SAE flange forging steel segment blank stable dividing device

Abstract

This utility model discloses a stable segmentation device for SAE flange forged steel segment billets, belonging to the technical field of segmentation devices. It includes a frame with a placement groove at the top and a sliding groove communicating with the placement groove on one side. A feeding groove is formed at the bottom of the sliding groove, and a through groove is formed on one side of the inner wall of the sliding groove. A movable frame is slidably mounted within the sliding groove. Two moving strips are fixedly connected to one side of the movable frame, located on opposite sides of the through groove. Both sides of the frame are equipped with driving mechanisms to move the movable frame. A turntable is rotatably connected to one side of the movable frame, and a motor driving the turntable is mounted on the other side of the movable frame. This utility model achieves high-precision, high-efficiency automated segmentation of SAE flange forged steel segment billets through the coordinated clamping of the turntable and movable plate, multi-angle rotary cutting driven by the motor, and automatic feeding.

Description

Technical Field

[0001] This utility model relates to the field of dividing device technology, and in particular to a stable dividing device for SAE flange forged steel section billets. Background Technology

[0002] SAE flange forged steel billets are essential basic components in the industrial field, widely used in machinery manufacturing, automotive industry, heavy equipment, and pipeline connections. These billets are typically made from high-quality alloy steel through a forging process, possessing high strength, high toughness, and good mechanical properties, capable of meeting the needs of use under complex working conditions.

[0003] Traditional billet cutting methods often rely on manual operation or simple mechanical cutting, which suffer from low positioning accuracy, high labor intensity, and insufficient production efficiency. With the development of intelligent manufacturing technology, higher demands are placed on the automation, accuracy, and stability of billet cutting, making the development of specialized cutting devices of significant engineering application value. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a stable segmentation device for SAE flange forging steel sections.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A stable dividing device for SAE flange forged steel section billets includes a frame. A placement groove is formed at the top of the frame. A sliding groove communicating with the placement groove is formed on one side of the frame. A feeding groove is formed at the bottom of the sliding groove. A through groove is formed on one side of the inner wall of the sliding groove. A movable frame is slidably arranged within the sliding groove. Two moving strips are fixedly connected to one side of the movable frame, with the two moving strips located on opposite sides of the through groove. A driving mechanism for moving the movable frame is provided on both sides of the frame. A turntable is rotatably connected to one side of the movable frame, and a motor for driving the turntable is installed on the other side of the movable frame. A pushing mechanism is provided on one side of the frame. A support frame is fixedly connected to the top side of the frame, and a cutting mechanism is provided on the support frame.

[0007] As a further improvement of this utility model, the driving mechanism includes a pneumatic rod fixedly connected to one side of the frame, a connecting block fixedly connected to the telescopic end of the pneumatic rod, and the other end of the connecting block extending into the through groove and fixedly connected to the moving strip.

[0008] As a further improvement of this utility model, the pushing mechanism includes a base disposed on one side of the frame, an electric push rod mounted on the top of the base, and the telescopic end of the electric push rod passing through the side wall of the frame and rotatably connected to a movable disk.

[0009] As a further improvement of this utility model, the cutting mechanism includes a hydraulic cylinder fixedly connected to the top of the support frame. The telescopic end of the hydraulic cylinder passes through the support frame and is fixedly connected to a laser cutter. The cutting plane of the laser cutter is perpendicular to the rotation axis of the turntable.

[0010] As a further improvement of this utility model, the placement groove has an arc-shaped structure, and multiple rotating rods are rotatably connected to the inner wall of the placement groove.

[0011] As a further improvement of this utility model, the axes of the turntable and the moving disk are parallel to each other, and the diameters of the turntable and the moving disk are the same.

[0012] The beneficial effects of this utility model are:

[0013] Stable clamping of the billet is achieved by setting up a rotating and moving disc that cooperate with each other. The rotation function driven by the motor enables the laser cutter to perform precise cutting at multiple angles. The sliding fit structure between the moving frame and the slide ensures a smooth and reliable feeding process. The cut material blocks are automatically discharged through the inclined feeding chute. The entire device realizes continuous operation of billet clamping, rotation positioning, precise cutting and automatic feeding, which significantly improves the segmentation efficiency and processing quality of flange forging steel section billets.

[0014] This invention achieves high-precision and high-efficiency automated segmentation of SAE flange forging steel section billets through the coordinated clamping of a turntable and a moving disc, multi-angle rotary cutting driven by a motor, and automatic unloading. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a stabilizing and dividing device for SAE flange forging steel section billet proposed in this utility model;

[0016] Figure 2 This is a schematic diagram of a first partial cross-section of the drive mechanism, pushing mechanism, clamping mechanism, frame, slide, through groove, moving frame, placement groove, rotating rod, and feeding groove of a SAE flange forging steel section billet stabilization and dividing device proposed in this utility model.

[0017] Figure 3 This is a schematic diagram of a second partial cross-section of the drive mechanism, pushing mechanism, clamping mechanism, frame, slide, through groove, moving frame, placement groove, rotating rod, and feeding groove of a SAE flange forging steel section billet stabilization and segmentation device proposed in this utility model.

[0018] In the diagram: 1. Frame, 2. Slide, 3. Through groove, 4. Pneumatic rod, 5. Moving frame, 6. Connecting block, 7. Motor, 8. Turntable, 9. Support frame, 10. Hydraulic cylinder, 11. Laser cutter, 12. Base, 13. Electric push rod, 14. Moving plate, 15. Placement slot, 16. Rotating rod, 17. Discharge slot, 18. Moving bar. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Figures 1-3 A stable dividing device for SAE flange forged steel section billets includes a frame 1. A placement groove 15 is provided on the top of the frame 1. The placement groove 15 has an arc-shaped structure for supporting the billet to be processed. Multiple rotating rods 16 are rotatably connected to the inner wall of the placement groove 15. These rotating rods 16 reduce the frictional resistance when the billet rotates. A sliding groove 2 communicating with the placement groove 15 is provided on one side of the frame 1. A discharge groove 17 is provided at the bottom of the sliding groove 2 for discharging the cut material. A through groove 3 is provided on one side of the inner wall of the sliding groove 2. A movable frame 5 is slidably disposed within the sliding groove 2, guiding the movable frame 5 to move linearly. Two moving strips 18 are fixedly connected to one side of the movable frame 5, located on opposite sides of the through groove 3. Both sides of the frame 1 are provided with drive mechanisms to move the movable frame 5. The moving strips 18 connect the movable frame 5 to the drive mechanisms and transmit power.

[0021] The driving mechanism includes a pneumatic rod 4 fixedly connected to one side of the frame 1. A connecting block 6 is fixedly connected to the telescopic end of the pneumatic rod 4. The other end of the connecting block 6 extends into the through groove 3 and is fixedly connected to the moving strip 18. The pneumatic rod 4 pushes the moving strip 18 through the connecting block 6, thereby driving the moving frame 5 to move. A turntable 8 is rotatably connected to one side of the moving frame 5. The turntable 8 is used to clamp and rotate the blank to achieve multi-angle cutting. A motor 7 that drives the turntable 8 to rotate is installed on the other side of the moving frame 5. The motor 7 provides rotational power to the turntable 8. A pushing mechanism is provided on one side of the frame 1. The pushing mechanism includes a base 12 set on one side of the frame 1. The top of the base 12 is equipped with a... An electric push rod 13 is provided. The telescopic end of the electric push rod 13 passes through the side wall of the frame 1 and is rotatably connected to a movable disk 14. The electric push rod 13 drives the movable disk 14 to move linearly to cooperate with the turntable 8 to clamp the blank. A support frame 9 is fixedly connected to the top side of the frame 1. A cutting mechanism is provided on the support frame 9. The cutting mechanism includes a hydraulic cylinder 10 fixedly connected to the top of the support frame 9. The telescopic end of the hydraulic cylinder 10 passes through the support frame 9 and is fixedly connected to a laser cutter 11. The hydraulic cylinder 10 can adjust the cutting height of the laser cutter 11. The cutting plane of the laser cutter 11 is perpendicular to the rotation axis of the turntable 8. This arrangement ensures that the cutting surface is perpendicular to the axis of the blank.

[0022] When using this utility model, the forged steel section blank to be processed is first placed on the rotating rod 16 of the placement groove 15. The electric push rod 13 is started to push the moving disk 14 to cooperate with the turntable 8 to clamp and fix the blank. The blank is sent to the processing station below the laser cutter 11. The hydraulic cylinder 10 adjusts the laser cutter 11 to a suitable height for cutting. The motor 7 drives the turntable 8 to rotate the blank for cutting. After cutting, the two air rods 4 are started to drive the moving frame 5 to move along the slide 2 through the two connecting blocks 6 and the two moving bars 18. The cut material block tilts and falls due to its own weight and is discharged through the discharge groove 17.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for stable dividing of SAE flange forging steel segment billets, comprising a frame (1), characterized in that, The top of the frame (1) is provided with a placement groove (15), and one side of the frame (1) is provided with a sliding groove (2) communicating with the placement groove (15). The bottom of the sliding groove (2) is provided with a feeding groove (17). One side of the inner wall of the sliding groove (2) is provided with a through groove (3). A movable frame (5) is slidably provided in the sliding groove (2). Two movable bars (18) are fixedly connected to one side of the movable frame (5). The two movable bars (18) are located on the two sides inside the through groove (3). Both sides of the frame (1) are provided with a driving mechanism to drive the movable frame (5) to move. One side of the movable frame (5) is rotatably connected with a turntable (8). The other side of the movable frame (5) is equipped with a motor (7) to drive the turntable (8) to rotate. One side of the frame (1) is provided with a pushing mechanism. One side of the top of the frame (1) is fixedly connected with a support frame (9). The support frame (9) is provided with a cutting mechanism.

2. The apparatus according to claim 1, wherein The driving mechanism includes a pneumatic rod (4) fixedly connected to one side of the frame (1). The telescopic end of the pneumatic rod (4) is fixedly connected to a connecting block (6). The other end of the connecting block (6) extends into the through groove (3) and is fixedly connected to the moving strip (18).

3. The apparatus according to claim 1, wherein The pushing mechanism includes a base (12) disposed on one side of the frame (1), an electric push rod (13) is mounted on the top of the base (12), and the telescopic end of the electric push rod (13) passes through the side wall of the frame (1) and is rotatably connected to a moving disk (14).

4. The apparatus according to claim 1, wherein The cutting mechanism includes a hydraulic cylinder (10) fixedly connected to the top of the support frame (9). The telescopic end of the hydraulic cylinder (10) passes through the support frame (9) and is fixedly connected to a laser cutter (11). The cutting plane of the laser cutter (11) is perpendicular to the rotation axis of the turntable (8).

5. The apparatus for stabilizing and dividing a SAE flange forging steel section blank according to claim 1, wherein The placement groove (15) has an arc-shaped structure, and multiple rotating rods (16) are rotatably connected to the inner wall of the placement groove (15).

6. The apparatus according to claim 1, wherein The axes of the turntable (8) and the movable disk (14) are parallel to each other, and the diameters of the turntable (8) and the movable disk (14) are the same.

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