Automatic installation equipment for the rear cover of automotive air conditioning compressor

Abstract

This utility model relates to an automatic installation device for the rear cover of an automotive air conditioning compressor. It includes a worktable, a left turntable, a right turntable, and a filter feeding mechanism mounted on the worktable; an oil separator pipe feeding mechanism and a first pressing mechanism surrounding the left turntable; a filter screen feeding mechanism positioned between the left and right turntables; a second pressing mechanism, a safety valve tightening mechanism, and a discharging mechanism surrounding the right turntable; and a conveying mechanism positioned to the right of the right turntable. This utility model has a simple structure, occupies little space, and can automatically assemble the oil separator pipe, safety valve, and filter screen into a single rear cover, improving assembly efficiency, saving space, and reducing investment costs.

Description

Technical Field

[0001] This utility model relates to an automatic installation device for the rear cover of an automotive air conditioning compressor, belonging to the technical field of air conditioning compressor production equipment. Background Technology

[0002] The rear cover of an automotive air conditioning compressor is a crucial component. Located at the rear of the compressor's overall structure, it serves multiple functions. For example, during the operation of the automotive air conditioning system, the compressor rear cover works in conjunction with other components to ensure the compressor's normal operation and achieve cooling cycles. The assembly process for the rear cover typically involves the simultaneous assembly of the oil separator pipe, safety valve, and filter. Traditional assembly processes usually involve multiple consecutive steps on a single production line, resulting in low efficiency, large footprint, and high equipment costs. Therefore, there is an urgent need for an integrated, automated rear cover assembly machine with a simple structure, small footprint, and the ability to assemble the oil separator pipe, safety valve, and filter, thereby improving assembly efficiency, saving space, and reducing investment costs. Summary of the Invention

[0003] The purpose of this utility model is to overcome the above-mentioned shortcomings and provide an automatic installation device for the rear cover of an automotive air conditioning compressor that has a simple structure, occupies little space, and can automatically assemble the oil distribution pipe, safety valve, and filter screen into an integrated system, thereby improving the assembly efficiency of the rear cover, saving space, and reducing investment costs.

[0004] The purpose of this utility model is achieved as follows: The automatic installation equipment for the rear cover of an automotive air conditioning compressor includes a worktable, a left turntable, a right turntable and a filter feeding mechanism set on the worktable, an oil distribution pipe feeding mechanism and a first pressing mechanism set around the left turntable, a filter feeding mechanism set between the left turntable and the right turntable, a second pressing mechanism, a safety valve tightening mechanism and a discharging mechanism set around the right turntable, and a conveying mechanism set on the right side of the right turntable. The oil separator feeding mechanism picks up the oil separator pipe and places it onto the rear cover on the left turntable; the first pressing mechanism presses the oil separator pipe into the rear cover; after the safety valve is screwed into the rear cover with the oil separator pipe installed, the rear cover is placed on the right turntable; the filter screen feeding mechanism conveys the filter screen and the filter screen feeding mechanism picks up the filter screen and places it onto the rear cover on the right turntable; the second pressing mechanism presses the filter screen into the rear cover, while the safety valve tightening mechanism tightens the safety valve; the unloading mechanism picks up the rear cover with the oil separator pipe, filter screen, and safety valve installed and places it onto the conveying mechanism.

[0005] Furthermore, both the left and right turntables are driven to rotate by a motor at the bottom, and each turntable is provided with a workstation for placing the back cover.

[0006] Furthermore, the oil pipe feeding mechanism includes an oil pipe conveyor belt driven by a servo conveying module A and a gripper A driven by a servo module B; the oil pipe conveyor belt transports the tray containing the oil pipe to below the gripper A, where the gripper A grabs the oil pipe and sends it to the rear cover of the left turntable.

[0007] Furthermore, the first pressing mechanism is a servo press equipped with a pressure sensor, which presses the oil separator pipe into the rear cover.

[0008] Furthermore, the filter feeding mechanism includes a vibratory feeder and a cutting mechanism; the vibratory feeder feeds the filter screen into the guide trough of the cutting mechanism, and then the cutting mechanism pushes out the filter screens one by one from the guide trough for the filter screen feeding mechanism to grab and feed.

[0009] Furthermore, the filter screen feeding mechanism includes a gripper B driven by a servo module C, which picks up the filter screen fed by the filter screen feeding mechanism and places it on the rear cover on the right turntable.

[0010] Furthermore, the second pressing mechanism is a pneumatic press driven by a cylinder, which presses the filter screen into the rear cover.

[0011] Furthermore, the safety valve tightening mechanism includes a safety valve tightening gun driven by a motor for tightening the safety valve on the rear cover.

[0012] Furthermore, the unloading mechanism includes a gripper cylinder driven by a servo module D, which grips the rear cover from the right turntable and places it into the conveying mechanism.

[0013] Furthermore, the conveying mechanism includes an OK conveyor belt and an NG conveyor belt, which respectively transport qualified products and unqualified products.

[0014] Compared with the prior art, the beneficial effects of this utility model are: This utility model relates to an automatic installation device for the rear cover of an automotive air conditioning compressor. By setting up a left turntable and a right turntable, an oil distribution pipe feeding mechanism and a first pressing mechanism are set around the left turntable to install the oil distribution pipe. A filter screen feeding mechanism, a second pressing mechanism and a safety valve tightening mechanism are set around the right turntable to install the filter screen and safety valve. This allows the same device to integrate the installation of the oil distribution pipe, filter screen and safety valve of the rear cover. The device has a simple structure, high assembly efficiency, small footprint and low investment cost. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the automatic installation device for the rear cover of the automotive air conditioning compressor according to this utility model.

[0016] Figure 2 This is a front view of the automatic installation device for the rear cover of the automotive air conditioning compressor according to this utility model.

[0017] Figure 3 This is a top view of the automatic installation device for the rear cover of the automotive air conditioning compressor according to this utility model.

[0018] Figure 4 This is a partial side view of the automatic installation device for the rear cover of the automotive air conditioning compressor according to this utility model.

[0019] in: Workbench 1, Left turntable 2, Right turntable 3, Filter screen feeding mechanism 4, Oil distribution pipe feeding mechanism 5, First pressing mechanism 6, Filter screen feeding mechanism 7, Second pressing mechanism 8, Safety valve tightening mechanism 9, Unloading mechanism 10; Servo module D11, gripper cylinder 12, OK conveyor belt 13, NG conveyor belt 14, vibratory feeder 41, cutting mechanism 42, guide chute 43, servo conveyor module A51, oil pipe conveyor belt 52, servo module B53, gripper A54, servo module C71, gripper B72. Tray 100, back cover 200. Detailed Implementation

[0020] See Figures 1-4 The present invention relates to an automatic installation device for the rear cover of an automotive air conditioning compressor, comprising a workbench 1, a left turntable 2, a right turntable 3 and a filter feeding mechanism 4 disposed on the workbench 1, an oil distribution pipe feeding mechanism 5 and a first pressing mechanism 6 disposed around the left turntable 2, a filter feeding mechanism 7 disposed between the left turntable 2 and the right turntable 3, a second pressing mechanism 8, a safety valve tightening mechanism 9 and a discharging mechanism 10 disposed around the right turntable 3, and a conveying mechanism disposed on the right side of the right turntable 3; Both the left turntable 2 and the right turntable 3 are driven to rotate by a motor at the bottom. Each turntable has a workstation for placing the rear cover 200. These workstations position the rear cover in the corresponding orientation, ensuring that different mounting positions on the rear cover 200 are at the top, facilitating the placement of the oil separator pipe and filter screen. Specifically, on the workstation of the left turntable 2, placing the rear cover 200 places the oil separator pipe's mounting position at the top, facilitating its installation; similarly, on the workstation of the right turntable 3, placing the rear cover 200 places the filter screen's mounting position at the top, facilitating its installation. The oil pipe feeding mechanism 5 includes an oil pipe conveyor belt 52 driven by a servo conveying module A51 and a gripper A54 driven by a servo module B53; the oil pipe conveyor belt 52 conveys the tray 100 containing the oil pipe to below the gripper A54, and the gripper A54 grabs the oil pipe and sends it to the rear cover 200 of the left turntable 2; The first pressing mechanism 6 is a servo press with a pressure sensor. After the oil pipe feeding mechanism 5 places the oil pipe in place, the left turntable 2 rotates one station so that the rear cover 200 is located at the pressing station of the first pressing mechanism 6. The first pressing mechanism 6 presses the oil pipe into the specified size in the oil pipe mounting hole of the rear cover 200 to complete the installation of the oil pipe. After the oil separator pipe is installed, the left turntable 2 continues to rotate one station. The operator takes out the back cover 200 with the oil separator pipe installed and manually screws in the safety valve. Then, the back cover 200 is placed on the right turntable 3. At this time, the station seat of the right turntable 3 can ensure that the filter screen installation hole of the back cover 200 faces upward. The filter feeding mechanism 4 includes a vibratory feeder 41 and a cutting mechanism 42. The vibratory feeder 41 feeds the filter screens into the guide groove 43 of the cutting mechanism 42, and then the cutting mechanism 42 pushes out the filter screens one by one from the guide groove 43 for the filter screen feeding mechanism 7 to grab and feed. The filter screen feeding mechanism 7 includes a gripper B72 driven by a servo module C71. The gripper B72 grabs the filter screens fed out by the filter feeding mechanism 4 and places them on the rear cover 200 on the right turntable 3. The second pressing mechanism 8 is a pneumatic press driven by a cylinder; the safety valve tightening mechanism 9 includes a safety valve tightening gun driven by a motor, used to tighten the safety valve on the rear cover; after the filter screen is placed on the rear cover 200, the right turntable 3 rotates so that the rear cover 200 is in the pressing position of the second pressing mechanism 8, the second pressure mechanism 8 presses the filter screen into the rear cover 200, and at the same time the tightening gun of the safety valve tightening mechanism 9 tightens the safety valve, completing the installation of the filter screen and the safety valve; The unloading mechanism 10 includes a gripper cylinder 12 driven by a servo module D11. The gripper cylinder 12 picks up the rear cover 200 from the right turntable 3 and places it into the conveying mechanism. After the filter and safety valve are installed, the right turntable 3 rotates one station, and the rear cover 200 rotates to be directly below the gripper cylinder 12. The gripper cylinder 12 then picks up the rear cover 200, with the oil separator pipe, filter, and safety valve installed, and places it into the conveying mechanism. The conveying mechanism includes an OK conveyor belt 13 and an NG conveyor belt 14, which transport qualified and unqualified products respectively. The unloading mechanism 10 places qualified products into the OK conveyor belt 13 and unqualified products into the NG conveyor belt 14.

[0021] This utility model relates to an automatic installation device for the rear cover of an automotive air conditioning compressor. It integrates the oil distribution pipe, filter, and safety valve on the rear cover 200 onto the same device for integrated assembly, which improves assembly efficiency. The overall device has a simple structure, low cost, and small footprint.

[0022] Additionally, it should be noted that the above-described specific implementation is merely an optimized solution of this patent, and any modifications or improvements made by those skilled in the art based on the above concept are within the scope of protection of this patent.

Claims

1. An automatic installation device for the rear cover of an automotive air conditioning compressor, characterized in that: Includes a workbench (1), a left turntable (2), a right turntable (3) and a filter screen feeding mechanism (4) set on the workbench (1), an oil distribution pipe feeding mechanism (5) and a first pressing mechanism (6) set around the left turntable (2), a filter screen feeding mechanism (7) set between the left turntable (2) and the right turntable (3), a second pressing mechanism (8), a safety valve tightening mechanism (9) and a discharge mechanism (10) set around the right turntable (3), and a conveying mechanism set on the right side of the right turntable (3); The oil separator feeding mechanism (5) grabs the oil separator onto the rear cover (200) on the left turntable (2); the first pressing mechanism (6) presses the oil separator into the rear cover (200); after the rear cover (200) with the oil separator installed is screwed into the safety valve, the rear cover (200) is placed on the right turntable (3); the filter screen feeding mechanism (4) conveys the filter screen and the filter screen feeding mechanism (7) grabs the filter screen onto the rear cover (200) on the right turntable (3); the second pressing mechanism (8) presses the filter screen into the rear cover (200), and at the same time the safety valve tightening mechanism (9) tightens the safety valve; the unloading mechanism (10) grabs the rear cover with the oil separator, filter screen and safety valve installed onto the conveying mechanism.

2. The automatic installation device for the rear cover of the automotive air conditioning compressor according to claim 1, characterized in that: The left turntable (2) and the right turntable (3) are both driven to rotate by a motor at the bottom. A workstation for placing the back cover is provided on both the left turntable (2) and the right turntable (3).

3. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The oil pipe feeding mechanism (5) includes an oil pipe conveyor belt (52) driven by a servo conveyor module A (51) and a gripper A (54) driven by a servo module B (53); the oil pipe conveyor belt (52) conveys the tray (100) containing the oil pipe to the area below the gripper A (54), and the gripper A (54) grabs the oil pipe and sends it to the rear cover of the left turntable (2).

4. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The first pressing mechanism (6) is a servo press with a pressure sensor, which presses the oil distribution pipe into the back cover.

5. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The filter feeding mechanism (4) includes a vibratory feeder (41) and a cutting mechanism (42); the vibratory feeder (41) feeds the filter into the guide trough (43) of the cutting mechanism (42), and then the cutting mechanism (42) pushes out the filter in the guide trough (43) one by one for the filter feeding mechanism (7) to grab and feed.

6. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The filter screen feeding mechanism (7) includes a gripper B (72) driven by a servo module C (71), which grips the filter screen fed by the filter screen feeding mechanism (4) and places it on the back cover on the right turntable (3).

7. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The second pressing mechanism (8) is a pneumatic press driven by a cylinder, which presses the filter screen into the back cover.

8. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The safety valve tightening mechanism (9) includes a safety valve tightening gun driven by a motor for tightening the safety valve on the back cover.

9. The automatic installation device for the rear cover of an automotive air conditioning compressor according to claim 1, characterized in that: The unloading mechanism (10) includes a gripper cylinder (12) driven by a servo module D (11), which grips the back cover from the right turntable (3) and places it into the conveying mechanism.

10. The automatic installation equipment for the rear cover of the automobile air conditioner compressor according to claim 1, characterized in that: The conveying mechanism includes an OK conveyor belt (13) and an NG conveyor belt (14) for transporting qualified and unqualified products, respectively.

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