A welding device for processing wind turbine parts

Abstract

This utility model relates to the field of wind turbine processing technology, and in particular to a welding device for processing wind turbine parts. It includes a welding device operating table, with a welding-facilitating component on the upper side of the operating table. The welding-facilitating component includes a groove formed on the upper side of the operating table. In this utility model, by designing a welding device for processing wind turbine parts, the wind turbine parts can be firmly fixed to the welding table using a clamping adjustment rod and a positioning block, ensuring no displacement during welding, thus improving welding accuracy and safety. The rotating function of the welding table allows the wind turbine parts to be presented to the welding head at multiple angles, ensuring that welds at all positions can be effectively welded, improving welding quality. The cooperation of the hydraulic cylinder and motor allows for flexible adjustment of the position and angle between the welding head and the wind turbine parts, adapting to wind turbine parts of different sizes and shapes, thus improving the equipment's versatility.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine processing technology, and in particular to a welding device for processing wind turbine parts. Background Technology

[0002] In my country, "fan" is a common abbreviation for gas compression and gas transportation machinery. The term "fan" usually includes ventilators, blowers, and wind turbines. Fans are mainly used for ventilation in various sectors of the national economy, such as metallurgy, petrochemicals, power, urban rail transit, textiles, and shipbuilding, as well as in various places. In addition to traditional applications, fans are frequently used in daily life, such as for exhausting gas in kitchens, ventilating offices, or cooling bedrooms. However, fan parts require manual welding.

[0003] Traditional welding methods often have several problems: manual welding makes it difficult to guarantee the precision and consistency of the weld, which is prone to welding defects; manual welding requires maintaining one posture for a long time, which is labor-intensive and can easily lead to fatigue; and the quality of manual welding is greatly affected by the worker's skill level, making it difficult to guarantee the welding quality of each product.

[0004] To address the above problems, a welding device for processing wind turbine parts needs to be designed to overcome them. Utility Model Content

[0005] The main objective of this invention is to provide a welding device for processing wind turbine parts, which can effectively solve the problems in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A welding device for processing wind turbine parts includes a welding device operating table, and the upper side of the welding device operating table is provided with welding components.

[0008] The welding-friendly assembly includes a groove on the upper side of the welding device operating table. A slide rail is provided on the surface of the welding device operating table near the groove. A movable plate is embedded in the outer wall of the slide rail. A large gear is mounted on the middle of the movable plate via a bearing. A toothed belt drives the large gear. A motor is mounted on the lower side of one end of the movable plate. The output end of the motor is connected to a small gear via a coupling. A welding table is connected to the upper side of the large gear via a drive shaft. The upper two ends of the welding table are respectively provided with grooved connecting seats. An adjusting plate is mounted on the middle of the upper side of the grooved connecting seat via a rotating shaft. A connecting rod is provided at one end of the adjusting plate. A positioning block is provided at one end of the connecting rod. A clamping adjusting rod is mounted on the upper outer wall of the grooved connecting seat via a rotating shaft.

[0009] As a preferred embodiment of this utility model, a support frame is installed on the upper side of the welding device operating table, a connecting box with a groove is installed on the upper side of the support frame, a slider is installed on one side of the connecting box with the groove, a welding machine control box is provided on one side of the slider, a welding head is provided on the lower side of the welding machine control box, a water washing tank is provided in the middle of the lower side of the support frame, a guide plate is installed on one side of the water washing tank, an electric push rod is provided on one side of the upper end of the welding table, and a hydraulic cylinder is provided in the middle of one side of the upper end of the welding device operating table.

[0010] As a preferred embodiment of this utility model, the slide rail is fixedly installed between the welding device operating table, the moving plate is slidably connected to the slide rail, and the output end of the motor is fixedly connected to the pinion via a coupling.

[0011] In a preferred embodiment of this utility model, the small gear and the large gear are connected by a toothed belt, the large gear is fixedly connected to the welding table by a transmission shaft, and the welding table is fixedly connected to the connecting seat with a groove.

[0012] In a preferred embodiment of this utility model, the grooved connecting seat and the adjusting plate are rotatably connected by a rotating shaft, and the clamping adjusting rod and the grooved connecting seat are rotatably connected by a rotating shaft.

[0013] In a preferred embodiment of this utility model, the clamping adjustment rod and the adjustment plate are rotatably connected by a rotating shaft, the connecting rod and the adjustment plate are fixedly connected, the positioning block and the connecting rod are fixedly connected, and the motor and the groove are slidably connected.

[0014] As a preferred embodiment of this utility model, the support frame is fixedly installed between the welding device operating table, the connecting box with the groove is fixedly installed between the support frame, and the slider is slidably connected to the connecting box with the groove.

[0015] As a preferred embodiment of this utility model, the slider is fixedly installed between the slider and the welding machine control box, the welding head is detachably installed between the welding machine control box, the washing tank is fixedly installed between the washing tank and the guide plate, and the electric push rod is fixedly connected to the welding table.

[0016] Beneficial effects

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In this utility model, a welding device for processing fan parts is designed. By utilizing the design of clamping adjustment rods and positioning blocks, the fan parts can be firmly fixed on the welding table, ensuring that no displacement occurs during the welding process, thus improving the welding accuracy and safety. The rotation function of the welding table allows the fan parts to be presented to the welding head at multiple angles, ensuring that welds in all positions can be effectively welded, thus improving the welding quality. The cooperation of hydraulic cylinders and motors allows the position and angle between the welding head and the fan parts to be flexibly adjusted, adapting to fan parts of different sizes and shapes, thus improving the versatility of the equipment.

[0019] 2. In this utility model, a welding device for processing fan parts is designed. By utilizing the design of a water washing tank, the welded fan parts are effectively cooled, reducing welding stress and improving product quality. It eliminates the need for handheld welding machines, bringing great convenience to factory production, improving production efficiency and product quality, and reducing labor intensity. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of the operating table of the welding device of this utility model;

[0021] Figure 2 This is a structural schematic diagram of the welding station and the movable plate of this utility model;

[0022] Figure 3 This is a structural schematic diagram of part A of this utility model.

[0023] In the diagram: 1. Welding device operating table; 2. Support frame; 3. Connecting box with groove; 4. Slider; 5. Welding machine control box; 6. Welding head; 7. Welding assemblies; 701. Slide rail; 702. Moving plate; 703. Groove; 704. Motor; 705. Pinion; 706. Toothed belt; 707. Large gear; 708. Welding table; 709. Connecting seat with groove; 710. Clamping adjustment rod; 711. Adjustment plate; 712. Positioning block; 713. Connecting rod; 714. Hydraulic cylinder; 8. Washing tank; 9. Guide plate; 10. Electric push rod. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1-3 As shown, a welding device for processing wind turbine parts includes a welding device operating table 1, and a welding component 7 is provided on the upper side of the welding device operating table 1.

[0026] The welding assembly 7 includes a groove 703 on the upper side of the welding device operating table 1. A slide rail 701 is provided on the surface of the welding device operating table 1 near the groove 703. A movable plate 702 is embedded in the outer wall of the slide rail 701. A large gear 707 is provided in the middle of the movable plate 702 through a bearing. A toothed belt 706 drives the large gear 707. A motor 704 is installed on the lower side of one end of the movable plate 702. The output end of the motor 704 is connected to a small gear 705 through a coupling. A welding table 708 is connected to the upper side of the large gear 707 through a drive shaft. A connecting seat 709 with grooves is provided at both ends of the upper side of the welding table 708. An adjusting plate 711 is installed in the middle of the upper side of the connecting seat 709 with grooves through a rotating shaft. A connecting rod 713 is provided at one end of the adjusting plate 711. A positioning block 712 is provided at one end of the connecting rod 713. A clamping adjusting rod 710 is installed on the upper outer wall of the connecting seat 709 with grooves through a rotating shaft.

[0027] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 As shown, a support frame 2 is installed on the upper side of the welding device operating table 1. A connecting box 3 with a sliding groove is installed on the upper side of the support frame 2. A slider 4 is installed on one side of the connecting box 3 with the sliding groove. A welding machine control box 5 is installed on one side of the slider 4. A welding head 6 is installed on the lower side of the welding machine control box 5. A water washing tank 8 is installed in the middle of the lower side of the support frame 2. A guide plate 9 is installed on one side of the water washing tank 8. An electric push rod 10 is installed on one side of the upper end of the welding table 708. A hydraulic cylinder 714 is installed in the middle of one side of the upper end of the welding device operating table 1. A slide rail 701 is fixedly installed between the welding device operating table 1 and the welding device operating table 1. A moving plate 702 is slidably connected to the slide rail 701. The output end of the motor 704 is fixedly connected to the pinion 705 through a coupling. The pinion 705 is connected to the large gear 707 through a toothed belt 706. The large gear 707 is fixedly connected to the welding table 708 through a transmission shaft. The welding table 708... The connecting rod 713 is fixedly connected to the connecting seat 709 with a groove. The connecting seat 709 with a groove is rotatably connected to the adjusting plate 711 via a rotating shaft. The clamping adjusting rod 710 is rotatably connected to the connecting seat 709 with a groove via a rotating shaft. The clamping adjusting rod 710 is rotatably connected to the adjusting plate 711 via a rotating shaft. The connecting rod 713 is fixedly connected to the adjusting plate 711. The positioning block 712 is fixedly connected to the connecting rod 713. The motor 704 is slidably connected to the groove 703. The support frame 2 is fixedly installed to the welding device operating table 1. The connecting box 3 with a groove is fixedly installed to the support frame 2. The slider 4 is slidably connected to the connecting box 3 with a groove. The slider 4 is fixedly installed to the welding machine control box 5. The welding head 6 is detachably installed to the welding machine control box 5. The water washing tank 8 is fixedly installed to the guide plate 9. The electric push rod 10 is fixedly connected to the welding table 708.

[0028] The clamping adjustment rods 710 at both ends of the upper side of the welding table 708 are manually pulled, which drives the adjustment plate 711 to change angle through the rotating shaft. This causes the positioning block 712 at one end to be tightly attached to the surface of the fan component, preventing the fan component from shifting position during welding. The moving plate 702 is pushed to slide along the outer wall of the slide rail 701 by the hydraulic cylinder 714, which facilitates the adjustment of the position of the fan component on the welding table 708 from the welding head 6. The small gear 705 is driven to rotate by the motor 704, and the small gear 705 drives the large gear 707 through the toothed belt 706, which facilitates the rotation of the welding table 708 through the transmission shaft, which facilitates the angle rotation of the fan component, thus facilitating multi-angle welding operations.

[0029] Among them, the fan accessories are pushed along the guide plate 9 into the water washing tank 8 by the electric push rod 10 for water washing and cooling, which facilitates the cooling speed of the surface of the fan accessories after welding and improves the welding efficiency.

[0030] The working process of this utility model is as follows: Using the welding device for processing fan components designed in this scheme, during operation, the fan component is placed on the welding table 708. By manually pulling the clamping adjustment rods 710 at both ends of the upper side of the welding table 708, the angle of the adjustment plate 711 is changed via the rotating shaft, thereby positioning the positioning block 712 at one end onto the surface of the fan component on the upper side of the welding table 708, preventing the fan component from shifting position during welding. The welding rod is then installed at the welding head 6. By starting the welding machine control box 5, the welding head 6 is driven to perform the welding operation. Simultaneously, the moving plate 702 is pushed along the outer wall of the slide rail 701 by the hydraulic cylinder 714, facilitating the adjustment of the distance between the fan component and the welding table 708. The position of the welding head 6 is adjusted, and the motor 704 drives the pinion 705 to rotate. The pinion 705 drives the gear 707 through the toothed belt 706, which facilitates the rotation of the welding table 708 through the transmission shaft. This allows for angular rotation of the fan components, making welding operations easier. After welding, the motor 704 is stopped, the buttons on the welding machine control box 5 are turned off, and the clamping adjustment rod 710 is manually pulled to move the positioning block 712 away from the fan components. The electric push rod 10 then pushes the fan components along the guide plate 9 into the water washing tank 8 for water washing and cooling. This accelerates the cooling of the surface of the welded fan components and improves welding efficiency.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding device for processing of fan accessories, comprising a welding device operating table (1), characterized in that: The upper side of the welding device operating table (1) is provided with a welding assembly (7); The welding-friendly component (7) includes a groove (703) formed on the upper side of the welding device operating table (1). A slide rail (701) is provided on the surface of the welding device operating table (1) near the groove (703). A movable plate (702) is embedded in the outer wall of the slide rail (701). A large gear (707) is provided in the middle of the movable plate (702) through a bearing. A toothed belt (706) drives the large gear (707). A motor (704) is installed on the lower side of one end of the movable plate (702). The output end of the motor (704) is connected to a small gear through a coupling. The upper side of the wheel (705) and the large gear (707) is connected to a welding table (708) via a transmission shaft. The upper two ends of the welding table (708) are respectively provided with a connecting seat (709) with grooves. The upper middle part of the connecting seat (709) with grooves is equipped with an adjusting plate (711) via a rotating shaft. One end of the adjusting plate (711) is provided with a connecting rod (713). One end of the connecting rod (713) is provided with a positioning block (712). The upper outer wall of the connecting seat (709) with grooves is equipped with a clamping adjusting rod (710) via a rotating shaft.

2. The welding device for processing fan accessories according to claim 1, characterized in that: A support frame (2) is installed on the upper side of the welding device operating table (1). A connecting box (3) with a sliding groove is installed on the upper side of the support frame (2). A slider (4) is installed on one side of the connecting box (3) with the sliding groove. A welding machine control box (5) is provided on one side of the slider (4). A welding head (6) is provided on the lower side of the welding machine control box (5). A water washing tank (8) is provided in the middle of the lower side of the support frame (2). A guide plate (9) is installed on one side of the water washing tank (8). An electric push rod (10) is provided on one side of the upper end of the welding table (708). A hydraulic cylinder (714) is provided in the middle of one side of the upper end of the welding device operating table (1).

3. The welding device for processing fan accessories according to claim 2, characterized in that: The slide rail (701) is fixedly installed between the welding device operating table (1), the moving plate (702) is slidably connected between the slide rail (701), and the output end of the motor (704) is fixedly connected to the pinion (705) through a coupling.

4. The welding device for processing fan accessories according to claim 3, characterized in that: The pinion (705) and the gear (707) are connected by a toothed belt (706), the gear (707) and the welding table (708) are fixedly connected by a transmission shaft, and the welding table (708) and the connecting seat (709) with a groove are fixedly connected.

5. The welding apparatus for processing of a fan accessory according to claim 4, wherein: The grooved connecting seat (709) and the adjusting plate (711) are rotatably connected by a rotating shaft, and the clamping adjusting rod (710) and the grooved connecting seat (709) are rotatably connected by a rotating shaft.

6. The welding device for processing wind turbine parts according to claim 5, characterized in that: The clamping adjustment rod (710) and the adjustment plate (711) are rotatably connected by a rotating shaft, the connecting rod (713) and the adjustment plate (711) are fixedly connected, the positioning block (712) and the connecting rod (713) are fixedly connected, and the motor (704) and the groove (703) are slidably connected.

7. The welding device for processing fan accessories according to claim 2, characterized in that: The support frame (2) is fixedly installed between the welding device operating table (1), the connecting box (3) with the sliding groove is fixedly installed between the support frame (2), and the slider (4) is slidably connected between the connecting box (3) with the sliding groove.

8. The welding device for processing fan accessories according to claim 2, characterized in that: The slider (4) is fixedly installed between the welding machine control box (5), the welding head (6) is detachably installed between the welding machine control box (5), the water washing tank (8) is fixedly installed between the guide plate (9), and the electric push rod (10) is fixedly connected between the welding table (708).

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