via Bluetooth, which facilitates flexible placement and stable data transmission, freeing them from cable constraints and enhancing the equipment's adaptability and stability. It should be noted that the drive motor 3, laser emitter 9, width sensor 12, and roller 16 are all equipped with power supplies, which are mature technologies in the field and have been fully disclosed, therefore, they will not be repeated in this specification.

[0039] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are merely examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been shown and explained in the embodiments. Without departing from the principles, the implementation of the present invention may have any modifications or variations.

Claims

1. A batch board splitting device for manufacturing motor control boards, comprising a chassis (1) and a support plate (2) fixed on the chassis (1); characterized in that Also includes: A drive motor (3) is fixed on the support plate (2). The drive motor (3) is fixed with a bidirectional screw (4) via a coupling. Feed plates (5) are threaded onto the bidirectional screw (4). The feed plates (5) slide on the support plate (2). A limit plate (6) is fixed on the support plate (2). The far end of the bidirectional screw (4) is fixed on the limit plate (6). The distance between the two feed plates (5) can be adjusted by means of the bidirectional screw (4). The cutting component (7) installed on the support plate (2) cuts the motor control board.

2. A batch board separating device for manufacturing a motor control board according to claim 1, characterized in that: The cutting component (7) includes a cutting table (8), which is fixed on the support plate (2). A laser emitter (9) is installed inside the cutting table (8), and a conveyor belt (10) is installed inside the cutting table (8).

3. A batch board separating device for manufacturing motor control boards according to claim 2, characterized in that: A conveyor belt (11) is fixed on each of the two feed plates (5), and a width sensor (12) is installed on each of the two feed plates (5). The width sensor (12) includes an output end (13) and a receiving end (14).

4. A batch board separating device for manufacturing a motor control board according to claim 2, wherein: A support frame (15) is fixed on the bearing plate (2), and a roller (16) is installed on the support frame (15) via a bearing.

5. A batch board splitting device for manufacturing a motor control board according to claim 4, characterized in that: The roller (16) is equipped with a discharge belt (17), which is made of rubber.

6. A batch board separating device for manufacturing motor control boards according to claim 1, characterized in that: A start switch (18) is installed on the chassis (1), and a display screen (19) is fixed on the chassis (1).

7. A batch board separating device for manufacturing motor control boards according to claim 3, characterized in that: The laser emitter (9) and the width sensor (12) are wirelessly connected via Bluetooth technology.

8. A batch board separating device for manufacturing motor control boards according to claim 3, characterized in that: The feed plate (5) is an L-shaped plate and is made of aluminum alloy.

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