Surface treatment apparatus for aluminum dunnage

Abstract

This utility model discloses a surface treatment device for aluminum ceiling panels, including a processing box and a grinding wheel. The processing box is equipped with a flipping component and a cleaning component. The flipping component includes a drive shaft connected to both sides of the processing box, a rotating seat fixedly connected to one side of the drive shaft, a worm gear fixedly connected to the outside of one of the drive shafts, a worm connected to the worm gear, a motor fixedly connected to one end of the worm gear, and a limiting component for fixing the aluminum ceiling panel. By setting up a processing box, a grinding wheel, a flipping component, and a cleaning component, this utility model solves the problem that existing aluminum ceiling panel surface treatment devices, although capable of grinding aluminum ceiling panels, require manual flipping of the aluminum ceiling panels during grinding, resulting in reduced grinding efficiency. Furthermore, the grinding debris easily flies out, affecting the cleanliness of the working environment and thus reducing practicality.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ceiling panel processing technology, specifically to a surface treatment device for aluminum ceiling panels. Background Technology

[0002] Aluminum ceiling panels are ceiling materials made from aluminum alloy sheets through processes such as cutting, corner trimming, and molding. After different coatings are applied to the surface, they form a variety of products. They are mainly divided into two categories: integrated aluminum ceiling panels for home decoration and aluminum ceiling panels for engineering projects. During the production of aluminum ceiling panels, a surface treatment device is required to perform a polishing operation.

[0003] Existing patent CN221539286U discloses an aluminum ceiling panel polishing device, including a base plate. A motor is fixedly installed on one side of the upper end of the base plate, and the output end of the motor is connected to a drive roller. A mounting plate is bolted to the other side of the upper end of the base plate. This invention uses a support plate connected to a mounting frame via a first electric rod at both ends. Pressure rollers are movably connected to both sides of the bottom end of the mounting frame, working in conjunction with multiple auxiliary rollers to press down the polishing section of the polishing belt. When the fixed component moves the aluminum ceiling panel to the bottom of the polishing belt, the first electric rod pushes the mounting frame, causing the mounting frame to drive the pressure rollers and multiple auxiliary rollers to push the polishing section of the polishing belt into full and flat contact with the aluminum ceiling panel. A sliding rod follows the movement of the polishing belt, keeping it taut. Multiple distribution tubes on the support plate apply polishing paste to the polishing belt, allowing the rotating polishing belt to adhere to the aluminum ceiling panel for polishing, ensuring a good polishing effect.

[0004] Current aluminum ceiling panel surface treatment equipment can grind aluminum ceiling panels, but the grinding process requires manual flipping of the panels, which reduces grinding efficiency. In addition, the grinding debris is easily scattered, affecting the cleanliness of the working environment and thus reducing its practicality. Utility Model Content

[0005] The purpose of this utility model is to provide a surface treatment device for aluminum ceiling panels, in order to solve the problems mentioned in the background art. Although the existing surface treatment devices for aluminum ceiling panels can grind the aluminum ceiling panels, manual turning of the aluminum ceiling panels is required during grinding, which reduces grinding efficiency. At the same time, the grinding debris is easily splashed out, affecting the cleanliness of the working environment, thus reducing practicality.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for aluminum ceiling panels, comprising a processing box and a grinding wheel, wherein a turning component is provided inside the processing box, and a cleaning component is provided inside the processing box;

[0007] The flipping component includes drive shafts connected to both sides of the processing box, a rotating seat fixedly connected to one side of the drive shaft, a worm wheel fixedly connected to the outside of one of the drive shafts, a worm connected to the worm wheel, a motor fixedly connected to one end of the worm, and a limiting component for fixing the aluminum ceiling panel. The worm meshes with the worm wheel, and the drive shaft is rotatably connected to the processing box.

[0008] Preferably, the impurity removal component includes an impurity removal box fixedly connected to the back of the processing box, a fan fixedly connected to one side of the top of the impurity removal box, an air intake pipe fixedly connected to one side of the fan, an air inlet pipe fixedly connected to one side of the top of the impurity removal box, an air collection pipe fixedly connected to one end of the air inlet pipe, a plurality of impurity removal hoods evenly arranged on one side of the air collection pipe, a slot opened on one side of the top of the impurity removal box, and a filter plate connected to the slot, wherein the filter plate is inserted into the slot.

[0009] Preferably, the bottom of the impurity removal box is provided with a positioning groove, and a positioning plate is fixedly connected to the bottom of the filter plate, and the positioning plate is inserted into the positioning groove.

[0010] Preferably, the limiting component includes two slide grooves formed on one side of the rotating seat, a slider connected to the slide grooves, a bidirectional screw connected to the slider, a limiting plate fixedly connected to one side of the slider, and knobs fixedly connected to both ends of the bidirectional screw. The bidirectional screw is screwed to the slider and rotatably connected to the rotating seat.

[0011] Preferably, the processing box has support grooves on both sides, and support blocks are slidably connected to both sides of the support grooves. The support blocks are fixedly connected to the rotating seat.

[0012] Preferably, a protective cover is fixedly connected to one side of the processing box, the worm gear is rotatably connected to the protective cover, and the motor is fixedly connected to the protective cover.

[0013] Preferably, the processing box has a door connected to the front hinge, and a handle is fixedly connected to the front of the door.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. By setting up a processing box, grinding wheel, and flipping components, the motor can drive the worm gear to rotate, which in turn drives the worm wheel to rotate, which in turn drives the drive shaft to rotate. This facilitates the flipping of the aluminum ceiling panel, making it easier to grind the other side of the panel without the need for manual flipping, thus improving the processing efficiency. At the same time, the self-locking characteristics of the worm gear and worm wheel prevent the aluminum ceiling panel from rotating arbitrarily, thereby greatly improving the processing stability and the practicality of the device.

[0016] 2. With the addition of a dust removal component, the fan generates suction when it starts, drawing dust and other particles generated during the grinding of aluminum panels into the collection pipe, then into the intake pipe, and finally into the dust removal box. This process collects the dust, preventing it from scattering into the air and protecting the working environment. Simultaneously, the filter plate filters impurities, preventing damage to the fan and further enhancing its practicality. Attached Figure Description

[0017] Figure 1 A three-dimensional structural schematic diagram provided for this utility model;

[0018] Figure 2 The left view provided for this utility model;

[0019] Figure 3 Provided by this utility model Figure 2 A three-dimensional cross-sectional view at point AA;

[0020] Figure 4 Provided by this utility model Figure 3 Enlarged view of point C in the middle;

[0021] Figure 5 Front view provided for this utility model;

[0022] Figure 6 Provided by this utility model Figure 5 A three-dimensional cross-sectional view at point BB;

[0023] Figure 7 Provided by this utility model Figure 6 Enlarged view of point D in the middle.

[0024] In the diagram: 1. Processing box; 11. Grinding wheel; 21. Drive shaft; 22. Rotary seat; 23. Worm gear; 24. Worm; 25. Motor; 31. Impurity removal box; 32. Fan; 33. Suction pipe; 34. Inlet pipe; 35. Collecting pipe; 36. Impurity removal cover; 37. Slot; 38. Filter plate; 41. Positioning slot; 42. Positioning plate; 51. Slide groove; 52. Slider; 53. Bidirectional screw; 54. Limiting plate; 55. Knob; 61. Support slot; 62. Support block; 71. Protective cover; 81. Box door; 82. Handle. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1 , Figure 2 , Figure 3 as well as Figure 4 This utility model provides a technical solution: a surface treatment device for aluminum ceiling panels, including a processing box 1 and a grinding wheel 11. The processing box 1 is equipped with a flipping component and a cleaning component. The flipping component includes a drive shaft 21 connected to both sides of the processing box 1, a rotating seat 22 fixedly connected to one side of the drive shaft 21, a worm wheel 23 fixedly connected to the outside of one of the drive shafts 21, a worm 24 connected to the worm wheel 23, a motor 25 fixedly connected to one end of the worm 24, and a limiting component for fixing the aluminum ceiling panel. The worm 24 meshes with the worm wheel 23, and the drive shaft 21 is rotatably connected to the processing box 1. When the motor 25 starts, it drives the worm gear 24 to rotate. The rotation of the worm gear 24 drives the worm wheel 23 to rotate, which in turn drives the drive shaft 21 to rotate. This, in turn, drives the rotating seat 22 and the aluminum ceiling panel to rotate, allowing the aluminum ceiling panel to be quickly flipped. This facilitates the grinding operation on the other side of the aluminum ceiling panel, improving the processing efficiency of the aluminum ceiling panel. The limiting components include two sliding grooves 51 on one side of the rotating seat 22, a slider 52 connected to the sliding grooves 51, a bidirectional screw 53 connected to the slider 52, a limiting plate 54 fixedly connected to one side of the slider 52, and a limiting plate 54 respectively connected to the bidirectional screw 53. 3. A knob 55 is fixedly connected at both ends. A bidirectional screw 53 is screwed to a slider 52. The bidirectional screw 53 is rotatably connected to a rotating seat 22. Rotating the knob 55 can drive the bidirectional screw 53 to rotate. The rotation of the bidirectional screw 53 can cause the two sliders 52 to move in opposite directions, which in turn can drive the two limiting plates 54 to move in opposite directions, thereby limiting and fixing the aluminum ceiling panel. This can improve the processing stability of the aluminum ceiling panel and prevent its displacement. Support grooves 61 are opened on both sides inside the processing box 1. Support blocks 62 are slidably connected to both sides of the support grooves 61. The support blocks 62 are fixedly connected to the rotating seat 22. The rotating seat 22 rotates... The motor 25 can drive the support block 62 to rotate, which can improve the rotational stability of the rotating seat 22 and prevent the rotating seat 22 from swinging when rotating. A protective cover 71 is fixedly connected to one side of the processing box 1. The worm gear 24 is rotatably connected to the protective cover 71, and the motor 25 is fixedly connected to the protective cover 71. The protective cover 71 can protect the worm wheel 23 and worm gear 24 and prevent impurities from entering and causing damage. The processing box 1 is hinged to the front of the door 81, and a handle 82 is fixedly connected to the front of the door 81. The handle 82 can be used to easily open and close the door 81, which makes it easy to take out and place the aluminum buckle plate.

[0027] Please see Figure 1 , Figure 5 , Figure 6 as well as Figure 7The impurity removal components include an impurity removal box 31 fixedly connected to the back of the processing box 1, a fan 32 fixedly connected to one side of the top of the impurity removal box 31, an air intake pipe 33 fixedly connected to one side of the fan 32, an air inlet pipe 34 fixedly connected to one side of the top of the impurity removal box 31, an air collection pipe 35 fixedly connected to one end of the air inlet pipe 34, multiple impurity removal hoods 36 evenly arranged on one side of the air collection pipe 35, a slot 37 opened on one side of the top of the impurity removal box 31, and a filter plate 38 connected to the slot 37. The filter plate 38 is inserted into the slot 37. The fan 32 generates suction when it operates, and the impurity can be removed through the impurity removal hoods 36. The dust generated during grinding is drawn into the air collection pipe 35 and then into the dust removal box 31 to collect the dust and prevent it from affecting the working environment. The dust is filtered by the filter plate 38 to prevent it from entering the fan 32, thus protecting the fan 32. The bottom of the dust removal box 31 has a positioning groove 41, and the bottom of the filter plate 38 is fixedly connected to the positioning plate 42. The positioning plate 42 is inserted into the positioning groove 41 and can be vertically inserted into the positioning groove 41 to restrict the filter plate 38 and prevent it from shifting laterally, thereby improving the stability of the filter plate 38 in use.

[0028] Working principle: During operation, the filter plate 38 is inserted into the slot 37, and the positioning plate 42 is simultaneously inserted into the positioning groove 41 to fix the filter plate 38. Then, the box door 81 is opened, and the aluminum panel is placed between the two limiting plates 54 on the left and right sides. The knob 55 is turned, which drives the bidirectional screw 53 to rotate. The bidirectional screw 53 moves the two sliders 52 towards the center, and the movement of the sliders 52 moves the limiting plates 54, thus fixing the aluminum panel. The box door 81 is then closed to allow for the grinding operation of the aluminum panel. During grinding, the fan 32 is started, which generates suction. The dust generated during grinding is drawn into the air collection pipe 35 through the dust removal hood 36 and then enters the dust removal process. Inside the box 31, dust can be collected to prevent it from affecting the working environment. The filter plate 38 can filter the dust to prevent it from entering the fan 32, thus protecting the fan 32. After the surface of the aluminum ceiling panel is polished, the motor 25 is started. The motor 25 drives the worm gear 24 to rotate, which in turn drives the worm wheel 23 to rotate. The worm wheel 23 then drives the drive shaft 21 to rotate, which in turn drives the rotating seat 22 to rotate, thereby rotating the aluminum ceiling panel and flipping it over. This allows for polishing of the other side of the aluminum ceiling panel. The above is the working process of the entire device. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for surface treatment of an aluminium cladding panel comprising a processing tank (1) and a polishing wheel (11), characterised in that: The processing box (1) is equipped with a flipping component and a cleaning component; The flipping component includes a drive shaft (21) connected to both sides of the processing box (1), a rotating seat (22) fixedly connected to one side of the drive shaft (21), a worm wheel (23) fixedly connected to the outside of one of the drive shafts (21), a worm (24) connected to the worm wheel (23), a motor (25) fixedly connected to one end of the worm (24), and a limiting component for fixing the aluminum buckle plate. The worm (24) meshes with the worm wheel (23), and the drive shaft (21) is rotatably connected to the processing box (1).

2. The apparatus for surface treatment of aluminum dunnage as defined in claim 1 wherein: The impurity removal components include an impurity removal box (31) fixedly connected to the back of the processing box (1), a fan (32) fixedly connected to one side of the top of the impurity removal box (31), an air intake pipe (33) fixedly connected to one side of the fan (32), an air inlet pipe (34) fixedly connected to one side of the top of the impurity removal box (31), an air collection pipe (35) fixedly connected to one end of the air inlet pipe (34), a plurality of impurity removal hoods (36) evenly arranged on one side of the air collection pipe (35), a slot (37) opened on one side of the top of the impurity removal box (31), and a filter plate (38) connected to the slot (37), wherein the filter plate (38) is inserted into the slot (37).

3. The apparatus for surface treatment of aluminum dunnage of claim 2, wherein: The bottom of the impurity removal box (31) is provided with a positioning groove (41), and the bottom of the filter plate (38) is fixedly connected with a positioning plate (42), and the positioning plate (42) is inserted into the positioning groove (41).

4. The apparatus for surface treatment of aluminum dunnage of claim 1, wherein: The limiting component includes two slide grooves (51) opened on one side of the rotating seat (22), a slider (52) connected to the slide grooves (51), a bidirectional screw (53) connected to the slider (52), a limiting plate (54) fixedly connected to one side of the slider (52), and knobs (55) fixedly connected to both ends of the bidirectional screw (53). The bidirectional screw (53) is screwed to the slider (52) and the bidirectional screw (53) is rotatably connected to the rotating seat (22).

5. The apparatus for surface treatment of aluminum dunnage of claim 1, wherein: The processing box (1) has support grooves (61) on both sides, and support blocks (62) are slidably connected to both sides of the support grooves (61). The support blocks (62) are fixedly connected to the rotating seat (22).

6. The apparatus for surface treatment of aluminum dunnage of claim 1, wherein: A protective cover (71) is fixedly connected to one side of the processing box (1), the worm gear (24) is rotatably connected to the protective cover (71), and the motor (25) is fixedly connected to the protective cover (71).

7. The apparatus for surface treatment of aluminum dunnage of claim 1, wherein: The processing box (1) has a door (81) connected to the front hinge, and a handle (82) is fixedly connected to the front of the door (81).

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