Header pipe polishing device

Abstract

This utility model relates to a header pipe grinding device, which includes: a base, set on the ground; at least two supports, arranged parallel and spaced apart on the upper end of the base; a header, with both ends passing through the two supports and connected to the two supports with clamps, and having several branch pipes on its side, the branch pipes being arranged vertically upwards; a three-axis gantry frame, erected on the ground, with a motor fixed on the moving end of the three-axis gantry frame, the three-axis gantry frame driving the motor to move along the X, Y, and Z axes, a grinding head being set on the output end of the lower end of the motor, the grinding head being arranged vertically, the base being located inside the three-axis gantry frame, the moving path of the motor passing through the header, and the output end of the motor driving the grinding head to rotate, so as to achieve grinding of the inner wall of the branch pipes. The device has a simple structure, is easy to use, and can fix a long header and grind multiple branch pipes on the side of the header.

Description

Technical Field

[0001] This utility model relates to the field of grinding equipment technology, and in particular to a grinding device for header pipes. Background Technology

[0002] The main function of the header is to collect the boiler working fluid or redistribute the working fluid to other pipelines through the header. It usually has a cylindrical body and several branch pipes set on the side of the cylindrical body. In order to facilitate the connection with other pipelines, there are certain requirements for the precision and smoothness of the inner wall of the branch pipes, which need to be ground by a grinding machine.

[0003] A typical hole grinding machine includes a frame with a chuck disc at the top. Hollow pipe fittings are fixed to the top of the chuck disc. A motor is also mounted on the frame, with a grinding head located below the motor. The grinding head is raised and lowered to grind the interior of the hollow pipe fitting. This type of hole grinding machine is only suitable for grinding the inner walls of small-sized hollow pipes. A single chuck disc is insufficient to hold long headers and does not provide enough space to grind the numerous branch pipes on the sides of the header.

[0004] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this disclosure, and therefore may include information that does not constitute prior art known to those skilled in the art. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model discloses a header pipe grinding device to meet the requirements for grinding the inner wall of the side branch pipe of the header.

[0006] The technical solution adopted in this utility model is as follows: A header pipe grinding device includes: a base, set on the ground; at least two supports, arranged parallel and spaced apart on the upper end of the base; a header, with both ends passing through the two supports and connected to the two supports with clamps, and several branch pipes on the side, the branch pipes being arranged vertically upwards; a three-axis gantry frame, erected on the ground, with a motor fixed on the moving end of the three-axis gantry frame, the three-axis gantry frame driving the motor to move along the X, Y, and Z axes, a grinding head being set on the output end of the lower end of the motor, the grinding head being arranged vertically, the base being located inside the three-axis gantry frame, and the moving path of the motor passing through the header.

[0007] A further technical solution is that the support includes a vertical plate, the upper end of which has a first hoop, and the upper end of which has a second hoop, and the first hoop and the second hoop together form a through hole for the container to pass through.

[0008] A further technical solution is that a semi-circular groove is provided at the upper end of the vertical plate, and first ears are provided at the upper ends of both sides of the vertical plate; the second hoop includes a semi-circular arc plate and second ears provided at both ends of the semi-circular arc plate, and the first ears and the second ears are connected by a first fixing member.

[0009] A further technical solution is that the first fastener includes a first bolt and a first nut, the first bolt passing through the first ear and the second ear and being bolted to the first nut.

[0010] A further technical solution is that a base plate is provided at the lower end of the vertical plate, and the two ends of the base plate extend out from both sides of the vertical plate. Several fixed seats are provided at parallel intervals along the length direction at the upper end of the base, and the fixed seats are parallel to the width direction of the base.

[0011] A further technical solution is that a T-shaped groove is formed at the upper end of the fixed base along its length direction, and the base plate is connected to the T-shaped groove by two sets of second fixing members.

[0012] A further technical solution is that the second fastener includes a T-bolt and a second nut. The head of the T-bolt is engaged in the T-groove and can slide along the T-groove. The shank of the T-bolt passes through the T-groove and the base plate in sequence and is threadedly connected to the second nut.

[0013] A further technical solution is that the header includes a cylindrical body, and gaskets are provided between the cylindrical body and the semi-circular arc plate, and between the outer side of the cylindrical body and the semi-circular groove.

[0014] The beneficial effects of this utility model embodiment are as follows: (I) In the present invention, the header pipe grinding device is used by the operator to connect the clamps at both ends of the header to the support. The three-axis gantry is started, and the three-axis gantry drive motor moves along the X, Y, and Z axes until the grinding head extends into the branch pipe. The motor is then started, and the output end of the motor drives the grinding head to rotate, thereby grinding the inner wall of the branch pipe. The structure is simple and easy to use. It can fix a long header and grind multiple branch pipes on the side of the header.

[0015] (ii) Furthermore, a T-slot is formed at the upper end of the fixed base along its length, and a base plate is provided at the lower end of the vertical plate. The base plate and the T-slot are connected by two sets of second fasteners. The bracket is fixed on the fixed base at the corresponding spacing according to the length of the header. At the same time, according to the number of headers, multiple brackets and headers can be fixed side by side on the same fixed base to improve production efficiency. Attached Figure Description

[0016] Figure 1 This is an isometric view of the header pipe grinding device of this utility model.

[0017] Figure 2 This is an isometric view of the support in the header and pipe grinding device of this utility model.

[0018] Figure 3 This is an isometric view of the base, support, and header in the header and pipe grinding device of this utility model.

[0019] In the picture: 1. Three-axis gantry frame; 11. Motor; 12. Grinding head; 2. Base; 21. Fixing seat; 211. T-slot; 3. Header; 31. Cylinder; 32. Branch pipe; 4. Bracket; 41. Base plate; 42. Vertical plate; 421. Semicircular groove; 422. First ear; 43. Second hoop; 431. Semicircular arc plate; 432. Second ear; 5. First fixing component; 51. First bolt; 52. First nut; 6. Second fixing component; 61. T-bolt; 62. Second nut. Detailed Implementation

[0020] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0021] First embodiment: This embodiment discloses a device for grinding header pipes.

[0022] like Figure 1 As shown, the header pipe grinding device includes a base 2, a bracket 4, a header 3, and a three-axis gantry frame 1.

[0023] The base 2 is placed on the ground. For example, the base 2 is a cuboid structure.

[0024] At least two brackets 4 are arranged parallel and spaced apart on the upper end of the base 2. The header 3 passes through two brackets 4 at each end and is connected to the two brackets 4 with clamps. Several branch pipes 32 are arranged vertically upwards on the side. For example... Figure 2As shown, exemplarily, the bracket 4 includes a vertical plate 42, with a first hoop at the upper end of the vertical plate 42, and a second hoop 43 at the upper end of the first hoop. The first hoop and the second hoop 43 form a through hole for the collection box 3 to pass through. Specifically, a semi-circular groove 421 is formed at the upper end of the vertical plate 42, and first ears 422 are provided at the upper ends of both sides of the vertical plate 42. The first ears 422 and the semi-circular groove 421 combine to form the first hoop. The second hoop 43 includes a semi-circular arc plate 431 and second ears 432 provided at both ends of the semi-circular arc plate 431. The inner diameter of the semi-circular arc plate 431 is the same as that of the semi-circular groove 421. The first ears 422 and the second ears 432 are connected by a first fixing member 5. The first fixing member 5 includes a first bolt 51 and a first nut 52. The first bolt 51 passes through the first ears 422 and the second ears 432 and is bolted to the first nut 52.

[0025] like Figure 3 As shown, the header 3 includes a cylindrical body 31, with the portions of the cylindrical body 31 without branch pipes 32 passing through a through hole formed by the first hoop and the second hoop 43. Preferably, gaskets (not shown in the figure) are provided between the cylindrical body 31 and the semi-circular plate 431, and between the outer side of the cylindrical body 31 and the semi-circular groove 421, to improve the firmness of the fixing between the cylindrical body 31 and the bracket 4, and at the same time, to accommodate headers 3 with different outer diameters.

[0026] like Figure 1 As shown, the three-axis gantry frame 1 is erected on the ground. A motor 11 is fixed on the moving end of the three-axis gantry frame 1. The three-axis gantry frame 1 drives the motor 11 to move along the X, Y, and Z axes. A grinding head 12 is set on the output end of the lower end of the motor 11. The grinding head 12 is set vertically. The base 2 is located inside the three-axis gantry frame 1. The moving path of the motor 11 passes through the header 3.

[0027] In this embodiment, when using the header pipe grinding device, the operator moves the header 3 onto the first clamp of the two supports 4, rotates the header 3 so that its branch pipe 32 is vertically upward, and fixes the second clamp 43 to the first clamp through the first fixing member 5, thereby connecting the two ends of the header 3 to the supports 4. The three-axis gantry 1 is started, and the three-axis gantry 1 drives the motor 11 to move along the X, Y, and Z axes until the grinding head 12 extends into the branch pipe 32. The motor 11 is started, and the output end of the motor 11 drives the grinding head 12 to rotate, so as to grind the inner wall of the branch pipe 32. The structure is simple and easy to use. It can fix a long header 3 and grind multiple branch pipes 32 on the side of the header 3.

[0028] Second embodiment: Based on the first embodiment, the second embodiment further optimizes and refines the support 4 of the first embodiment.

[0029] like Figure 2 and Figure 3As shown, a base plate 41 is provided at the lower end of the vertical plate 42, and the two ends of the base plate 41 extend out of the two sides of the vertical plate 42. Several fixed seats 21 are arranged parallel to each other along the length direction at the upper end of the base 2, and the fixed seats 21 are parallel to the width direction of the base 2.

[0030] like Figure 3 As shown, further, a T-slot 211 is formed at the upper end of the fixing base 21 along its length direction, and the base plate 41 is connected to the T-slot 211 by two sets of second fixing members 6. The second fixing member 6 includes a T-bolt 61 and a second nut 62. The head of the T-bolt 61 is engaged in the T-slot 211 and can slide along the T-slot 211. The shank of the T-bolt 61 passes through the T-slot 211 and the base plate 41 in sequence and is threadedly connected to the second nut 62.

[0031] In this embodiment, the bracket 4 is fixed to the fixed seat 21 with corresponding spacing according to the length of the container 3. At the same time, according to the number of containers 3, multiple brackets 4 and containers 3 can be fixed side by side on the same fixed seat 21 to improve production efficiency.

[0032] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A header pipe polishing device, characterized by, The header pipe grinding device includes: The base is placed on the ground; The bracket has at least two supports, which are arranged in parallel and spaced apart on the upper end of the base; The header has two ends that pass through the two brackets and are connected to the two brackets by clamps, and has several branch pipes on its side, with the branch pipes arranged vertically upwards. A three-axis gantry frame is erected on the ground. A motor is fixed on the moving end of the three-axis gantry frame. The three-axis gantry frame drives the motor to move along the X, Y, and Z axes. A grinding head is installed on the output end of the lower end of the motor. The grinding head is vertically arranged. The base is located inside the three-axis gantry frame. The moving path of the motor passes through the header.

2. The header pipe polishing apparatus of claim 1, wherein: The support includes a vertical plate with a first hoop at the upper end and a second hoop at the upper end of the first hoop. The first hoop and the second hoop together form a through hole for the header to pass through.

3. The header pipe polishing apparatus of claim 2, wherein: The upper end of the vertical plate has a semi-circular groove, and the upper ends of both sides of the vertical plate are provided with first ears; the second hoop includes a semi-circular arc plate and second ears provided at both ends of the semi-circular arc plate, and the first ears and the second ears are connected by a first fastener.

4. The header pipe polishing apparatus of claim 3, wherein: The first fastener includes a first bolt and a first nut, the first bolt passing through the first lug and the second lug and being bolted to the first nut.

5. The header pipe polishing apparatus of claim 2, wherein: A base plate is provided at the lower end of the vertical plate, and the two ends of the base plate extend out from both sides of the vertical plate. Several fixed seats are arranged parallel to each other along the length direction at the upper end of the base, and the fixed seats are parallel to the width direction of the base.

6. The header pipe polishing apparatus of claim 5, wherein: The upper end of the fixed base has a T-shaped groove along its length, and the base plate is connected to the T-shaped groove by two sets of second fasteners.

7. The header pipe polishing apparatus of claim 6, wherein: The second fastener includes a T-bolt and a second nut. The head of the T-bolt is engaged in the T-groove and can slide along the T-groove. The shank of the T-bolt passes through the T-groove and the base plate in sequence and is threadedly connected to the second nut.

8. The header pipe polishing apparatus of claim 3, wherein: The header includes a cylindrical body, and gaskets are provided between the cylindrical body and the semi-circular arc plate, and between the outer side of the cylindrical body and the semi-circular groove.

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