A surface treatment apparatus for aluminum plate processing

Abstract

This utility model relates to a surface treatment device for aluminum plate processing. This surface treatment device for aluminum plate processing, by incorporating a linkage assembly, enables the movement of the drawing wheel and air-cooling assembly with only a single drive source, offering advantages such as simple structure and high transmission efficiency. The air-cooling assembly and duct assembly allow for air cooling of the aluminum plate during operation, preventing excessive heat generated by high-speed friction between the drawing wheel and the aluminum plate surface, which could otherwise affect the formation and quality of the drawn texture. Simultaneously, the flowing air effectively collects and cleans debris and metal powder generated during the drawing process, preventing dust pollution and potential health hazards to operators.

Description

Technical Field

[0001] This utility model relates to the technical field of aluminum plate processing equipment, specifically to a surface treatment device for aluminum plate processing. Background Technology

[0002] Aluminum sheets, as a common metallic material, are widely used in many fields due to their excellent properties such as low density, light weight, high strength, good corrosion resistance, and ease of processing and forming. In the field of architectural decoration, aluminum sheets can be used to make curtain walls, ceilings, etc., and their beautiful appearance and good weather resistance add a sense of modernity and quality to buildings. In the electronics and electrical appliance industry, aluminum sheets are an ideal material for manufacturing components such as casings and heat sinks, which can effectively meet the product requirements for lightweighting and heat dissipation performance.

[0003] Surface treatment of aluminum sheets is a key step in improving their performance and appearance. On the one hand, surface treatment can enhance the corrosion resistance of aluminum sheets and extend their service life. In natural environments, aluminum sheets are prone to chemical reactions with oxygen and moisture in the air, leading to surface oxidation and corrosion, which affects their appearance and structural strength. Brushing, as a common surface treatment process, can form a fine and uniform texture on the surface of aluminum sheets, which not only significantly improves the decorative properties of the product, making it more beautiful and textured, but also enhances the wear resistance and scratch resistance of the aluminum sheet surface to a certain extent, further broadening the application range of aluminum sheets.

[0004] In existing aluminum plate drawing equipment, there are some technical problems that urgently need to be solved. During the aluminum plate drawing process, the high-speed friction between the drawing wheel and the aluminum plate surface generates a large amount of heat, causing the aluminum plate temperature to rise. High temperature not only reduces the surface hardness of the aluminum plate, affecting the formation and quality of the drawing texture, but may also cause the aluminum plate to deform, affecting the dimensional accuracy and appearance quality of the product. In addition, the drawing process generates waste such as metal powder and scrap. If these wastes are not treated in time, they will permeate the workshop air, causing dust pollution, endangering the health of operators, and also affecting the normal operation and accuracy of the equipment. Therefore, a surface treatment device for aluminum plate processing is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a surface treatment device for aluminum plate processing. This device can achieve air cooling of the aluminum plate during the aluminum plate drawing process, effectively control the temperature of the aluminum plate, and ensure the drawing quality. At the same time, it can treat the waste generated during the aluminum plate drawing process, reduce dust pollution, improve the production environment, increase production efficiency and product quality, and meet the growing market demand for high-quality aluminum plate products.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for aluminum plate processing, including a workbench, on which a transmission component and a mounting frame are provided, and on which a linkage shaft for linkage is provided, the output shaft of the transmission component is driven to a linkage assembly, and is driven to one end of the linkage shaft through the linkage assembly, the other end of the linkage shaft is provided with a wire drawing wheel for drawing aluminum plate, the top of the workbench is also provided with an aluminum plate fixing fixture for placing aluminum plate, and the mounting frame is also provided with a duct assembly for heat dissipation of aluminum plate;

[0007] The duct assembly includes a connecting duct mounted on a mounting frame. One end of the connecting duct has an opening facing a conical hopper below the wire drawing wheel. The other end of the connecting duct has an air-cooling component for providing airflow. The linkage component is drivenly connected to the air-cooling component. A discharge pipe is connected to the bottom of the connecting duct, and a collection bucket for collecting waste material is provided at the bottom of the discharge pipe.

[0008] Furthermore, the linkage assembly includes a transmission wheel mounted on the transmission shaft of the transmission component, the transmission wheel being driven by a first transmission belt, the first transmission belt being driven by a double-groove pulley fixedly mounted on the linkage shaft, the double-groove pulley being driven by a second transmission belt, and the second transmission belt being driven by the air-cooling assembly.

[0009] Furthermore, the air-cooled assembly includes a housing mounted on the end of the linkage shaft, the housing having multiple ventilation slots, a connecting shaft rotatably connected to the housing, one end of the connecting shaft extending to the outside of the housing and fixedly connected to a driven wheel, the driven wheel being driven by the second transmission belt, and an impeller being provided on the rod of the housing, the impeller being located inside the housing.

[0010] Furthermore, the air-cooling assembly also includes a filter screen that is fixedly installed inside the connecting air duct and located behind the feed pipe to intercept waste generated during the aluminum sheet drawing process.

[0011] Furthermore, one end of the connecting shaft passes through the filter screen and is rotatably connected to the filter screen, and a cleaning component is rotatably connected to its end.

[0012] Furthermore, the cleaning component includes a mounting base fixedly connected to the connecting shaft, and bristles are provided on the side of the mounting base facing the filter screen, the bristles being in contact with the surface of the filter screen.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] This surface treatment equipment for aluminum plate processing, equipped with a linkage component, enables the movement of the drawing wheel and air-cooling component with only a single drive source, offering advantages such as simple structure and high transmission efficiency. The air-cooling and duct components allow for effective cooling of the aluminum plate during operation, preventing excessive heat generated by high-speed friction between the drawing wheel and the aluminum plate surface, which could affect the formation and quality of the drawing texture. Simultaneously, the flowing air effectively collects and cleans debris and metal powder generated during the drawing process, preventing dust pollution and potential health hazards to operators. Attached Figure Description

[0015] Figure 1 This is a front view of the structure of this utility model;

[0016] Figure 2 This is a rear view of the structure of this utility model;

[0017] Figure 3 This is a partial structural side view of the present invention;

[0018] Figure 4 This is a schematic diagram of the duct assembly structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the air-cooled component structure of this utility model.

[0020] In the diagram: 1. Workbench; 11. Transmission component; 12. Linkage shaft; 13. Mounting bracket; 14. Wire drawing wheel; 15. Aluminum plate fixing fixture; 2. Linkage assembly; 21. Transmission wheel; 22. First transmission belt; 23. Double groove pulley; 24. Second transmission belt; 3. Duct assembly; 31. Connecting duct; 32. Conical hopper; 33. Discharge pipe; 34. Storage bucket; 4. Air-cooling assembly; 41. Housing; 42. Connecting shaft; 43. Impeller; 44. Driven wheel; 45. Cleaning component; 46. Filter screen. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example 1:

[0023] Please see Figure 1-5This embodiment of a surface treatment device for aluminum plate processing includes a worktable 1, on which a transmission component 11 and a mounting bracket 13 are provided. A linkage shaft 12 for linkage is provided on the mounting bracket 13. The output shaft of the transmission component 11 is drivenly connected to a linkage assembly 2, and is drivenly connected to one end of the linkage shaft 12 via the linkage assembly 2. A wire drawing wheel 14 for drawing aluminum plates is provided at the other end of the linkage shaft 12. An aluminum plate fixing fixture 15 for placing aluminum plates is also provided on the top of the worktable 1. The mounting frame 13 is also equipped with a duct assembly 3 for heat dissipation of the aluminum plate; the duct assembly 3 includes a connecting duct 31 mounted on the mounting frame 13, one end of the connecting duct 31 is provided with an opening facing the conical bucket 32 ​​below the wire drawing wheel 14, the other end of the connecting duct 31 is provided with a wind-cooling assembly 4 for providing air power, the linkage assembly 2 is connected to the wind-cooling assembly 4, the bottom of the connecting duct 31 is connected to a discharge pipe 33, and the bottom of the discharge pipe 33 is provided with a collection bucket 34 for collecting waste materials.

[0024] In actual use, when aluminum plates need to be wire drawn, the workers can first place the aluminum plate in the aluminum plate fixing fixture 15 to fix the aluminum plate. Then, the output shaft of the transmission component 11 can be controlled to drive the linkage component 2 to make the linkage shaft 12 rotate. During the rotation of the linkage shaft 12, the wire drawing wheel 14 can be driven to draw the aluminum plate.

[0025] At the same time, when the output shaft of the transmission component 11 drives the linkage component 2, the linkage component 2 can drive the air-cooling component 4 set on the connecting air duct 31 to generate air force, so that negative pressure is generated in the connecting air duct 31, thereby allowing the conical bucket 32 ​​to drive the air in the contact area between the drawing wheel 14 and the aluminum plate into the connecting air duct 31, thereby causing the air in the drawing area to flow, achieving the effect of air cooling of the aluminum plate, and avoiding the occurrence of damage due to high temperature during the drawing process;

[0026] Meanwhile, during the negative pressure generated by the connecting air duct 31, the waste generated during the aluminum plate drawing process can be sucked up and collected, thereby preventing it from spreading in the workshop air, causing dust pollution, and endangering the health of operators.

[0027] The technical effects of the above embodiments are as follows: By setting the linkage component 2, it is possible to drive the drawing wheel 14 and the air-cooling component 4 with only one drive source, the transmission component 11, which has the advantages of simple structure and high transmission efficiency; By setting the air-cooling component 4 and the air duct component 3, it is possible to cool the aluminum plate during use, avoiding the situation where the high-speed friction between the drawing wheel and the surface of the aluminum plate generates a lot of heat, causing the aluminum plate temperature to rise, thereby affecting the formation and quality of the drawing texture; At the same time, the flowing air can effectively collect and clean the debris and metal powder generated during the drawing process, avoiding dust pollution caused by the dust in the workshop air, which may harm the health of the operators.

[0028] As a preferred technical solution in this embodiment: the linkage component 2 includes a transmission wheel 21 mounted on the transmission shaft of the transmission component 11. The transmission wheel 21 is driven by a first transmission belt 22, and the first transmission belt 22 is driven by a double-groove pulley 23 fixedly mounted on the linkage shaft 12. A second transmission belt 24 is driven by the double-groove pulley 23, and the second transmission belt 24 is driven by the air-cooling component 4. When the output shaft of the transmission component 11 rotates, it can drive the transmission wheel 21 to rotate, so that the transmission wheel 21 drives the first transmission belt 22 and the double-groove pulley 23 to rotate. During the rotation of the double-groove pulley 23, it can drive the linkage shaft 12 to enable the wire drawing wheel 14 to achieve the effect of wire drawing on the aluminum plate. At the same time, the second transmission belt 24 can drive the air-cooling component 4.

[0029] As a preferred technical solution in this embodiment: the air-cooling component 4 includes a housing 41 installed at the end of the linkage shaft 12. Multiple ventilation slots are formed on the housing 41. A connecting shaft 42 is rotatably connected to the housing 41. One end of the connecting shaft 42 extends to the outside of the housing 41 and is fixedly connected to a driven wheel 44. The driven wheel 44 is driven by a second transmission belt 24. An impeller 43 is provided on the shaft of the housing 41, located inside the housing 41. When the second transmission belt 24 drives the driven wheel 44 to rotate, the driven wheel 44 drives the connecting shaft 42, causing the impeller 43 to rotate. This accelerates the airflow inside the connecting duct 31, creating negative pressure. Air is drawn in from the conical hopper 32 and discharged through the other end of the connecting duct 31 and the housing 41, thereby achieving the effect of accelerating airflow in the aluminum plate drawing area and cooling the aluminum plate.

[0030] As a preferred technical solution in this embodiment, the air-cooled assembly 4 further includes a filter screen 46 fixedly installed inside the connecting air duct 31 and located behind the feed pipe 33 for intercepting waste generated during the aluminum sheet drawing process. By providing the filter screen 46, when air passes through it, the filter screen 46 can effectively intercept metal dust present in the air, achieving a good collection and cleaning effect for the metal dust generated during the drawing process. Simultaneously, its location behind the feed pipe 33 ensures that the intercepted metal particles fall into the feed pipe 33 under gravity and are collected by the collection bucket 34.

[0031] In a preferred embodiment, one end of the connecting shaft 42 passes through the filter screen 46 and is rotatably connected to it. A cleaning component 45 is rotatably connected to its end. The cleaning component 45 includes a mounting base fixedly connected to the connecting shaft 42. Bristles are provided on the side of the mounting base facing the filter screen 46, and the bristles are in contact with the surface of the filter screen 46. By providing the cleaning component 45, the filter screen 46 can effectively remove metal dust adhering to it during use, effectively preventing clogging due to prolonged use and ensuring its stability during long-term use.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface treatment device for processing aluminum plates, comprising a worktable (1), wherein a transmission component (11) and a mounting bracket (13) are provided on the worktable (1), and a linkage shaft (12) for linkage is provided on the mounting bracket (13). The output shaft of the transmission component (11) is drivenly connected to a linkage assembly (2), and is drivenly connected to one end of the linkage shaft (12) through the linkage assembly (2). The other end of the linkage shaft (12) is provided with a wire drawing wheel (14) for drawing aluminum plates. The top of the worktable (1) is also provided with an aluminum plate fixing fixture (15) for placing aluminum plates. The device is characterized in that: The mounting bracket (13) is also provided with a duct assembly (3) for heat dissipation of the aluminum plate. The air duct assembly (3) includes a connecting air duct (31) mounted on the mounting frame (13). One end of the connecting air duct (31) is provided with a conical bucket (32) with an opening facing the bottom of the wire drawing wheel (14). The other end of the connecting air duct (31) is provided with an air-cooling assembly (4) for providing air power. The linkage assembly (2) is connected to the air-cooling assembly (4). The bottom of the connecting air duct (31) is connected to a discharge pipe (33). The bottom of the discharge pipe (33) is provided with a collection bucket (34) for collecting waste materials.

2. The surface treatment apparatus for aluminum plate processing according to claim 1, characterized by: The linkage assembly (2) includes a transmission wheel (21) mounted on the transmission shaft of the transmission component (11), the transmission wheel (21) is connected to a first transmission belt (22), the first transmission belt (22) is connected to a double groove pulley (23) fixedly mounted on the linkage shaft (12), the double groove pulley (23) is connected to a second transmission belt (24), and the second transmission belt (24) is connected to the air-cooling assembly (4).

3. The surface treatment equipment for aluminum plate processing according to claim 2, characterized in that: The air-cooled assembly (4) includes a housing (41) installed at the end of the linkage shaft (12). Multiple ventilation slots are provided on the housing (41). A connecting shaft (42) is rotatably connected to the housing (41). One end of the connecting shaft (42) extends to the outside of the housing (41) and is fixedly connected to a driven wheel (44). The driven wheel (44) is driven by the second transmission belt (24). An impeller (43) is provided on the rod of the housing (41). The impeller (43) is located inside the housing (41).

4. The surface treatment apparatus for aluminum plate processing according to claim 3, characterized by: The air-cooled assembly (4) also includes a filter screen (46) that is fixedly installed inside the connecting air duct (31) and located behind the feed pipe (33) to intercept the waste generated during the aluminum plate drawing process.

5. The surface treatment apparatus for aluminum plate processing according to claim 4, characterized by: One end of the connecting shaft (42) passes through the filter screen (46) and is rotatably connected to the filter screen (46), and a cleaning component (45) is rotatably connected to its end.

6. The surface treatment apparatus for aluminum plate processing according to claim 5, characterized by: The cleaning component (45) includes a mounting base fixedly connected to the connecting shaft (42), and the mounting base is provided with bristles on the side facing the filter screen (46), the bristles being in contact with the surface of the filter screen (46).

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