A reducer synchronous post-cutting device
By designing a synchronous back-cutting device for reducing pipes, stable clamping of both ends of the reducing pipe and positioning of the small end of the eccentric reducing pipe were achieved, solving the problems of unstable clamping and difficult positioning of existing equipment, and improving the quality and accuracy of reducing pipe processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN AIBIKE AIR CONDITIONER FITTINGS CO LTD
- Filing Date
- 2025-08-04
- Publication Date
- 2026-07-31
AI Technical Summary
Existing reducing pipe processing equipment is prone to causing the reducing pipe to vibrate during clamping, and it is difficult to effectively position and fix the small end of the eccentric reducing pipe, resulting in poor processing quality.
A synchronous back-cutting device for reducing pipes was designed, including clamping device one, positioning device, lifting device and clamping device two. By clamping both ends of the reducing pipe and positioning and fixing the small end of the eccentric reducing pipe, the processing quality is improved.
It effectively prevents vibration of the reducer during processing and improves processing quality, especially the positioning and clamping of the small end of the eccentric reducer, which enhances processing accuracy and stability.
Smart Images

Figure CN224575170U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of reducing pipe processing equipment, and in particular to a synchronous back-cutting device for reducing pipes. Background Technology
[0002] A reducer is a pipe fitting with different diameters at both ends, commonly used in the chemical industry. Reducers require cutting during processing, and to improve product quality, it is necessary to grind the ends of the reducer after cutting.
[0003] Existing reducing pipe processing equipment, such as the Chinese utility model patent CN221185577U (a processing equipment for the straight edge of a large-diameter reducing pipe), represents a class of prior art. Its main structure includes a first clamping plate, a second clamping plate, a first bevel gear, a bolt, a second bevel gear, a third bevel gear, and a fourth bevel gear. The first bevel gear, bolt, second bevel gear, third bevel gear, and fourth bevel gear work together to drive the first clamping plate and the second clamping plate to clamp and fix the reducing pipe and drive it to rotate.
[0004] However, the existing technology and equipment still have the following problems when in use: the existing machines only clamp one end of the reducer, which easily causes the reducer to vibrate during processing, resulting in poor processing quality. In addition, when clamping eccentric reducers, the existing machines are not convenient for positioning and fixing the position of the small end of the reducer, resulting in poor processing quality. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a synchronous back-cutting device for reducing pipes. By setting up a clamping device 1, a lifting device and a clamping device 2, both ends of the reducing pipe are clamped simultaneously, which can prevent the reducing pipe from vibrating during processing and improve the processing quality. Furthermore, by setting up a positioning device, a lifting device and a clamping device 2, the small end of the eccentric reducing pipe is positioned and clamped and fixed, thereby improving the processing quality.
[0006] This utility model discloses a synchronous back-cutting device for reducing pipes, including an adjusting device; it also includes a clamping device one, a positioning device, a lifting device, and a clamping device two. The clamping device one, the positioning device, and the lifting device are all mounted on the adjusting device, and the clamping device two is mounted on the lifting device. The adjusting device facilitates clamping reducing pipes of different specifications, the clamping device one clamps the large end of the reducing pipe, the positioning device positions the small end of the reducing pipe, and the lifting device and the clamping device two cooperate to clamp the small end of the reducing pipe.
[0007] Preferably, the adjusting device includes a support, a bidirectional lead screw, two guide rods, a reducer, a motor, a slider, and a slider. The support is mounted on the ground. The bidirectional lead screw is rotatably mounted inside the support. The two guide rods are fixedly mounted inside the support and are located on the left and right sides of the bidirectional lead screw, respectively. The reducer is fixedly mounted on one side of the support and rotatably connects the support and the bidirectional lead screw. The motor is fixedly mounted on one side of the reducer and provides power to the bidirectional lead screw through the reducer. Slider 1 and slider 2 are slidably mounted on the bidirectional lead screw and the two guide rods, respectively located at the front and rear of the bidirectional lead screw. Slider 1 and slider 2 are threadedly engaged with the bidirectional lead screw. The motor provides power to drive the bidirectional lead screw to rotate, causing slider 1 and slider 2 to move closer or further apart, thereby adjusting the clamping distance and facilitating the clamping of different sizes of reducers.
[0008] Preferably, the clamping device includes a bracket two and a three-jaw chuck. The bracket two is fixedly installed on the top of the slider one, and the three-jaw chuck is rotatably installed inside the bracket two. The three-jaw chuck clamps and fixes the large end of the reducer, and the freely rotating three-jaw chuck allows the reducer to rotate around its own large end axis when clamped.
[0009] Preferably, the positioning device includes a gripper cylinder and two positioning blocks. The gripper cylinder is fixedly installed on the top of the slider, and the two positioning blocks are respectively installed on the left and right ends of the gripper cylinder. The gripper cylinder provides power to drive the positioning blocks to move closer or further apart. When the positioning blocks move closer together, they squeeze the small end of the reducer. In conjunction with the three-jaw chuck, the axis of the small end of the reducer rotates to be directly above or below the axis of the large end, thereby positioning the small end of the reducer.
[0010] Preferably, the lifting device includes two lead screws, two sets of guide rods, a bracket, a slider, two brackets, a rotating shaft, a reducer, a motor, two rotating shafts, and four bevel gears. Both lead screws are rotatably mounted on the top of the slider. Both sets of guide rods are fixedly mounted on the top of the slider, with the guide rods located on the front and rear sides of the two lead screws respectively. Both sets of guide rods are located in front of the gripper cylinder. The brackets are mounted on the tops of the two lead screws and the two sets of guide rods. The slider is slidably mounted on the two lead screws and the two sets of guide rods, with threaded connections between the slider and the two lead screws. The two brackets are fixedly mounted on the tops of the brackets. The rotating shafts are rotatably mounted on... On the two supports, reducer 2 is fixedly installed at the top of support 3, and reducer 2 is rotatably connected to shaft 1. Motor 2 is fixedly installed on the side of reducer 2, and motor 2 provides power to shaft 1 through reducer 2. Both shafts 2 are rotatably installed at the top of support 3, and the two shafts 2 are fixedly connected between support 3 and two lead screws respectively. Four bevel gears 1 are fixedly installed at the top of the two shafts 2 and at the left and right ends of shaft 1 respectively, and the four bevel gears 1 mesh with each other in pairs. Motor 2 provides power, and the power is transmitted through reducer 2, shaft 1, bevel gear 1, shaft 2, lead screw and guide rod 2 to drive slider 3 to move up and down.
[0011] Preferably, the clamping device two includes a clamping cylinder two, two clamping blocks and two rubber pads. The clamping cylinder two is fixedly installed on the top of the slider three. The two clamping blocks are respectively installed on the left and right ends of the clamping cylinder two. The two rubber pads are respectively installed on the two clamping blocks and are located between the two clamping blocks. The clamping cylinder two provides power to drive the clamping blocks to move closer or further apart. The clamping blocks move closer together to clamp the small end of the reducer. The rubber pads facilitate clamping the small ends of reducers of different diameters.
[0012] Preferably, the lifting device includes two guide rods (3), a bracket (5), four brackets (6), eight sprockets, four chains, a slider (4), two brackets (7), a rotating shaft (3), a reducer (3), a motor (3), and four bevel gears (2). The two guide rods (3) and four brackets (6) are fixedly mounted on the top of the slider (2), and both guide rods (3) and four brackets (6) are located in front of the gripper cylinder (1). The four brackets (6) are located on the front and rear sides of the two guide rods (3), respectively. The bracket (5) is mounted on the top of the two guide rods (3). The eight sprockets are rotatably mounted on the front and rear ends of the bracket (5) and on the four brackets (6), respectively, with the four brackets (6) located between the eight sprockets. The four chains are mounted on the eight sprockets, and the slider (4) is slidably mounted on... Two guide rods are fixedly connected to the slider and four chains. Two brackets are mounted on the side of the bracket. The rotating shaft is rotatably mounted on the two brackets. The reducer is fixedly mounted on the side of the bracket and is rotatably connected to the rotating shaft. The motor is fixedly mounted on the side of the reducer and provides power to the rotating shaft through the reducer. Four bevel gears are fixedly mounted on the front ends of the two sprockets at the top front and on the left and right ends of the rotating shaft, and the four bevel gears mesh with each other in pairs. The motor provides power, which is transmitted through the reducer, the rotating shaft, the bevel gears, the sprockets, and the chains to drive the slider to move up and down.
[0013] Preferably, the clamping device two includes a clamping cylinder two, two clamping blocks and two rubber pads. The clamping cylinder two is fixedly installed on the top of the slider four. The two clamping blocks are respectively installed on the left and right ends of the clamping cylinder two. The two rubber pads are respectively installed on the two clamping blocks and are located between the two clamping blocks. The clamping cylinder two provides power to drive the clamping blocks to move closer or further apart. The clamping blocks move closer together to clamp the small end of the reducer. The rubber pads facilitate clamping the small ends of reducers of different diameters.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by clamping both ends of the reducer at the same time, vibration of the reducer during processing can be prevented, resulting in higher processing quality. Furthermore, by positioning and clamping the small end of the eccentric reducer, the processing quality can be improved. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the isometric structure of this utility model;
[0016] Figure 2 This is an isometric structural diagram of the adjusting device;
[0017] Figure 3 This is an isometric structural schematic diagram of clamping device one;
[0018] Figure 4 This is an isometric structural diagram of the positioning device;
[0019] Figure 5This is an isometric structural diagram of the lifting device;
[0020] Figure 6 This is an isometric structural diagram of the clamping device 2 and the lifting device in Embodiment 1;
[0021] Figure 7 This is an isometric structural diagram of the clamping device 2 and the lifting device in Embodiment 2.
[0022] In the attached diagram, the following are labeled: 01, Adjustment device; 11, Support 1; 12, Bidirectional lead screw; 13, Guide rod 1; 14, Reducer 1; 15, Motor 1; 16, Slider 1; 17, Slider 2; 02, Clamping device 1; 21, Support 2; 22, Three-jaw chuck; 03, Positioning device; 31, Gripper cylinder 1; 32, Positioning block; 04, Lifting device; 41, Lead screw; 42, Guide rod 2; 43, Support 3; 44, Slider 3; 45 46. Support 4; 47. Rotating shaft 1; 48. Reducer 2; 49. Motor 2; 50. Rotating shaft 2; 51. Bevel gear 1; 52. Clamping device 2; 53. Gripper cylinder 2; 64. Clamping block; 55. Rubber pad; 66. Guide rod 3; 67. Support 5; 68. Support 6; 69. Support 6; 70. Motor 3; 71. Bevel gear 2. Detailed Implementation
[0023] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1
[0024] like Figure 1 As shown, it includes an adjusting device 01; it also includes a clamping device 1 02, a positioning device 03, a lifting device 04, and a clamping device 2 05. The clamping device 1 02, the positioning device 03, and the lifting device 04 are all mounted on the adjusting device 01, and the clamping device 2 05 is mounted on the lifting device 04. The adjusting device 01 facilitates clamping of different diameter reducers. The clamping device 1 02 clamps the large end of the reducer, the positioning device 03 positions the small end of the reducer, and the lifting device 04 and the clamping device 2 05 work together to clamp the small end of the reducer.
[0025] like Figure 2As shown, the adjusting device 01 includes a bracket 11, a bidirectional lead screw 12, two guide rods 13, a reducer 14, a motor 15, a slider 16, and a slider 2 17. The bracket 11 is installed on the ground. The bidirectional lead screw 12 is rotatably installed inside the bracket 11. The two guide rods 13 are fixedly installed inside the bracket 11, and the two guide rods 13 are located on the left and right sides of the bidirectional lead screw 12, respectively. The reducer 14 is fixedly installed on the side end of the bracket 11, and the reducer 14 passes through the bracket 11 and is rotatably connected to the bidirectional lead screw 12. The motor 15 is fixedly installed on the side end of the reducer 14, and the motor 15 provides power to the bidirectional lead screw 12 through the reducer 14. The sliders 16 and 2 17 are slidably installed on the bidirectional lead screw 12 and the two guide rods 13, and the sliders 16 and 2 17 are located at the front and rear parts of the bidirectional lead screw 12, respectively. The sliders 16 and 2 17 are threadedly engaged with the bidirectional lead screw 12, respectively.
[0026] like Figure 3 As shown, the clamping device 102 includes a bracket 21 and a three-jaw chuck 22. The bracket 21 is fixedly installed on the top of the slider 16, and the three-jaw chuck 22 is rotatably installed inside the bracket 21.
[0027] like Figure 4 As shown, the positioning device 03 includes a gripper cylinder 31 and two positioning blocks 32. The gripper cylinder 31 is fixedly installed on the top of the slider 17, and the two positioning blocks 32 are respectively installed on the left and right ends of the gripper cylinder 31.
[0028] like Figure 6As shown, the lifting device 04 includes two lead screws 41, two sets of guide rods 42, a bracket 43, a slider 44, two brackets 45, a rotating shaft 46, a reducer 47, a motor 48, two rotating shafts 49, and four bevel gears 50. Both lead screws 41 are rotatably mounted on the top of the slider 17. Both sets of guide rods 42 are fixedly mounted on the top of the slider 17, and are located on the front and rear sides of the two lead screws 41 respectively. Both sets of guide rods 42 are located in front of the gripper cylinder 31. The bracket 43 is mounted on the top of the two lead screws 41 and the two sets of guide rods 42. The slider 44 is slidably mounted on the two lead screws 41 and the two sets of guide rods 42, and there is a connection between the slider 44 and the two lead screws 41. The screw thread is used to fix two brackets 45 to the top of bracket 3 43. The rotating shaft 46 is rotatably mounted on the two brackets 45. The reducer 47 is fixedly mounted on the top of bracket 3 43 and is rotatably connected to the rotating shaft 46. The motor 48 is fixedly mounted on the side of the reducer 47 and provides power to the rotating shaft 46 through the reducer 47. The two rotating shafts 49 are rotatably mounted on the top of bracket 3 43 and are fixedly connected between bracket 3 43 and two lead screws 41 respectively. The four bevel gears 50 are fixedly mounted on the top of the two rotating shafts 49 and the left and right ends of the rotating shaft 46 respectively, and the four bevel gears 50 mesh with each other in pairs.
[0029] like Figure 6 As shown, the clamping device 205 includes a gripper cylinder 2 51, two clamping blocks 52 and two rubber pads 53. The gripper cylinder 2 51 is fixedly installed on the top of the slider 3 44. The two clamping blocks 52 are respectively installed on the left and right ends of the gripper cylinder 2 51. The two rubber pads 53 are respectively installed on the two clamping blocks 52, and the two rubber pads 53 are both located between the two clamping blocks 52.
[0030] First, insert the large end of the reducer into the three-jaw chuck 22. Then, manually adjust the three-jaw chuck 22 to clamp and fix the large end of the reducer. The freely rotating three-jaw chuck 22 allows the reducer to rotate around its own axis of large end during clamping. Next, turn on motor 15. Motor 15 provides power to drive the bidirectional lead screw 12 to rotate, causing slider 16 and slider 2 17 to move closer or further apart, thereby adjusting the clamping distance and facilitating the clamping of reducers of different specifications. When the small end of the reducer reaches the rubber pad 53, turn on the gripper cylinder 31. Gripper cylinder 31 provides power to drive the positioning blocks 32 to move closer or further apart. The positioning blocks 32 move closer together to squeeze the small end of the reducer, coordinating with... The three-jaw chuck 22 rotates the small end shaft of the reducer to directly above or below the large end shaft, thereby positioning the small end of the reducer. Then, the second motor 48 and the second gripper cylinder 51 are turned on. The second motor 48 provides power, which is transmitted through the second reducer 47, the first rotating shaft 46, the first bevel gear 50, the second rotating shaft 49, the lead screw 41, and the second guide rod 42, driving the third slider 44 to move up and down. The second gripper cylinder 51 provides power, driving the clamping blocks 52 to move closer or further apart. The clamping blocks 52 move closer together to clamp the small end of the reducer. The rubber pad 53 facilitates clamping the small ends of reducers of different diameters. At this time, the machine simultaneously clamps both ends of the reducer, which facilitates the synchronous post-cutting of both ends of the reducer. Example 2
[0031] like Figure 2 As shown, it includes an adjusting device 01; it also includes a clamping device 1 02, a positioning device 03, a lifting device 04, and a clamping device 2 05. The clamping device 1 02, the positioning device 03, and the lifting device 04 are all mounted on the adjusting device 01, and the clamping device 2 05 is mounted on the lifting device 04. The adjusting device 01 facilitates clamping of different diameter reducers. The clamping device 1 02 clamps the large end of the reducer, the positioning device 03 positions the small end of the reducer, and the lifting device 04 and the clamping device 2 05 work together to clamp the small end of the reducer.
[0032] like Figure 3As shown, the adjusting device 01 includes a bracket 11, a bidirectional lead screw 12, two guide rods 13, a reducer 14, a motor 15, a slider 16, and a slider 2 17. The bracket 11 is installed on the ground. The bidirectional lead screw 12 is rotatably installed inside the bracket 11. The two guide rods 13 are fixedly installed inside the bracket 11, and the two guide rods 13 are located on the left and right sides of the bidirectional lead screw 12, respectively. The reducer 14 is fixedly installed on the side end of the bracket 11, and the reducer 14 passes through the bracket 11 and is rotatably connected to the bidirectional lead screw 12. The motor 15 is fixedly installed on the side end of the reducer 14, and the motor 15 provides power to the bidirectional lead screw 12 through the reducer 14. The sliders 16 and 2 17 are slidably installed on the bidirectional lead screw 12 and the two guide rods 13, and the sliders 16 and 2 17 are located at the front and rear parts of the bidirectional lead screw 12, respectively. The sliders 16 and 2 17 are threadedly engaged with the bidirectional lead screw 12, respectively.
[0033] like Figure 4 As shown, the clamping device 102 includes a bracket 21 and a three-jaw chuck 22. The bracket 21 is fixedly installed on the top of the slider 16, and the three-jaw chuck 22 is rotatably installed inside the bracket 21.
[0034] like Figure 5 As shown, the positioning device 03 includes a gripper cylinder 31 and two positioning blocks 32. The gripper cylinder 31 is fixedly installed on the top of the slider 17, and the two positioning blocks 32 are respectively installed on the left and right ends of the gripper cylinder 31.
[0035] like Figure 7As shown, the lifting device 04 includes two guide rods 61, bracket 62, four brackets 63, eight sprockets 64, four chains 65, a slider 66, two brackets 67, a rotating shaft 68, a reducer 69, a motor 70, and four bevel gears 71. The two guide rods 61 and four brackets 63 are fixedly mounted on the top of the slider 17, and are located in front of the gripper cylinder 31. The four brackets 63 are located on the front and rear sides of the two guide rods 61, respectively. Bracket 62 is mounted on the top of the two guide rods 61. The eight sprockets 64 are rotatably mounted on the front and rear ends of bracket 62 and on the four brackets 63, respectively, and the four brackets 63 are located on the eight sprockets 64. In this configuration, four chains 65 are respectively mounted on eight sprockets 64, slider four 66 is slidably mounted on two guide rods three 61, and slider four 66 and the four chains 65 are fixedly connected, two brackets seven 67 are mounted on the side of bracket five 62, shaft three 68 is rotatably mounted on the two brackets seven 67, reducer three 69 is fixedly mounted on the side of bracket five 62, and reducer three 69 and shaft three 68 are rotatably connected, motor three 70 is fixedly mounted on the side of reducer three 69, and motor three 70 provides power to shaft three 68 through reducer three 69, and four bevel gears two 71 are respectively fixedly mounted on the front end of the two sprockets 64 at the top front and the left and right ends of shaft three 68, and the four bevel gears two 71 mesh with each other in pairs;
[0036] like Figure 7 As shown, the clamping device 205 includes a gripper cylinder 2 51, two clamping blocks 52 and two rubber pads 53. The gripper cylinder 2 51 is fixedly installed on the top of the slider 4 66. The two clamping blocks 52 are respectively installed on the left and right ends of the gripper cylinder 2 51. The two rubber pads 53 are respectively installed on the two clamping blocks 52, and the two rubber pads 53 are both located between the two clamping blocks 52.
[0037] First, insert the large end of the reducer into the three-jaw chuck 22. Then, manually adjust the three-jaw chuck 22 to clamp and fix the large end of the reducer. The freely rotating three-jaw chuck 22 allows the reducer to rotate around its own axis during clamping. Next, turn on motor 15. Motor 15 provides power to drive the bidirectional lead screw 12 to rotate, causing slider 16 and slider 2 17 to move closer or further apart, thus adjusting the clamping distance and facilitating the clamping of reducers of different specifications. When the small end of the reducer reaches the rubber pad 53, turn on the gripper cylinder 31. Gripper cylinder 31 provides power to drive the positioning blocks 32 to move closer or further apart. The positioning blocks 32 squeeze the small end of the reducer as they move closer together. The pressure, combined with the three-jaw chuck 22, rotates the small end shaft of the reducer to directly above or below the large end shaft, thereby positioning the small end of the reducer. Then, the motor 3 70 and the gripper cylinder 2 51 are turned on. The motor 3 70 provides power, which is transmitted through the reducer 3 69, the rotating shaft 3 68, the bevel gear 2 71, the sprocket 64 and the chain 65, driving the slider 4 66 to move up and down. The gripper cylinder 2 51 provides power, driving the clamping blocks 52 to move closer or further apart. The clamping blocks 52 move closer together to clamp the small end of the reducer. The rubber pad 53 facilitates clamping the small ends of reducers of different diameters. At this time, the machine simultaneously clamps both ends of the reducer, facilitating the synchronous post-cutting of both ends of the reducer.
[0038] like Figures 1 to 7 As shown, this utility model discloses a synchronous back-cutting device for reducing pipes. During operation, the larger end of the reducing pipe is first inserted into the three-jaw chuck 22. Then, the three-jaw chuck 22 is manually adjusted to clamp and fix the larger end of the reducing pipe. The freely rotating three-jaw chuck 22 allows the reducing pipe to rotate around its own axis during clamping. Next, motor 15 is activated, providing power to drive the bidirectional lead screw 12 to rotate, causing sliders 16 and 17 to move closer or further apart, thus adjusting the clamping distance and facilitating the clamping of reducing pipes of different specifications. When the smaller end of the reducing pipe reaches the rubber pad 53, the clamping cylinder 31 is activated, providing power to drive the positioning blocks 32 to move closer or further apart. The smaller end of the reducer is squeezed by the two jaws moving closer together. With the help of the three-jaw chuck 22, the axis of the smaller end of the reducer rotates to be directly above or below the axis of the larger end, thereby positioning the smaller end of the reducer. Then, the motor 3 70 and the gripper cylinder 2 51 are turned on. The motor 3 70 provides power, which is transmitted through the reducer 3 69, the rotating shaft 3 68, the bevel gear 2 71, the sprocket 64 and the chain 65 to drive the slider 4 66 to move up and down. The gripper cylinder 2 51 provides power to drive the clamping blocks 52 to move closer or further apart. The clamping blocks 52 move closer together to clamp the smaller end of the reducer. The rubber pad 53 facilitates clamping the smaller ends of reducers of different diameters. At this time, the machine simultaneously clamps both ends of the reducer, which facilitates the simultaneous post-cutting of both ends of the reducer.
[0039] The components of this utility model, including the bidirectional lead screw 12, motor 15, three-jaw chuck 22, gripper cylinder 31, two lead screws 41, motor 48, four bevel gears 50, gripper cylinder 51, two rubber pads 53, eight sprockets 64, four chains 65, motor 70, and four bevel gears 71, are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative effort from those skilled in the art.
[0040] The main functions achieved by this utility model are as follows: by setting up clamping device 1 02, lifting device 04 and clamping device 2 05, both ends of the reducer are clamped simultaneously, which can prevent the reducer from vibrating during processing and improve the processing quality. Furthermore, by setting up positioning device 03, lifting device 04 and clamping device 2 05, the small end of the eccentric reducer is positioned and clamped and fixed, which improves the processing quality. This solves the existing technical problems that existing machines only clamp one end of the reducer, which easily causes the reducer to vibrate during processing, resulting in poor processing quality. In addition, existing machines are inconvenient to position and fix the small end of the reducer when clamping the eccentric reducer, resulting in poor processing quality.
[0041] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A synchronous back-cutting device for reducing pipe diameters, comprising an adjusting device (01); characterized in that, It also includes clamping device one (02), positioning device (03), lifting device (04) and clamping device two (05). Clamping device one (02), positioning device (03) and lifting device (04) are all installed on the adjusting device (01), and clamping device two (05) is installed on the lifting device (04). The adjusting device (01) is convenient for clamping different sizes of reducers. Clamping device one (02) clamps the large end of the reducer. The positioning device (03) positions the small end of the reducer. The lifting device (04) and clamping device two (05) work together to clamp the small end of the reducer.
2. A synchronous back cutting device for a reducer as defined in claim 1, wherein, The adjusting device (01) includes a bracket (11), a bidirectional lead screw (12), two guide rods (13), a reducer (14), a motor (15), a slider (16), and a slider (17). The bracket (11) is installed on the ground. The bidirectional lead screw (12) is rotatably installed inside the bracket (11). The two guide rods (13) are fixedly installed inside the bracket (11) and are located on the left and right sides of the bidirectional lead screw (12). The reducer (14) is fixedly installed on the side of the bracket (11). 14) The motor is rotatably connected between the bracket (11) and the double-acting screw (12). The motor (15) is fixedly installed on the side of the reducer (14), and the motor (15) provides power to the double-acting screw (12) through the reducer (14). The slider (16) and slider (27) are slidably installed on the double-acting screw (12) and the two guide rods (13). The slider (16) and slider (27) are located at the front and rear of the double-acting screw (12) respectively. The slider (16) and slider (27) are threadedly engaged with the double-acting screw (12) respectively.
3. A synchronous back cutting device for a reducer as defined in claim 2, wherein, The clamping device 1 (02) includes a bracket 2 (21) and a three-jaw chuck (22). The bracket 2 (21) is fixedly installed on the top of the slider 1 (16), and the three-jaw chuck (22) is rotatably installed inside the bracket 2 (21).
4. A synchronous back cutting device for a reducer as defined in claim 2, wherein, The positioning device (03) includes a gripper cylinder (31) and two positioning blocks (32). The gripper cylinder (31) is fixedly installed on the top of the slider (17), and the two positioning blocks (32) are respectively installed on the left and right ends of the gripper cylinder (31).
5. A synchronous back cutting device for a reducer as defined in claim 2 wherein, The lifting device (04) includes two lead screws (41), two sets of guide rods (42), a bracket (43), a slider (44), two brackets (45), a rotating shaft (46), a reducer (47), a motor (48), two rotating shafts (49), and four bevel gears (50). The two lead screws (41) are rotatably mounted on the top of the slider (17). The two sets of guide rods (42) are fixedly mounted on the top of the slider (17), and the two sets of guide rods (42) are located on the front and rear sides of the two lead screws (41). The two sets of guide rods (42) are located in front of the gripper cylinder (31). The bracket (43) is mounted on the top of the two lead screws (41) and the two sets of guide rods (42). The slider (44) is slidably mounted on the two lead screws (41) and the two sets of guide rods (42). The slider (44) and the two lead screws (41) are also mounted on the top of the two lead screws (41) and the two sets of guide rods (42). All are threaded together. The two brackets four (45) are fixedly installed on the top of the bracket three (43). The shaft one (46) is rotatably installed on the two brackets four (45). The reducer two (47) is fixedly installed on the top of the bracket three (43), and the reducer two (47) and the shaft one (46) are rotatably connected. The motor two (48) is fixedly installed on the side of the reducer two (47), and the motor two (48) provides power to the shaft one (46) through the reducer two (47). The two shafts two (49) are rotatably installed on the top of the bracket three (43), and the two shafts two (49) pass through the bracket three (43) and are fixedly connected to the two lead screws (41). The four bevel gears one (50) are fixedly installed on the top of the two shafts two (49) and the left and right ends of the shaft one (46), and the four bevel gears one (50) mesh with each other in pairs.
6. A synchronous back cutting device for a reducer as defined in claim 5, wherein, The clamping device two (05) includes a gripper cylinder two (51), two clamping blocks (52) and two rubber pads (53). The gripper cylinder two (51) is fixedly installed on the top of the slider three (44). The two clamping blocks (52) are respectively installed on the left and right ends of the gripper cylinder two (51). The two rubber pads (53) are respectively installed on the two clamping blocks (52) and both rubber pads (53) are located between the two clamping blocks (52).
7. A synchronous back cutting device for a reducer as defined in claim 2 wherein, The lifting device (04) includes two guide rods (61), brackets (62), four brackets (63), eight sprockets (64), four chains (65), a slider (66), two brackets (67), a rotating shaft (68), a reducer (69), a motor (70), and four bevel gears (71). The two guide rods (61) and the four brackets (63) are fixedly installed on the top of the slider (17), and the two guide rods (61) and the four brackets (63) are located in front of the gripper cylinder (31). The four brackets (63) are located on the front and rear sides of the two guide rods (61). The brackets (62) are installed on the top of the two guide rods (61). The eight sprockets (64) are rotatably installed on the front and rear ends of the brackets (62) and on the four brackets (63). The four brackets (63) are located on the eight sprockets (64). 4) Between, four chains (65) are respectively installed on eight sprockets (64), slider four (66) is slidably installed on two guide rods three (61), and slider four (66) and four chains (65) are fixedly connected, two brackets seven (67) are installed on the side of bracket five (62), shaft three (68) is rotatably installed on two brackets seven (67), reducer three (69) is fixedly installed on the side of bracket five (62), and reducer three (69) and shaft three (68) are rotatably connected, motor three (70) is fixedly installed on the side of reducer three (69), and motor three (70) provides power to shaft three (68) through reducer three (69), four bevel gears two (71) are respectively fixedly installed on the front end of two sprockets (64) and the left and right ends of shaft three (68), and the four bevel gears two (71) mesh with each other in pairs.
8. A synchronous back cutting device for a reducer as defined in claim 7, wherein, The clamping device two (05) includes a gripper cylinder two (51), two clamping blocks (52) and two rubber pads (53). The gripper cylinder two (51) is fixedly installed on the top of the slider four (66). The two clamping blocks (52) are respectively installed on the left and right ends of the gripper cylinder two (51). The two rubber pads (53) are respectively installed on the two clamping blocks (52) and both rubber pads (53) are located between the two clamping blocks (52).