A welding fixture for new energy battery frames

Abstract

This utility model discloses a welding fixture for a new energy battery frame, relating to the field of automotive manufacturing technology. It includes a base plate with several positioning plates for positioning and supporting the new energy battery frame. A side limiting device is provided on one short side of the base plate to limit the positioning of each layer of the new energy battery frame. The side limiting device includes two opposing first limiting plates, the inner side of which is a first limiting edge. The upper ends of the two first limiting plates are connected by an upper limiting plate, and the lower ends are connected by a lower limiting plate. The upper limiting plate, the lower limiting plate, and the two first limiting edges are located in the same vertical plane.

Description

Technical Field

[0001] This utility model relates to the field of automobile manufacturing technology, specifically a welding fixture for a new energy battery frame. Background Technology

[0002] During the layered welding process of new energy battery frames, traditional welding fixtures can only constrain the bottom layer of the frame, lacking rigid restraint on the sides and adjacent surfaces, resulting in significant deviations in position and perpendicularity after assembly. This problem further propagates to the battery installation stage, causing misalignment of mounting holes and forcing rework on-site by enlarging holes or adjusting the battery pack position, severely restricting the production line cycle time. Utility Model Content

[0003] To address the shortcomings of existing technologies, the purpose of this invention is to provide a welding fixture for new energy battery frames. Through improvements to the welding fixture, the manpower and efficiency during the assembly of each layer of the frame are effectively reduced. The positional accuracy of the holes in each layer of the assembled frame, as well as the flatness and perpendicularity of the rectangular tubes, are improved, resulting in more stable dimensions. This enhances efficiency for customers during battery installation and ensures higher product quality.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a welding fixture for a new energy battery frame, including a base plate, on which a plurality of positioning plates for positioning and supporting the new energy battery frame are provided. A side limiting device is provided on one short side of the base plate for limiting the positioning of each layer of the new energy battery frame. The side limiting device includes two opposing first limiting plates, the inner side of which is a first limiting edge. The upper ends of the two first limiting plates are connected by an upper limiting plate, and the lower ends of the two first limiting plates are connected by a lower limiting plate. The upper limiting plate, the lower limiting plate, and the two first limiting edges are located in the same vertical plane.

[0005] A further improvement is that the base plate is also provided with positioning holes and positioning grooves that are compatible with the new energy battery frame.

[0006] A further improvement is that the positioning plate includes a positioning vertical plate, and a positioning slot is provided at the top of the positioning vertical plate.

[0007] A further improvement is that the upper limit plate is provided with a plurality of first limiting holes, and the lower limit plate is provided with a plurality of second limiting holes.

[0008] A further improvement is that the inner side of the upper limit plate is provided with several limit blocks.

[0009] A further improvement is that an upper reinforcing rod is provided on the outer side of the upper limit plate, and a lower reinforcing rod is provided on the outer side of the lower limit plate.

[0010] A further improvement is that the first limiting plate is in the shape of a right trapezoid, and the lower end of the first limiting plate extends inward to form an extension, and the upper end of the extension is provided with a first limiting slot.

[0011] A further improvement is that: a first limiting horizontal plate is provided on the first limiting edge of one of the first limiting vertical plates, and the limiting horizontal plate is provided with a third limiting hole.

[0012] A further improvement is that an auxiliary limiting device is provided on one of the long sides of the base plate near the side limiting device. The auxiliary limiting device includes a second limiting upright plate, the inner side of which is a second limiting side, and a second limiting horizontal plate is provided on the inner side of which is near the lower end. A second limiting slot that is adapted to the base plate is formed between the lower edge of the second limiting horizontal plate and the second limiting upright plate.

[0013] A further improvement is that a reinforcing plate is provided next to the second limiting plate, and a third limiting slot is provided on the top of the reinforcing plate.

[0014] The beneficial effects of this utility model are as follows: This invention, through improvements to the welding fixture, effectively reduces manpower and efficiency during the assembly of each layer of the frame. The positional accuracy of the holes in each layer of the assembly frame, as well as the flatness and perpendicularity of the rectangular tubes, are all improved, resulting in more stable dimensions. This enhances efficiency for customers installing batteries and ensures higher product quality. Attached Figure Description

[0015] Figure 1 This is a perspective view of the welding fixture for the new energy battery frame in an embodiment of this utility model; Figure 2 This is a perspective view of the welding fixture for the new energy battery frame in an embodiment of this utility model. Figure 3 This is a schematic diagram of the positioning card plate in an embodiment of the present utility model; Figure 4 This is a schematic diagram of the side limiting device in an embodiment of the present invention; Figure 5 This is a schematic diagram of the auxiliary limiting device in an embodiment of the present invention; Figure 6 This is a diagram showing the working state of the welding fixture for the new energy battery frame in this embodiment of the present invention. Figure 7 This is a working state diagram of the new energy battery frame welding fixture from another perspective in an embodiment of this utility model.

[0016] Figure label: 1-Base plate; 11-Positioning plate; 111-Positioning vertical plate; 112-Positioning slot; 12-Positioning hole; 13-Positioning groove; 2-Side limiting device; 201-First limiting vertical plate; 202-Upper limiting plate; 203-Lower limiting plate; 204-First limiting hole; 205-Second limiting hole; 206-Limiting block; 207-Upper reinforcing rod; 208-Lower reinforcing rod; 209-Extension; 210-First limiting slot; 211-First limiting horizontal plate; 212-Third limiting hole; 213-First limiting edge; 3-Auxiliary limiting device; 31-Second limiting vertical plate; 32-Second limiting edge; 33-Second limiting horizontal plate; 34-Second limiting slot; 35-Reinforcing plate; 36-Third limiting slot. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout.

[0018] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.

[0020] The following description, in conjunction with the accompanying drawings, further illustrates specific embodiments of the present invention, making the technical solution and beneficial effects of the present invention clearer and more explicit. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] See Figure 1 and Figure 2 , Figure 6and Figure 7 As shown, this embodiment of the utility model provides a welding fixture for a new energy battery frame, including a base plate 1. The base plate 1 is provided with a plurality of positioning plates 11 for positioning and supporting the new energy battery frame. A side limiting device 2 is provided on one short side of the base plate 1 for limiting the positioning of each layer of the new energy battery frame. Specifically, the base plate 1 is also provided with positioning holes 12 and positioning grooves 13 adapted to the new energy battery frame. See also... Figure 3 As shown, the positioning plate 11 includes a positioning vertical plate 111, and a positioning slot 112 is provided on the top of the positioning vertical plate 111.

[0022] See Figure 4 As shown, the side limiting device 2 includes two opposing first limiting plates 201, with the inner side of each first limiting plate 201 being a first limiting edge 213. The upper ends of the two first limiting plates 201 are connected by an upper limiting plate 202, and the lower ends are connected by a lower limiting plate 203. The upper limiting plate 202, the lower limiting plate 203, and the two first limiting edges 213 are located in the same vertical plane. Specifically, the upper limiting plate 202 is provided with a plurality of first limiting holes 204, and the lower limiting plate 203 is provided with a plurality of second limiting holes 205. The inner side of the upper limiting plate 202 is provided with a plurality of limiting blocks 206. The outer side of the upper limiting plate 202 is provided with an upper reinforcing rod 207, and the outer side of the lower limiting plate 203 is provided with a lower reinforcing rod 208. The first limiting plate 201 is in the shape of a right trapezoid, and the lower end of the first limiting plate 201 extends inward to form an extension 209. The upper end of the extension 209 is provided with a first limiting slot 210. One of the first limiting plates 201 has a first limiting horizontal plate 211 on its first limiting edge 213, and the limiting horizontal plate has a third limiting hole 212.

[0023] See Figure 5 As shown, an auxiliary limiting device 3 is provided on one of the long sides of the base plate 1 near the side limiting device 2. The auxiliary limiting device 3 includes a second limiting vertical plate 31, the inner side of which is a second limiting edge 32, and a second limiting horizontal plate 33 is provided near the lower end of the inner side of the second limiting vertical plate 31. A second limiting slot 34, which is adapted to the base plate 1, is formed between the lower edge of the second limiting horizontal plate 33 and the second limiting vertical plate 31. Specifically, a reinforcing plate 35 is provided next to the second limiting horizontal plate 33, and a third limiting slot 36 is provided on the top of the reinforcing plate 35.

[0024] In the description of this specification, references to terms such as "an embodiment," "preferred," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. Illustrative expressions of the above terms in this specification do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0025] Based on the above description of the structure and principle, those skilled in the art should understand that this utility model is not limited to the specific embodiments described above. Improvements and substitutions based on this utility model using techniques known in the art all fall within the protection scope of this utility model and should be defined by the claims.

Claims

1. A welding fixture for a new energy battery frame, comprising a base plate (1), wherein the base plate (1) is provided with a plurality of positioning plates (11) for positioning and supporting the new energy battery frame, characterized in that: A side limiting device (2) is provided on one of the short sides of the base plate (1) for limiting the various layers of the new energy battery frame. The side limiting device (2) includes two opposing first limiting plates (201), the inner side of the first limiting plate (201) being the first limiting edge (213). The upper ends of the two first limiting plates (201) are connected by an upper limiting plate (202), and the lower ends of the two first limiting plates (201) are connected by a lower limiting plate (203). The upper limiting plate (202), the lower limiting plate (203), and the two first limiting edges (213) are located in the same vertical plane.

2. The new energy battery frame welding tooling according to claim 1, characterized in that: The base plate (1) is also provided with positioning holes (12) and positioning grooves (13) that are compatible with the new energy battery frame.

3. The new energy battery frame welding tooling according to claim 1, characterized in that: The positioning plate (11) includes a positioning vertical plate (111), and a positioning slot (112) is provided on the top of the positioning vertical plate (111).

4. The new energy battery frame welding tooling according to claim 1, characterized in that: The upper limit plate (202) is provided with a plurality of first limit holes (204), and the lower limit plate (203) is provided with a plurality of second limit holes (205).

5. The new energy battery frame welding tooling according to claim 1, characterized in that: The inner side of the upper limit plate (202) is provided with a number of limit blocks (206).

6. The new energy battery frame welding tooling according to claim 1, characterized in that: The upper limit plate (202) is provided with an upper reinforcing rod (207) on its outer side, and the lower limit plate (203) is provided with a lower reinforcing rod (208) on its outer side.

7. The new energy battery frame welding tooling according to claim 1, characterized in that: The first limiting plate (201) is in the shape of a right trapezoid, and the lower end of the first limiting plate (201) extends inward to form an extension (209), and the upper end of the extension (209) is provided with a first limiting slot (210).

8. The new energy battery frame welding tooling according to claim 1, characterized in that: One of the first limiting upright plates (201) has a first limiting horizontal plate (211) on its first limiting edge (213), and the limiting horizontal plate has a third limiting hole (212).

9. The new energy battery frame welding tooling according to claim 1, characterized in that: An auxiliary limiting device (3) is provided on one of the long sides of the base plate (1) near the side limiting device (2). The auxiliary limiting device (3) includes a second limiting plate (31), the inner side of the second limiting plate (31) is a second limiting side (32), and a second limiting horizontal plate (33) is provided on the inner side of the second limiting plate (31) near the lower end. A second limiting slot (34) that is adapted to the base plate (1) is formed between the lower edge of the second limiting horizontal plate (33) and the second limiting plate (31).

10. The new energy battery frame welding tooling according to claim 9, characterized in that: A reinforcing plate (35) is provided next to the second limiting horizontal plate (33), and a third limiting slot (36) is provided on the top of the reinforcing plate (35).

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