Precast wall panel partial forming mold

By using a molding box made of rigid material and a threaded sleeve to fix the precast wall panel in a local molding mold, the problem of grout seepage during the pouring process is solved, the surface integrity of the precast wall panel is achieved, the mold can be reused, and the installation is more convenient.

CN224575869UActive Publication Date: 2026-07-31HEBEI JINGTONGBUIIDING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBEI JINGTONGBUIIDING TECH CO LTD
Filing Date
2025-08-29
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

In existing technologies, during the pouring process of precast wall panels, gaps can easily form between the extruded polystyrene board and the threaded sleeve, causing grout to seep in and affecting use and installation.

Method used

A partial forming mold for precast wall panels is adopted, including a forming box and a connecting plate. The forming box is fixed to the threaded sleeve by a connector. After casting, a sinking groove is formed. The forming box is made of rigid material and can be reused. It is fixedly connected to the threaded sleeve by a connector to avoid gaps.

Benefits of technology

This effectively prevents grout from seeping into the threaded sleeve, ensuring the surface integrity of the precast wall panel. Furthermore, the mold is reusable, making installation and disassembly more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model belongs to the field of concrete building mold technology, and provides a partial forming mold for precast wall panels. The partial forming mold for precast wall panels includes a forming box, a connector, and a connecting plate. The forming box has a through hole at the bottom, one side of which is used to fit against the precast wall panel mold, and the bottom is used to fit against a threaded sleeve on the lower side, for embedding into the surface of the precast wall panel during casting to form a recessed groove. The connector passes through the through hole and connects to the threaded sleeve, fixing the threaded sleeve to the bottom of the forming box. The connecting plate is connected to the forming box and extends towards the side where the precast wall panel mold is located, for fixed connection with the precast wall panel mold. The connecting plate is fixedly connected to the precast wall panel mold by bolts or clamps. In the partial forming mold for precast wall panels provided by this utility model, the forming box is fixedly connected to the threaded sleeve by the connector; therefore, gaps are less likely to form between the forming box and the threaded sleeve during casting, and grout is less likely to seep into the threaded sleeve.
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Description

Technical Field

[0001] This utility model belongs to the field of concrete building mold technology, specifically relating to a partial forming mold for precast wall panels. Background Technology

[0002] Precast wall panels are typically connected to each other or to precast beams using connectors. Threaded sleeves are embedded within the precast wall panels, and the connectors are secured to these sleeves with fastening bolts. The connectors are usually plates of a certain thickness.

[0003] To prevent the connector from protruding or protruding slightly from the wall panel surface, a recessed groove is usually provided on the wall panel surface corresponding to the threaded sleeve, with the end face of the threaded sleeve flush with the bottom surface of the recessed groove.

[0004] Currently, the common practice is to place an extruded polystyrene board on top of the threaded sleeve, and then pour concrete to manufacture precast wall panels. After the concrete has initially set, the extruded polystyrene board is removed, creating a sinkhole in its original position.

[0005] However, extruded polystyrene boards are prone to gaps with threaded sleeves during pouring, causing grout to seep into the threaded sleeves, affecting their use and installation. Utility Model Content

[0006] This utility model provides a partial forming mold for prefabricated wall panels, which aims to solve the technical problems described in the background art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is: to provide a partial forming mold for precast wall panels, wherein one side is fitted with a precast wall panel mold, comprising: The molding box has a through hole at the bottom, one side is used to fit with the precast wall panel mold, and the bottom is used to fit with the threaded sleeve on the lower side, so as to be embedded in the surface of the precast wall panel during the casting of the precast wall panel to form a sunken groove. A connector passes through the through hole and connects to the threaded sleeve, fixing the threaded sleeve to the bottom of the molding box; A connecting plate is connected to the molding box and extends toward the side where the precast wall panel mold is located. The connecting plate is used to fix the precast wall panel mold together.

[0008] The molding box provided in this embodiment is made of hard materials such as iron, stainless steel, and hard plastic, which can keep the surface intact after casting, demolding, and scraping off the residue adhering to the surface.

[0009] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the forming box is provided with draft angles on both sides perpendicular to the connecting plate and on the side opposite to the connecting plate.

[0010] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the upper end of the forming box is open.

[0011] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the connecting member includes a fastening bolt, which passes through the through hole, through the forming box, and is screwed to the threaded sleeve.

[0012] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the connecting member further includes an adjusting nut, which is disposed on the upper side of the forming box, abuts against the bottom of the forming box, and is screwed to the fastening bolt.

[0013] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, a clamp is further included. The clamp is connected to the connecting plate and is used to fix the connecting plate on the prefabricated wall panel mold.

[0014] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the fixture includes: The clamping frame is provided with a clamping part and an adjusting part, the clamping part and the adjusting part are respectively located on both sides of the connecting plate, and the clamping part is used to abut against the connecting plate or the precast wall panel mold; An adjusting bolt passes through the adjusting part and is screwed into the adjusting part. The adjusting bolt is used to abut against the connecting plate or the precast wall panel mold to clamp and fix the connecting plate to the precast wall panel mold.

[0015] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the clamping frame includes: Two clamping plates are arranged in parallel and spaced apart. The middle of the clamping plates is a clamping area, and the clamping part and the adjustment part are located on both sides of the clamping area. A connecting block is disposed between the two clamping plates and is fixedly connected to the clamping plates to form the adjusting part. A threaded hole is provided on the connecting block, and the adjusting bolt is screwed into the threaded hole.

[0016] In one possible implementation of the prefabricated wall panel partial forming mold provided by this utility model, the clamping part of the clamping plate is provided with a plurality of teeth on the side facing the connecting block.

[0017] The beneficial effects of the partial molding mold for precast wall panels provided by this utility model are as follows: Compared with the prior art, the partial molding mold for precast wall panels provided by this utility model fixes the molding box on the upper side of the edge of the precast wall panel mold through the connecting plate, and fixes the threaded sleeve to the bottom of the molding box through the connecting piece; after the casting is completed, the molding box can be removed to form a sinking groove in the corresponding area. The molding box is fixedly connected to the threaded sleeve through the connecting piece. Therefore, it is not easy for gaps to be generated between the molding box and the threaded sleeve during casting, and it is not easy for slurry to seep into the threaded sleeve. Attached Figure Description

[0018] Figure 1 A three-dimensional structural schematic diagram of a partial forming mold for prefabricated wall panels provided in Embodiment 1 of this utility model; Figure 2 A three-dimensional structural schematic diagram of a partial forming mold for prefabricated wall panels provided in Embodiment 2 of this utility model; Figure 3 for Figure 2 Enlarged view of part A in the image; Figure 4 This is a schematic diagram of the installation of a partial forming mold for prefabricated wall panels provided in Embodiment 2 of this utility model; Explanation of reference numerals in the attached figures: 10. Molding box; 21. Fastening bolt; 22. Adjusting nut; 30. Connecting plate; 41. Clamping plate; 42. Connecting block; 43. Adjusting bolt; 44. Tooth; 50. Precast wall panel mold; 60. Threaded sleeve. Detailed Implementation

[0019] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. The following description of at least one exemplary embodiment is actually illustrative only and is in no way intended to limit this application or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0021] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0022] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0023] In the description of this application, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application; the directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0024] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways, and the spatial relative descriptions used herein will be interpreted accordingly.

[0025] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0026] Please refer to the following: Figure 1 to Figure 4 The present invention will now describe the partial forming mold for prefabricated wall panels.

[0027] Example 1: like Figure 1 As shown, the precast wall panel partial forming mold includes a forming box 10, a connector, and a connecting plate 30. The forming box 10 has a through hole at the bottom, one side of which is used to fit against the precast wall panel mold 50, and the bottom is used to fit against the threaded sleeve 60 on the lower side, so as to be embedded in the surface of the precast wall panel during the casting of the precast wall panel to form a recessed groove. The connector passes through the through hole and connects to the threaded sleeve 60, fixing the threaded sleeve 60 to the bottom of the forming box 10. The connecting plate 30 is connected to the forming box 10 and extends towards the side where the precast wall panel mold 50 is located. The connecting plate 30 is used to fix the precast wall panel mold 50. The connecting plate 30 is fixedly connected to the precast wall panel mold 50 by bolts.

[0028] It should be noted that the applicant found that concrete residue would adhere to the surface of the extruded polystyrene board after pouring and demolding. The process of removing the residue was very easy to damage the extruded polystyrene board and was time-consuming and laborious. Therefore, extruded polystyrene board is usually a disposable product.

[0029] The molding box 10 provided in this embodiment is made of hard materials such as iron, stainless steel, and hard plastic. It can maintain a clean surface after casting, demolding, and scraping off any residue adhering to the surface, and therefore can be reused.

[0030] like Figure 1 As shown, in a specific embodiment of the prefabricated wall panel partial molding mold provided in this utility model embodiment, the molding box 10 is provided with a draft angle on both sides of the vertical connecting plate 30 and on the side facing away from the connecting plate 30 to facilitate demolding. The specific draft angle is set according to actual needs.

[0031] like Figure 1 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the upper end of the forming box 10 is open, which saves materials on the one hand and facilitates the connection of the threaded sleeve 60 through the connector on the other hand.

[0032] like Figure 1 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the connecting member includes a fastening bolt 21, which passes through the through hole, through the forming box 10, and is screwed to the threaded sleeve 60.

[0033] Furthermore, such as Figure 1 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the connecting member further includes an adjusting nut 22. The adjusting nut 22 is disposed on the upper side of the forming box 10, abuts against the bottom of the forming box 10 and is screwed to the fastening bolt 21.

[0034] It should be noted that different threaded sleeves 60 have different thread depths. By rotating the adjusting nut 22, the screwing depth of the fastening bolt 21 can be adjusted, increasing its versatility.

[0035] The beneficial effects of the partial molding mold for precast wall panels provided in this embodiment of the present invention are as follows: Compared with the prior art, the partial molding mold for precast wall panels provided in this embodiment of the present invention fixes the molding box 10 to the upper edge of the precast wall panel mold 50 through the connecting plate 30, and fixes the threaded sleeve 60 to the lower bottom of the molding box 10 through the connector; after the casting is completed, the molding box 10 can be removed to form a sinking groove in the corresponding area. The molding box 10 is fixedly connected to the threaded sleeve 60 through the connector. Therefore, it is not easy for gaps to be generated between the molding box 10 and the threaded sleeve 60 during casting, and it is not easy for slurry to seep into the threaded sleeve 60.

[0036] Example 2: like Figures 2 to 4As shown, the precast wall panel partial forming mold includes a forming box 10, a connector, and a connecting plate 30. The forming box 10 has a through hole at the bottom, one side of which is used to fit against the precast wall panel mold 50, and the bottom is used to fit against the threaded sleeve 60 on the lower side, so as to be embedded in the surface of the precast wall panel during casting to form a recessed groove. The connector passes through the through hole and connects to the threaded sleeve 60, fixing the threaded sleeve 60 to the bottom of the forming box 10. The connecting plate 30 is connected to the forming box 10 and extends towards the side where the precast wall panel mold 50 is located. The connecting plate 30 is used to fix the precast wall panel mold 50. The connecting plate 30 is fixedly connected to the precast wall panel mold 50 by a clamp.

[0037] It should be noted that the applicant found that concrete residue would adhere to the surface of the extruded polystyrene board after pouring and demolding. The process of removing the residue was very easy to damage the extruded polystyrene board and was time-consuming and laborious. Therefore, extruded polystyrene board is usually a disposable product.

[0038] The molding box 10 provided in this embodiment is made of hard materials such as iron, stainless steel, and hard plastic. It can maintain a clean surface after casting, demolding, and scraping off any residue adhering to the surface, and therefore can be reused.

[0039] like Figure 2 and Figure 4 As shown, in a specific embodiment of the prefabricated wall panel partial molding mold provided in this utility model embodiment, the molding box 10 is provided with a draft angle on both sides of the vertical connecting plate 30 and on the side facing away from the connecting plate 30 to facilitate demolding. The specific draft angle is set according to actual needs.

[0040] like Figure 2 and Figure 4 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the upper end of the forming box 10 is open, which saves materials on the one hand and facilitates the connection of the threaded sleeve 60 through the connector on the other hand.

[0041] like Figure 2 and Figure 4 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the connecting member includes a fastening bolt 21, which passes through the through hole, through the forming box 10, and is screwed to the threaded sleeve 60.

[0042] Furthermore, such as Figure 2 and Figure 4 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the connecting member further includes an adjusting nut 22. The adjusting nut 22 is disposed on the upper side of the forming box 10, abuts against the bottom of the forming box 10 and is screwed to the fastening bolt 21.

[0043] It should be noted that different threaded sleeves 60 have different thread depths. By rotating the adjusting nut 22, the screwing depth of the fastening bolt 21 can be adjusted, increasing its versatility.

[0044] like Figure 2 and Figure 4 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, a clamp is also included. The clamp is connected to the connecting plate 30 and is used to fix the connecting plate 30 on the prefabricated wall panel mold 50 for easy assembly and disassembly.

[0045] Specifically, such as Figure 2 and Figure 4 As shown, in a specific embodiment of the precast wall panel partial forming mold provided in this utility model, the clamp includes a clamping frame and an adjusting bolt 43. The clamping frame is provided with a clamping part and an adjusting part, which are respectively provided on both sides of the connecting plate 30. The clamping part is used to abut against the connecting plate 30 or the precast wall panel mold 50. The adjusting bolt 43 passes through the adjusting part and is screwed to the adjusting part. The adjusting bolt 43 is used to abut against the connecting plate 30 or the precast wall panel mold 50 to clamp and fix the connecting plate 30 to the precast wall panel mold 50.

[0046] The clamping frame includes two clamping plates 41 and a connecting block 42. The two clamping plates 41 are arranged parallel and spaced apart. The middle of the clamping plates 41 is the clamping area, and the two sides of the clamping area are the clamping parts and the adjustment parts. The connecting block 42 is located between the two clamping plates 41 and is fixedly connected to the clamping plates 41 to form the adjustment part. The connecting block 42 has a threaded hole, and the adjusting bolt 43 is screwed into the threaded hole. By rotating the adjusting bolt 43, the connecting plate 30 can be clamped together with the precast wall panel mold 50 in conjunction with the clamping part, and the forming mold can be fixed on the precast wall panel mold 50.

[0047] The clamping plate 41 is made of metal, and the connecting block 42 is welded to the clamping plate 41. The connecting block 42 is placed between the two clamping plates 41 to make the clamping plates 41 more evenly stressed, thereby increasing the stability of clamping.

[0048] Furthermore, such as Figure 2 and Figure 3 As shown, in a specific embodiment of the prefabricated wall panel partial forming mold provided in this utility model embodiment, the clamping part of the clamping plate 41 is provided with a plurality of teeth 44 on the side facing the connecting block 42, so as to effectively increase the friction between the clamping part and the clamped part and increase the stability of the connection.

[0049] The beneficial effects of the partial molding mold for precast wall panels provided in this embodiment of the present invention are as follows: Compared with the prior art, the partial molding mold for precast wall panels provided in this embodiment of the present invention fixes the molding box 10 to the upper edge of the precast wall panel mold 50 through the connecting plate 30, and fixes the threaded sleeve 60 to the lower bottom of the molding box 10 through the connector; after the casting is completed, the molding box 10 can be removed to form a sinking groove in the corresponding area. The molding box 10 is fixedly connected to the threaded sleeve 60 through the connector. Therefore, it is not easy for gaps to be generated between the molding box 10 and the threaded sleeve 60 during casting, and it is not easy for slurry to seep into the threaded sleeve 60. In addition, the molding mold is connected to the precast wall panel mold 50 through the clamp, making installation and disassembly more convenient.

[0050] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A partial forming mold for precast wall panels, wherein one side is fitted with a precast wall panel mold, characterized in that, include: The molding box (10) has a through hole at the bottom. One side is used to fit with the precast wall panel mold (50), and the bottom is fitted with the threaded sleeve (60) on the lower side. It is used to be embedded on the surface of the precast wall panel when the precast wall panel is poured to form a sunken groove. A connector passes through the through hole and connects to the threaded sleeve (60), fixing the threaded sleeve (60) to the bottom of the molding box (10); A connecting plate (30) is connected to the molding box (10) and extends to the side where the precast wall panel mold (50) is located. The connecting plate (30) is used to fix the precast wall panel mold (50) to the mold.

2. The partial forming mold for precast wall panels as described in claim 1, characterized in that, The molding box (10) has draft angles on both sides perpendicular to the connecting plate (30) and on the side facing away from the connecting plate (30).

3. The partial forming mold for precast wall panels as described in claim 1, characterized in that, The upper end of the molding box (10) is open.

4. The partial forming mold for precast wall panels as described in claim 1, characterized in that, The connector includes a fastening bolt (21) that passes through the through hole, through the molding box (10), and is screwed to the threaded sleeve (60).

5. The partial forming mold for precast wall panels as described in claim 4, characterized in that, The connector also includes an adjusting nut (22), which is located on the upper side of the molding box (10), abuts against the bottom of the molding box (10), and is screwed to the fastening bolt (21).

6. The partial forming mold for precast wall panels as described in claim 1, characterized in that, It also includes a clamp connected to the connecting plate (30) for fixing the connecting plate (30) onto the precast wall panel mold (50).

7. The partial forming mold for precast wall panels as described in claim 6, characterized in that, The clamp includes: The clamping frame is provided with a clamping part and an adjusting part. The clamping part and the adjusting part are respectively located on both sides of the connecting plate (30). The clamping part is used to abut against the connecting plate (30) or the precast wall panel mold (50). An adjusting bolt (43) passes through the adjusting part and is screwed to the adjusting part. The adjusting bolt (43) is used to abut against the connecting plate (30) or the precast wall panel mold (50) to clamp and fix the connecting plate (30) onto the precast wall panel mold (50).

8. The partial forming mold for precast wall panels as described in claim 7, characterized in that, The clamping frame includes: Two clamping plates (41) are arranged in parallel and at intervals. The middle of the clamping plate (41) is the clamping area, and the clamping part and the adjustment part are on both sides of the clamping area. A connecting block (42) is disposed between the two clamping plates (41) and is fixedly connected to the clamping plates (41) to form the adjusting part. A threaded hole is provided on the connecting block (42), and the adjusting bolt (43) is screwed into the threaded hole.

9. The partial forming mold for precast wall panels as described in claim 8, characterized in that, The clamping portion of the clamping plate (41) is provided with a plurality of teeth (44) on the side facing the connecting block (42).