Electric vehicle controller assembly tooling platform

Abstract

This application discloses a tooling platform for assembling an electric vehicle controller, relating to the field of electric vehicle component assembly technology. The present invention includes a workbench, on the top surface of which a holding mechanism and a fixing mechanism are fixedly installed. The holding mechanism is located on one side of the fixing mechanism. The holding mechanism includes a support frame, inside which multiple fixing shells are fixedly installed. Multiple rotating plates are rotatably installed inside each of the multiple fixing shells. By setting up the holding mechanism, the fixing shells of the holding mechanism can fix the holding boxes containing different components, thus facilitating identification. By setting up the fixing mechanism, the positioning plates of the fixing mechanism can simply position some basic components of the electric vehicle controller, and the clamps on both sides can fix them, thereby increasing the accuracy of assembly and reducing the probability of defective products.

Description

Technical Field

[0001] This application relates to the field of electric vehicle component assembly technology, and in particular to a tooling platform for assembling electric vehicle controllers. Background Technology

[0002] The electric vehicle controller is the core controller used to control the starting, running, forward and reverse, speed, and stopping of the electric vehicle motor, as well as other electronic components of the electric vehicle. The electric vehicle controller consists of an electric door lock line, a one-third shift line, a self-learning line, a reverse line, etc., and has functions such as reverse charging, stall protection, dynamic and static phase loss protection, cruise alarm, high-speed control, mode switching, and follow-up ABS system.

[0003] Regarding the aforementioned technologies, the inventors believe the following problems still exist:

[0004] First, existing electric vehicle controllers require the installation of multiple components during assembly. However, some work platforms are small in size, resulting in the components being scattered, which may reduce assembly efficiency.

[0005] Secondly, there are steps in assembling the electric vehicle controller that involve using tools. These steps require the positioning of parts; otherwise, the parts may shift during installation, resulting in defective products.

[0006] To address the aforementioned problems, the inventors have proposed a tooling platform for assembling electric vehicle controllers, which solves these issues. Utility Model Content

[0007] In order to improve the problems of scattered parts and inconvenient positioning in existing devices, the purpose of this utility model is to provide a tooling platform for assembling electric vehicle controllers.

[0008] To solve the above problems, this utility model provides the following solution: a tooling platform for assembling an electric vehicle controller, including a workbench, on the top surface of the workbench are fixedly installed a holding mechanism and a fixing mechanism, the holding mechanism is located on one side of the fixing mechanism, the holding mechanism includes a support frame, multiple fixed shells are fixedly installed inside the support frame, multiple rotating plates are rotatably installed inside the multiple fixed shells, a first spring is fixedly installed between one side of the rotating plate and the inside of the fixed shell, and multiple rotating plates located inside the same fixed shell directly adhere to the holding box.

[0009] Preferably, the fixing mechanism includes a base plate, which is fixedly installed on the top surface of the workbench. A positioning plate is fixedly installed on the top surface of the base plate near the support frame. Two positioning blocks are slidably installed on one side of the positioning plate. A second spring is fixedly installed on the opposite side of the two positioning blocks. Serving cylinders distributed in a mirror image are fixedly installed on both sides of the base plate. Clamping plates are fixedly installed on the extension and retraction ends of the two servo cylinders.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0011] 1. This utility model, by setting up a holding mechanism, can fix the holding box containing different parts through the fixing shell of the holding mechanism, thereby making it easier to identify.

[0012] 2. By setting up a fixing mechanism, the positioning plate of the fixing mechanism can be used to simply position some of the basic components of the electric vehicle controller, and the clamps on both sides can be used to fix them, thereby making the assembly more accurate and reducing the probability of defective products. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the holding mechanism of this utility model.

[0016] Figure 3 This is a partial structural cross-sectional view of the holding mechanism of this utility model.

[0017] Figure 4 This is a schematic diagram of the fixing mechanism of this utility model.

[0018] In the diagram: 1. Workbench; 2. Container mechanism; 21. Support frame; 22. Container box; 23. Support plate; 24. Fixed shell; 25. Inner groove; 26. Rotating shaft; 27. Rotating plate; 28. First spring; 3. Fixing mechanism; 31. Servo cylinder; 32. Positioning plate; 33. Slide rod; 34. Second spring; 35. Clamping plate; 36. Positioning block; 37. Limiting rod; 38. Base plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Figure 1-4 As shown, this utility model provides a tooling platform for assembling an electric vehicle controller, including a workbench 1. The workbench 1 is used as a support component to support the device.

[0021] The top surface of the workbench 1 is fixedly equipped with a holding mechanism 2 and a fixing mechanism 3. The holding mechanism 2 can hold the required parts. The holding mechanism 2 is located on one side of the fixing mechanism 3. The fixing mechanism 3 can fix the base of the electric vehicle controller.

[0022] The holding mechanism 2 includes a support frame 21, which serves as a support component. The support frame 21 is fixedly installed on one side of the top surface of the workbench 1, thereby fixing the holding mechanism 2.

[0023] Multiple support plates 23 are fixedly installed inside the support frame 21, and multiple fixed shells 24 are fixedly installed on the top surface of the support plates 23 respectively. The support plates 23 can support the fixed shells 24.

[0024] Multiple fixed shells 24 are fixedly installed inside the support frame 21. The fixed shells 24 have grooves inside that cooperate with the container 22 so that the container 22 can be placed inside the fixed shells 24.

[0025] Multiple rotating plates 27 are rotatably installed inside the multiple fixed shells 24. Each rotating plate 27 consists of two plates with an obtuse angle. A first spring 28 pushes the rotating plate 27 to rotate, so that the rotating plate 27 fixes the container 22. One end of each plate is arc-shaped, which allows the container 22 to be inserted more easily.

[0026] The fixed shell 24 has an inner groove 25 inside. The rotating plate 27 is set at an obtuse angle. A rotating shaft 26 is fixedly installed in the middle of the rotating plate 27. The rotating plate 27 is rotatably installed inside the inner groove 25 through the rotating shaft 26. A first spring 28 is fixedly installed between one side of the rotating plate 27 and the inside of the fixed shell 24. The first spring 28 is fixed in the inner groove 25 and can push the rotating plate 27 to rotate, so that the rotating plate 27 fixes the container 22.

[0027] Multiple rotating plates 27 located inside the same fixed shell 24 are directly attached to a container 22. The container 22 is existing technology and can hold the required parts, making them easy to identify and retrieve.

[0028] The fixing mechanism 3 includes a base plate 38, which is fixedly installed on the top surface of the workbench 1 to prevent the base plate 38 from falling off.

[0029] A positioning plate 32 is fixedly installed on the top surface of the base plate 38 near the support frame 21. Two positioning blocks 36 are slidably installed on one side of the positioning plate 32. Two sliding rods 33 are fixedly installed inside one side of the positioning plate 32. The positioning blocks 36 are slidably sleeved on the outer surface of the sliding rods 33. A second spring 34 is fixedly installed on the opposite side of the two positioning blocks 36, so that the second spring 34 pushes the positioning blocks 36, thereby positioning the base.

[0030] Servo cylinders 31 are fixedly installed on both sides of the base plate 38 in a mirror distribution. The positioning plate 32 is perpendicular to the two servo cylinders 31. Clamping plates 35 are fixedly installed on the telescopic ends of the two servo cylinders 31. Limiting rods 37 are fixedly installed on the opposite sides of the two clamping plates 35. Multiple limiting rods 37 are slidably installed on the top surface of the base plate 38, so that the servo cylinders 31 drive the clamping plates 35 to slide on the top surface of the base plate 38, thereby fixing the base.

[0031] Working principle: First, the device is installed in a suitable position using the workbench 1. Then, the container 22 containing different parts is placed inside the container mechanism 2 and inserted into the fixed shell 24. The rotating plates 27 on both sides are pressed, causing the rotating plates 27 to rotate inside the inner groove 25 via the rotating shaft 26, thereby opening up and allowing the container 22 to enter the fixed shell 24. Then, the first spring 28 pushes the upper part of the rotating plate 27, so that the rotating plate 27 simply fixes the container 22 to prevent it from moving. Then, the support frame 21 and the support plate 23 can support the container 22.

[0032] Then, the base to be assembled is placed on the top surface of the base plate 38, and one side of it is attached to the side of the positioning plate 32. Then, the second springs 34 on both sides push the positioning blocks 36 on both sides to move, so that the positioning blocks 36 slide on the outer surface of the slide rod 33, thereby positioning the base on both sides so that it is located at the center of the top surface of the base plate 38. Then, the servo cylinders 31 on both sides are activated, so that the servo cylinders 31 drive the clamping plate 35 to move, so that the clamping plate 35 slides on the top surface of the base plate 38 and moves through the limit rod 37, thereby clamping and fixing the base.

[0033] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An electric vehicle controller assembly jig platform comprising a worktable (1), characterized in that: The top surface of the workbench (1) is fixedly equipped with a holding mechanism (2) and a fixing mechanism (3), and the holding mechanism (2) is located on one side of the fixing mechanism (3); The holding mechanism (2) includes a support frame (21), and multiple fixed shells (24) are fixedly installed inside the support frame (21). Multiple rotating plates (27) are rotatably installed inside the multiple fixed shells (24). A first spring (28) is fixedly installed between one side of the rotating plate (27) and the inside of the fixed shell (24). The multiple rotating plates (27) located inside the same fixed shell (24) are directly attached to the holding box (22).

2. The tooling platform for assembling an electric vehicle controller according to claim 1, wherein: The fixing mechanism (3) includes a base plate (38), which is fixedly installed on the top surface of the workbench (1). A positioning plate (32) is fixedly installed on the side of the top surface of the base plate (38) near the support frame (21). Two positioning blocks (36) are slidably installed on one side of the positioning plate (32). A second spring (34) is fixedly installed on the opposite side of the two positioning blocks (36). Serving cylinders (31) are fixedly installed on both sides of the base plate (38) in a mirror distribution. Clamping plates (35) are fixedly installed on the telescopic ends of the two servo cylinders (31).

3. The tooling platform for assembling an electric vehicle controller as claimed in claim 1, wherein: Multiple support plates (23) are fixedly installed inside the support frame (21), and multiple fixed shells (24) are respectively fixedly installed on the top surface of the support plate (23).

4. The tooling platform for assembling an electric vehicle controller of claim 1, wherein: The fixed shell (24) has an inner groove (25) inside. The rotating plate (27) is set at an obtuse angle. A rotating shaft (26) is fixedly installed in the middle of the rotating plate (27). The rotating plate (27) is rotatably installed inside the inner groove (25) through the rotating shaft (26).

5. The tooling platform for assembling an electric vehicle controller according to claim 1, characterized in that: The rotating plate (27) consists of two plates with obtuse angles, and one end of each plate is arc-shaped.

6. The tooling platform for assembling an electric vehicle controller according to claim 2, characterized in that: The positioning plate (32) is perpendicular to the two servo cylinders (31).

7. The tooling platform for assembling an electric vehicle controller of claim 2, wherein: Two slide rods (33) are fixedly installed inside one side of the positioning plate (32), and the positioning block (36) is slidably sleeved on the outer surface of the slide rods (33).

8. The tooling platform for assembling an electric vehicle controller of claim 2, wherein: Limiting rods (37) are fixedly installed on the opposite sides of the two clamping plates (35), and multiple limiting rods (37) are slidably installed on the top surface of the base plate (38).

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