A rotating bar assembly fixture

By designing a rotary bar assembly fixture, and utilizing a servo motor and lifting device to achieve rotary bar rotation and height adjustment, the problems of high difficulty and low precision in assembling large mechanical rotary bars are solved, thereby improving assembly efficiency and accuracy.

CN224575564UActive Publication Date: 2026-07-31SHANDONG XUSHI HEAVY IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG XUSHI HEAVY IND CO LTD
Filing Date
2025-08-29
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

The assembly of large machinery such as cranes, including the slewing bar and hydraulic equipment, is difficult and the assembly quality is hard to guarantee.

Method used

Design a rotary bar assembly fixture, including a fixture base, column, support, slide plate, bearing seat, servo motor and lifting device. The rotary bar is rotated by the servo motor drive connector, and the assembly height and angle are adjusted by the lifting device to achieve synchronous lifting.

Benefits of technology

It reduces the assembly difficulty of the rotary lever, improves assembly accuracy and efficiency, and is suitable for large-scale promotion.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of hydraulic component manufacturing and processing equipment, and proposes a rotary lever assembly fixture, including a fixture base, a pair of columns on the fixture base, and supports arranged in a triangular pattern with the columns on the fixture base. The supports have a portal frame structure and a base plate at their bottom. A pair of sliding plates are arranged on both sides of the supports, and a pair of bearing seats are arranged between the sliding plates. Bearings are installed inside the bearing seats, and the center of the bearings is used to mate with the rotary lever. A motor seat is installed on the bearing seat, and a servo motor is installed at the end of the motor seat. A connector is installed at the power output end of the servo motor, and the connector is used for transmission connection with the end of the rotary lever. A lifting device is installed on the side of the sliding plate, and the lifting device is used to drive the sliding plate, servo motor and rotary lever to lift synchronously. This device has a reasonable design, simple structure, helps to reduce assembly difficulty, improves assembly accuracy and has strong practicality, making it suitable for large-scale promotion.
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Description

Technical Field

[0001] This utility model belongs to the field of hydraulic component manufacturing and processing equipment, and particularly relates to a rotary lever assembly fixture. Background Technology

[0002] A rotary lever is a mechanical component used to perform rotational movements. When connected to hydraulic equipment, it can achieve the corresponding rotational action. Because the rotary levers and hydraulic equipment used in large machinery such as cranes are large in size and heavy in weight, appropriate tooling is required during assembly operations. By using appropriate tooling, the assembly difficulty can be reduced and the assembly quality can be guaranteed. Utility Model Content

[0003] This utility model addresses the aforementioned technical problems in the assembly of rotating levers by proposing a rotating lever assembly fixture that is rationally designed, simple in structure, helps reduce assembly difficulty, improves assembly accuracy, and is highly practical.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a rotating bar assembly fixture, including a fixture base, a pair of columns on the fixture base, and supports arranged in a triangular pattern with the columns on the fixture base. The supports are portal-shaped structures with a base plate at their bottom. A pair of sliding plates are arranged on both sides of the supports, and a pair of bearing seats are arranged between the sliding plates. Bearings are arranged inside the bearing seats, and the center of the bearings is used to cooperate with the rotating bar. A motor seat is arranged on one of the bearing seats facing the column direction. A servo motor is arranged at the end of the motor seat. A connector is arranged at the power output end of the servo motor. The connector is used to drive the end of the rotating bar. A lifting device is arranged on the side of the sliding plate. The lifting device is used to drive the sliding plate, the servo motor, and the rotating bar to lift synchronously.

[0005] Preferably, the lifting device includes a lifting chain, one end of which is provided with a lifting connecting plate connected to a sliding plate, and the other end of which is provided with a fixed connecting plate. The fixed connecting plate is disposed on a side plate, which is disposed on a bottom plate. A lifting cylinder is disposed between the side plates, and a sprocket seat is disposed on the top of the lifting cylinder. A lifting sprocket is disposed on the top of the sprocket seat, and the top of the lifting sprocket is engaged with the lifting chain for transmission.

[0006] Preferably, the side plate is provided with a flipping shaft on both sides, the flipping shaft is provided on a shaft support seat, the shaft support seat is provided on a tooling base, and the base plate is provided with a pair of first fixed hinge seats near the column. The first fixed hinge seats are provided with a flipping cylinder, and the telescopic end of the flipping cylinder is axially connected to the second fixed hinge seat provided on the side of the column.

[0007] Preferably, the slide plate is provided with four guide posts symmetrically distributed in pairs, and the guide posts cooperate with the guide rails provided on the support.

[0008] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. This utility model provides a rotary lever assembly fixture that inserts the rotary lever from the bearing into the connector. A servo motor drives the connector, causing the rotary lever to rotate. This reduces the assembly difficulty of the rotary lever, and the lifting mechanism allows for real-time adjustment of the assembly height, improving assembly accuracy. This device is rationally designed, simple in structure, reduces assembly difficulty, improves assembly accuracy, and is highly practical, making it suitable for large-scale promotion. Attached Figure Description

[0009] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0010] Figure 1 An isometric drawing of a rotary lever assembly fixture provided for an embodiment; Figure 2 A side view of a rotary bar assembly fixture provided for an embodiment; Figure 3 for Figure 2 A cross-sectional view of a rotating lever assembly fixture along the HH direction; Figure 4 A front view of a rotary bar assembly fixture provided for an embodiment; In the above figures, 1. Tooling base; 2. Column; 3. Support; 31. Guide rail; 4. Base plate; 5. Slide plate; 51. Guide column; 6. Bearing seat; 7. Bearing; 8. Rotary bar; 9. Motor seat; 10. Servo motor; 11. Connector; 12. Lifting device; 121. Lifting chain; 122. Lifting connecting plate; 123. Fixed connecting plate; 124. Lifting cylinder; 125. Sprocket seat; 126. Lifting sprocket; 13. Side plate; 14. Tilting shaft; 15. Shaft support seat; 16. First fixed hinge seat; 17. Tilting cylinder; 18. Second fixed hinge seat. Detailed Implementation

[0011] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other. For ease of description, the terms "upper," "lower," "left," and "right" appearing below only indicate that they correspond to the upper, lower, left, and right directions in the accompanying drawings and do not limit the structure.

[0012] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0013] Examples, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the present invention provides a rotating bar assembly fixture, including a fixture base 1, a pair of columns 2 on the fixture base 1, and supports 3 arranged in a triangular pattern with the columns 2 on the fixture base 1. The supports 3 have a portal-shaped structure and a base plate 4 at their bottom. A pair of sliding plates 5 are arranged on both sides of the supports 3, and a pair of bearing seats 6 are arranged between the sliding plates 5. Bearings 7 are arranged inside the bearing seats 6, and the center of the bearings 7 is used to cooperate with the rotating bar 8. A motor seat 9 is arranged on one of the bearing seats 6 facing the column 2. A servo motor 10 is arranged at the end of the motor seat 9. A connector 11 is arranged at the power output end of the servo motor 10. The connector 11 is used to drive the end of the rotating bar 8. A lifting device 12 is arranged on the side of the sliding plate 5. The lifting device 12 is used to drive the sliding plate 5, the servo motor 10 and the rotating bar 8 to lift synchronously.

[0014] Specifically, the column 2 on the tooling base 1 increases the overall weight of the tooling, which helps improve the balance of the device during assembly; the portal design of the support 3 not only provides an installation base for the bearing seat 6, but also provides clamping space for the rotating rod 8; the servo motor 10 provides rotational power and direction to the connector 11 and the rotating rod 8, so that the rotating rod 8 can be matched to the corresponding assembly angle; the lifting device 12 is used to adjust the height of the rotating rod 8 to match the hydraulic components to be assembled with it. Inserting the rotating rod 8 from the bearing 7 into the connector 11, the servo motor 10 drives the connector 11 to rotate the rotating rod 8, reducing the assembly difficulty of the rotating rod 8, and the lifting action of the lifting device 12 can adjust the assembly height in real time, which helps improve the assembly accuracy. This provides a dedicated tooling for assembling the rotating rod 8 to improve the efficiency of the assembly operation, which is highly practical and has a high utilization rate.

[0015] To improve the adjustment performance of the lifting device 12, the lifting device 12 provided by this utility model includes a lifting chain 121. One end of the lifting chain 121 is provided with a lifting connecting plate 122, which is connected to the slide plate 5. The other end of the lifting chain 121 is provided with a fixed connecting plate 123, which is disposed on a side plate 13. The side plate 13 is disposed on a bottom plate 4. A lifting cylinder 124 is disposed between the side plates 13. A sprocket seat 125 is disposed on the top of the lifting cylinder 124. A lifting sprocket 126 is disposed on the top of the sprocket seat 125. The top of the lifting sprocket 126 is in transmission cooperation with the lifting chain 121. The fixed end of the lifting cylinder 124 is connected to the base plate 4, and its telescopic end faces upward. The lifting cylinder 124 is used to lift the sprocket seat 125 upward. The lifting sprocket 126 on the sprocket seat 125 can rotate along the lifting chain 121. Since the total working length of the lifting chain 121 remains unchanged and one end is fixed by the fixed connecting plate 123, the other end of the lifting chain 121, namely the lifting connecting plate 122, works with the slide plate 5, bearing seat 6 and rotating rod 8 to change its height, thereby adjusting the assembly height of the rotating rod 8, which is beneficial to improving the assembly efficiency.

[0016] To facilitate adjustment of the assembly angle of the rotating lever 8, this invention provides flipping shafts 14 on both sides of the side plate 13. The flipping shafts 14 are mounted on shaft support seats 15, which are in turn mounted on the tooling base 1. A pair of first fixed hinge seats 16 are provided on the base plate 4 near the column 2. A flipping cylinder 17 is mounted on each of the first fixed hinge seats 16, and the telescopic end of the flipping cylinder 17 is axially connected to a second fixed hinge seat 18 located on the side of the column 2. When the telescopic end of the flipping lever 8 moves, its hinged design allows for planar motion, thereby causing the base plate 4 and support 3 to flip around the flipping shaft 14, resulting in a corresponding angle adjustment. This achieves the purpose of adjusting the assembly angle of the rotating lever 8, which helps improve assembly accuracy.

[0017] To improve the balance of the sliding plate 5 during translational movement along the height direction of the support 3, the sliding plate 5 of this utility model is provided with four guide posts 51 symmetrically distributed in pairs. The guide posts 51 cooperate with the guide rails 31 set on the support 3. Two parallel guide rails 31 are set on both sides of the support 3, and the guide posts 51 located in the same vertical direction cooperate with one guide rail 31. When the lifting device 12 generates lifting action, the sliding surface of the sliding plate 5 and the support 3 has multiple nodes to complete the translational cooperation, thereby improving the lifting balance of the sliding plate 5.

[0018] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A swivel lever assembly tool comprising a tool base, said tool base having a pair of uprights provided thereon, characterised in that, The tooling base is provided with supports arranged in a triangular pattern with the column. The supports are portal-shaped structures with a base plate at their bottom. A pair of sliding plates are provided on both sides of the supports, and a pair of bearing seats are provided between the sliding plates. Bearings are installed inside the bearing seats, and the center of the bearings is used to cooperate with the rotating rod. A motor seat is provided on one of the bearing seats facing the column. A servo motor is provided at the end of the motor seat. A connector is provided at the power output end of the servo motor. The connector is used to drive the end of the rotating rod. A lifting device is provided on the side of the sliding plate. The lifting device is used to drive the sliding plate, servo motor and rotating rod to lift synchronously.

2. The rotating lever assembly tooling of claim 1, wherein, The lifting device includes a lifting chain, one end of which is provided with a lifting connecting plate connected to a sliding plate, and the other end of which is provided with a fixed connecting plate. The fixed connecting plate is disposed on a side plate, which is disposed on a bottom plate. A lifting cylinder is disposed between the side plates, and a sprocket seat is disposed on the top of the lifting cylinder. A lifting sprocket is disposed on the top of the sprocket seat, and the top of the lifting sprocket is engaged with the lifting chain for transmission.

3. A pivot shaft assembly tool according to claim 2, wherein The side plate is provided with a flipping shaft on both sides, the flipping shaft is provided on a shaft support seat, the shaft support seat is provided on a tooling base, and the base plate is provided with a pair of first fixed hinge seats near the column. The first fixed hinge seats are provided with a flipping cylinder, and the telescopic end of the flipping cylinder is axially connected to the second fixed hinge seat provided on the side of the column.

4. The rotating lever assembly tooling of claim 3, wherein, The slide plate is provided with four guide posts that are symmetrically distributed in pairs, and the guide posts cooperate with the guide rails provided on the support.