A foam brick molding die

Abstract

This utility model relates to the field of foam brick mold technology, and discloses a foam brick forming mold, including a lower mold frame and an upper pressure head. Several forming cavities are provided below the lower mold frame, and an upper sealing plate is provided at the upper end of each forming cavity. Vertically extending guide ribs are provided on the front and rear side walls of the forming cavities below the upper sealing plate. A guide rod extending into the forming cavity is provided on the upper sealing plate. The left and right side walls of the upper sealing plate are provided with spaced-apart first positioning grooves and first positioning blocks. Compared with the prior art, this utility model achieves fully automatic and precise alignment between the mold and the foam blank, completely eliminating manual aiming operations and significantly improving forming accuracy. First, this utility model forms a double-guided positioning structure by setting vertical guide ribs in the forming cavity and configuring guide rods with guide cone surfaces on the upper sealing plate. This ensures that each foam brick has a uniform forming size and uniform blank forming, greatly reducing the product defect rate and significantly improving the forming quality and product qualification rate of foam bricks.

Description

Technical Field

[0001] This utility model relates to the field of foam brick mold technology, specifically a foam brick forming mold. Background Technology

[0002] Foam bricks, with their numerous advantages such as lightweight, heat insulation, sound insulation, earthquake resistance, and environmental friendliness, are widely used in building walls, insulation filling, and other engineering fields. In the industrial production process of foam bricks, the molding mold is the core key equipment that determines the molding precision, product quality, and production efficiency of foam bricks. Its operational stability and degree of automation directly affect the production efficiency of the entire production line.

[0003] Currently, existing foam brick molding dies still have significant technical shortcomings in practical production applications. Most mainstream molding equipment adopts a split-type operation mode, with feeding and pressing processes operating independently, lacking an integrated, interconnected structure. During the foam blank conveying and mold pressing processes, manual assistance is largely required for alignment. This involves manually moving and calibrating multiple foam blanks one by one under the mold's pressing station to ensure a proper match between the blank and the mold cavity before initiating the pressing operation to complete the molding process.

[0004] This traditional operating method has many drawbacks: First, the accuracy of manual alignment is limited. Affected by the operator's experience, focus, and fatigue, problems such as foam blank displacement, misalignment, and deviation are very likely to occur. This results in large dimensional deviations and uneven molding of the foam brick blanks after the mold is pressed down, which easily produces defective products and significantly reduces the product molding quality and pass rate. Second, the operation process of manually aiming, aligning, and placing the blanks is cumbersome and involves many manual interventions, which greatly increases the labor intensity and severely restricts the production efficiency of foam brick molding, making it unsuitable for the high-efficiency production needs of large-scale, assembly line production. Third, continuous manual intervention in the operation process not only increases the company's labor production costs, but also easily leads to equipment jamming, blank scrap, or even equipment damage due to human operation errors, increasing the production failure rate and equipment maintenance costs.

[0005] In summary, existing foam brick molding dies suffer from low automation, reliance on manual alignment, poor molding accuracy, low production efficiency, and high production costs, making it difficult to meet the demands of modern foam brick production for high efficiency, high precision, and automation. Therefore, there is an urgent need to develop a foam brick molding die that features automatic feeding, precise alignment, and eliminates the need for manual aiming, in order to address the technical limitations of existing technologies. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a foam brick molding mold that can effectively solve the aforementioned technical problems.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A foam brick molding die includes a lower mold frame and an upper pressure head. The lower mold frame has several molding cavities below it. Each molding cavity has an upper sealing plate at its upper end. The front and rear side walls of each molding cavity have vertically extending guide ribs below the upper sealing plate. The upper sealing plate has guide rods extending into the molding cavities. The left and right side walls of the upper sealing plate have spaced-apart first positioning grooves and first positioning blocks. The upper end of each guide rod is embedded in the upper sealing plate, and the lower end of each guide rod has a guide cone surface. Two guide rods are provided, symmetrically arranged front and rear.

[0009] Furthermore, the first positioning groove on the left side wall of the upper sealing plate is correspondingly located on the side of the first positioning block on the right side wall of the upper sealing plate.

[0010] Furthermore, the upper end of the molding cavity is also provided with connecting rods, which are symmetrically arranged on the left and right sides of the upper sealing plate, and the lower end of the connecting rods is provided with several mold cores.

[0011] Furthermore, connecting ears are provided on both sides of the lower mold frame.

[0012] Furthermore, the upper pressure head includes an upper template, and the lower end of the upper template is provided with a first support plate and a second support plate. The first support plate and the second support plate are symmetrically arranged in the molding cavity. The first support plate extends between the upper sealing plate and the connecting rod, and the second support plate extends between the connecting rod and the side wall of the molding cavity.

[0013] Furthermore, the lower end of the first support plate is provided with a first pressure plate, the lower end of the second support plate is provided with a second pressure plate, and the side wall of the first pressure plate is provided with a second positioning block and a second positioning groove spaced apart. The second positioning block is correspondingly located on the side of the first positioning groove, and the second positioning groove is correspondingly located on the side of the first positioning block.

[0014] Furthermore, the sidewalls of the first and second support plates are provided with through holes.

[0015] Furthermore, a limiting post is provided at the lower end of the upper template.

[0016] This utility model provides a foam brick molding mold. It has the following beneficial effects:

[0017] First, this invention achieves fully automated and precise alignment between the mold and the foam blank, completely eliminating manual aiming and significantly improving molding accuracy. This invention utilizes a dual-guide positioning structure formed by vertical guide ribs in the molding cavity and guide rods with guide cone surfaces on the upper sealing plate. During mold pressing, the guide ribs limit and guide the foam blank, while the guide rods precisely engage with the holes in the foam blank. Combined with the matching positioning grooves and blocks between the upper sealing plate and the upper pressure head, multi-dimensional precise positioning is achieved. This effectively eliminates problems such as blank offset, misalignment, and deviation caused by traditional manual alignment, ensuring uniform molding dimensions and uniform blank formation for each foam brick, greatly reducing product defect rates, and significantly improving the molding quality and product qualification rate of foam bricks.

[0018] Secondly, it reduces manual intervention, lowers labor intensity and production costs, and is compatible with automated production lines. This mold can work with a feeding mechanism to complete automated feeding and precise pressing molding operations, eliminating the need for manual handling, calibration, and aiming of foam blanks. This simplifies the molding process and significantly reduces manual operations. It effectively reduces the labor intensity of operators, saves on labor costs, and avoids problems such as blank scrap, equipment jamming, and equipment damage caused by human error. This reduces equipment failure rates and subsequent maintenance costs, perfectly meeting the needs of modern, large-scale, automated production lines and significantly improving production efficiency.

[0019] Third, the mold structure boasts high compatibility, strong operational stability, and superior molding functionality. This utility model employs a split symmetrical support plate and pressure plate structure. The first and second support plates are partitioned to fit within the molding cavity, and with the help of limiting posts, the downward stroke is precisely limited, ensuring uniform downward force and stable operation, avoiding molding defects caused by downward displacement. Simultaneously, the through holes on the side walls of the support plates can accommodate the ventilation and pressure relief requirements of foam brick molding. Combined with the mold core structure at the lower end of the connecting rod, the through holes and molding grooves of the foam brick can be integrally molded in one step, eliminating the need for secondary processing and simplifying the production process. Furthermore, adjacent mold components can be precisely spliced ​​and fitted through positioning blocks and positioning grooves, resulting in stronger overall mold structure stability, adaptability, and a longer service life. Attached Figure Description

[0020] Figure 1 This is a perspective view of the external structure of this utility model;

[0021] Figure 2 This is a three-dimensional view of the outer structure of the lower mold frame;

[0022] Figure 3 This is a schematic diagram of the bottom structure of the lower mold frame;

[0023] Figure 4 This is a schematic diagram of the bottom structure of the upper pressure head.

[0024] The components include: lower mold frame 1, forming cavity 11, connecting ear 12, upper pressure head 2, upper template 21, first support plate 22, second support plate 23, first pressure plate 24, second pressure plate 25, second positioning block 26, second positioning groove 27, through hole 28, limiting post 29, upper sealing plate 3, first positioning groove 31, first positioning block 32, guide rib 4, guide rod 5, guide cone surface 51, connecting rod 6, and mold core 61. Detailed Implementation

[0025] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Please see the appendix Figure 1 -Appendix Figure 4 This utility model provides a foam brick molding die, including a lower mold frame 1 and an upper pressure head 2. Several molding cavities 11 are arranged in a matrix below the lower mold frame 1. An upper sealing plate 3 is provided at the upper end of each molding cavity 11. Vertically extending guide ribs 4 are provided on the front and rear side walls of the molding cavities 11 below the upper sealing plate 3. The guide ribs 4 have a triangular cross-section and mainly cooperate with the front and rear side walls of the foam board, allowing the foam board to smoothly enter the molding cavity 11 when the lower mold frame 1 descends, while also restricting the movement of the foam board. The upper sealing plate 3 is provided with guide rods 5 extending into the molding cavity 11. The guide rods 5 can cooperate with holes on the foam board, serving a positioning function and making the fit between the foam board and the lower mold frame 1 more precise. The upper sealing plate 3 has the same external structure as the foam board. Therefore, the left and right walls of the upper sealing plate 3 are provided with a first positioning groove 31 and a first positioning block 32 spaced apart. The first positioning groove 31 on the left side wall of the upper sealing plate 3 is located on the side of the first positioning block 32 on the right side wall of the upper sealing plate 3. Both the first positioning groove 31 and the first positioning block 32 are trapezoidal.

[0027] In this embodiment, the upper end of the guide rod 5 is embedded in the upper sealing plate 3. There are two guide rods 5, which are symmetrically arranged front and rear. The lower end of the guide rod 5 is provided with a guide cone surface 51. The guide cone surface 51 allows the guide rod 5 to better extend into the hole of the foam board, achieving a precise guiding and positioning effect. Through the dual cooperation of the guide rod 5 and the guide rib 4, the fitting accuracy between the foam board and the molding cavity 11 can be effectively improved.

[0028] In this embodiment, the upper end of the molding cavity 11 is also provided with a connecting rod 6, which is symmetrically arranged on the left and right sides of the upper sealing plate 3. The lower end of the connecting rod 6 is provided with several mold cores 61. The mold cores 61 enable the foam brick after pressing to have a molding groove. In addition, the lower mold frame 1 is provided with connecting ears 12 on both sides. The connecting ears 12 are mainly connected to the lifting cylinder, and the lower mold frame 1 is driven to move up and down by the lifting cylinder.

[0029] In this embodiment, the upper pressure head 2 includes an upper template 21. The lower end of the upper template 21 is provided with a first support plate 22 and a second support plate 23. The first support plate 22 and the second support plate 23 are symmetrically arranged in the molding cavity 11. The first support plate 22 extends between the upper sealing plate 3 and the connecting rod 6, and the second support plate 23 extends between the connecting rod 6 and the side wall of the molding cavity 11.

[0030] In this embodiment, a first pressure plate 24 is provided at the lower end of the first support plate 22, and a second pressure plate 25 is provided at the lower end of the second support plate 23. The sidewall of the first pressure plate 24 is provided with spaced-apart second positioning blocks 26 and second positioning grooves 27. The second positioning blocks 26 are correspondingly located on the side of the first positioning groove 31, and the second positioning grooves 27 are correspondingly located on the side of the first positioning block 32. Furthermore, the sidewalls of the first support plate 22 and the second support plate 23 are provided with through holes 28. A limiting post 29 is provided at the lower end of the upper template 21, which can limit the movement of the upper template 21 when it descends.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A foam brick forming mold characterized by, The device includes a lower mold frame and an upper pressure head. The lower mold frame has several forming cavities below it. The upper end of each forming cavity has an upper sealing plate. The front and rear side walls of the forming cavities have vertically extending guide ribs below the upper sealing plate. The upper sealing plate has guide rods that extend into the forming cavities. The left and right side walls of the upper sealing plate have spaced-apart first positioning grooves and first positioning blocks. The upper end of each guide rod is embedded in the upper sealing plate, and the lower end of each guide rod has a guide cone surface. There are two guide rods, which are symmetrically arranged front and back.

2. A foam brick forming mould according to claim 1, characterised in that, The first positioning groove on the left side wall of the upper sealing plate is located on the side of the first positioning block on the right side wall of the upper sealing plate.

3. A foam brick forming mold according to claim 1, wherein The upper end of the molding cavity is also provided with connecting rods, which are symmetrically arranged on the left and right sides of the upper sealing plate, and the lower end of the connecting rods is provided with several mold cores.

4. A foam brick forming mold according to claim 1, wherein Connecting ears are provided on both sides of the lower mold frame.

5. A foam brick forming mould according to claim 3, characterised in that, The upper pressure head includes an upper template. The lower end of the upper template is provided with a first support plate and a second support plate. The first support plate and the second support plate are symmetrically arranged in the molding cavity. The first support plate extends between the upper sealing plate and the connecting rod, and the second support plate extends between the connecting rod and the side wall of the molding cavity.

6. A foam brick forming mould according to claim 5, characterised in that, The lower end of the first support plate is provided with a first pressure plate, and the lower end of the second support plate is provided with a second pressure plate. The side wall of the first pressure plate is provided with a second positioning block and a second positioning groove that are spaced apart. The second positioning block is correspondingly located on the side of the first positioning groove, and the second positioning groove is correspondingly located on the side of the first positioning block.

7. A foam brick forming mould according to claim 6, characterised in that, The side walls of the first and second support plates are provided with through holes.

8. A foam brick molding die according to claim 5, characterized in that, The lower end of the upper template is equipped with a limiting post.

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