A multi-axis linkage annular diamond wire cutting machine

Abstract

This utility model discloses a multi-axis linkage annular diamond wire cutting machine, relating to the field of cutting machine technology. It includes a base and a processing table. The base is equipped with a flipping component capable of adjusting the processing angle of a workpiece placed on the processing table. The base is also equipped with a processing component capable of processing the workpiece. Through the coordinated work of the flipping component and the processing component, multi-angle and multi-directional processing of the workpiece can be achieved, breaking through the limitation of traditional diamond wire annular cutting machines that can only cut two-dimensional shapes. This meets the complex processing needs of products with unequal cross-sections, greatly improving the applicability and flexibility of the cutting machine. Through the cooperation of four axes, cutting of products with unequal cross-sections can be achieved.

Description

Technical Field

[0001] This utility model relates to the field of cutting machine technology, and in particular to a multi-axis linkage annular diamond wire cutting machine. Background Technology

[0002] Among the components made of non-metallic materials such as graphite, aluminum silicate insulation materials, and PET foam materials, there are many products with unequal cross sections. Typical examples include the PET lining core of wind turbine blades and the conical furnace chamber made of aluminum silicate insulation materials.

[0003] Most diamond wire ring cutting machines on the market can only be used to cut two-dimensional shapes, which is difficult to meet the processing needs of products with unequal cross sections. For such complex products, enterprises usually rely on CNC machining technology. However, CNC machining has many drawbacks: the clamping process is cumbersome, time-consuming and labor-intensive, and frequent flipping operations lead to a decrease in machining accuracy and an increase in labor costs. At the same time, due to the limitations of the machining path and cutting method, the material utilization rate is low, resulting in waste of raw materials and an increase in production costs. Utility Model Content

[0004] The purpose of this invention is to solve the problem that traditional diamond wire annular cutting machines cannot meet the processing requirements of products with unequal cross-sections, and to propose a multi-axis linkage annular diamond wire cutting machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A multi-axis linkage annular diamond wire cutting machine includes a base and a processing table. The base is equipped with a flipping component that can adjust the processing angle of a workpiece placed on the processing table. The base is also equipped with a processing component that can process the workpiece.

[0007] The flipping assembly includes a fixed frame that is fixedly mounted on the base. The fixed frame is provided with a first motor and a rotating rod. The rotating frame is fixedly mounted between two rotating rods, and the second motor is fixedly mounted inside the rotating frame.

[0008] As a further description of the above technical solution:

[0009] Two rotating rods are rotatably mounted on a fixed frame. One of the rotating rods extends to the outside of the fixed frame and is fixedly connected to the output end of the first motor. The output end of the second motor extends to the outside of the rotating frame and is fixedly connected to the processing table.

[0010] As a further description of the above technical solution:

[0011] The processing assembly includes first guide rails symmetrically mounted on the base, a vertical frame disposed between the two first guide rails via a slider, a cutting component disposed on the vertical frame, and a fourth motor and a first lead screw disposed at the top of the base.

[0012] As a further description of the above technical solution:

[0013] The slider is slidably mounted on two first guide rails, and the slider is threaded onto a first lead screw. The first lead screw is rotatably mounted on the top of the base, and one end of the first lead screw is fixedly mounted on the output end of the fourth motor.

[0014] As a further description of the above technical solution:

[0015] The cutting component includes a recessed frame disposed on one side of the vertical frame. A third motor and a connecting rod are disposed on the recessed frame. A gear and a wire spool are respectively installed on each connecting rod. A synchronous belt meshes between several gears, and diamond wire is wound and connected between several wire spools.

[0016] As a further description of the above technical solution:

[0017] Several connecting rods are rotatably mounted on the bottom of the recessed frame, and one of the connecting rods is fixedly connected to the output end of the third motor.

[0018] As a further description of the above technical solution:

[0019] It also includes lifting components mounted on the vertical frame;

[0020] The lifting component includes second guide rails symmetrically installed on one side of the vertical frame, and the lifting frame is slidably installed between the two second guide rails. The vertical frame is also equipped with a fifth motor and a second lead screw.

[0021] As a further description of the above technical solution:

[0022] The second lead screw is rotatably mounted on the vertical frame, and one end of the second lead screw is fixedly mounted on the output end of the fifth motor. The lifting frame is threaded onto the second lead screw, and the recessed frame is fixedly mounted on the lifting frame.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0024] By coordinating the flipping and processing components, multi-angle and multi-directional processing of workpieces can be achieved, breaking through the limitation of traditional diamond wire ring cutting machines that can only cut two-dimensional shapes. This meets the complex processing needs of products with unequal cross-sections, greatly improving the applicability and flexibility of the cutting machine. Through the cooperation of four axes, cutting of products with unequal cross-sections can be achieved. The multi-axis linkage design realizes precise motion control of the cutting components. Through the coordinated drive of the first, second, third, fourth, and fifth motors, the flipping angle and rotation angle of the processing table, as well as the position and cutting speed of the cutting components, can be precisely controlled, ensuring the stability and accuracy of the cutting process. This effectively improves cutting quality and processing efficiency, meeting the needs of high-precision processing. Attached Figure Description

[0025] Figure 1 An overall schematic diagram according to an embodiment of the present utility model is shown;

[0026] Figure 2 A schematic diagram of a flipping assembly according to an embodiment of the present invention is shown;

[0027] Figure 3 A schematic diagram showing the position of the recess according to an embodiment of the present invention is shown;

[0028] Figure 4 A bottom view of the recessed frame provided according to an embodiment of the present invention is shown;

[0029] Figure 5 A schematic diagram showing the positions of the gear and the spool according to an embodiment of the present invention is provided.

[0030] Legend:

[0031] 10. Base; 11. Processing table;

[0032] 20. Tilting assembly; 21. Fixing frame; 22. First motor; 23. Rotating rod; 24. Rotating frame; 25. Second motor;

[0033] 30. Machining component; 31. First guide rail; 32. Vertical frame; 33. Slider; 34. Cutting component; 341. Concave frame; 342. Third motor; 343. Connecting rod; 344. Gear; 345. Wire reel; 346. Synchronous belt; 347. Diamond wire; 35. Fourth motor; 36. First lead screw; 37. Lifting component; 371. Second guide rail; 372. Lifting frame; 373. Fifth motor; 374. Second lead screw. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0035] like Figure 1 - Figure 5 As shown, the present invention provides a multi-axis linkage ring diamond wire cutting machine, including a base 10 and a processing table 11. The processing table 11 is used to place a clamp, and then the workpiece is clamped and fixed by the clamp. The base 10 is equipped with a flipping component 20 that can adjust the processing angle of the workpiece placed on the processing table 11. The base 10 is also equipped with a processing component 30 that can process the workpiece.

[0036] The flipping assembly 20 includes a fixed frame 21 fixedly mounted on the base 10. The fixed frame 21 is provided with a first motor 22 and a rotating rod 23. The rotating frame 24 is fixedly mounted between the two rotating rods 23. The two rotating rods 23 can drive the rotating frame 24 to start rotating. The second motor 25 is fixedly mounted inside the rotating frame 24.

[0037] In more detail, two rotating rods 23 are rotatably mounted on the fixed frame 21. One of the rotating rods 23 extends to the outside of the fixed frame 21 and is fixedly connected to the output end of the first motor 22. The first motor 22 can drive the rotating rod 23 to start rotating. The output end of the second motor 25 extends to the outside of the rotating frame 24 and is fixedly connected to the processing table 11. The second motor 25 can drive the processing table 11 to start rotating.

[0038] During the workpiece processing, starting the first motor 22 can drive the rotating rod 23 to swing the rotating frame 24 left and right, which in turn can drive the processing table 11 to swing left and right, so that the workpiece can be adjusted to adjust the processing angle. Starting the second motor 25 can drive the processing table 11 to start rotating, which in turn drives the workpiece to start rotating, thereby adjusting the processing surface.

[0039] like Figure 1 - Figure 5 As shown, the processing component 30 includes first guide rails 31 symmetrically mounted on the base 10, a vertical frame 32 disposed between the two first guide rails 31 via a slider 33, a cutting component 34 disposed on the vertical frame 32, and a fourth motor 35 and a first lead screw 36 disposed at the top of the base 10.

[0040] In more detail, the slider 33 is slidably mounted on the two first guide rails 31, and the slider 33 is threaded onto the first lead screw 36. By rotating the first lead screw 36, the slider 33 can drive the vertical frame 32 to start moving, thereby driving the cutting component 34 to move towards the workpiece position, thereby cutting the workpiece. The first lead screw 36 is rotatably mounted on the top of the base 10, and one end of the first lead screw 36 is fixedly mounted on the output end of the fourth motor 35. The fourth motor 35 can drive the first lead screw 36 to rotate.

[0041] After the workpiece is fixed, the first lead screw 36 can be driven to rotate by starting the fourth motor 35, which in turn causes the slider 33 to move the vertical frame 32, thereby moving the cutting component 34 toward the workpiece and cutting the workpiece.

[0042] like Figure 3 - Figure 5 As shown, the cutting component 34 includes a recessed frame 341 disposed on one side of the vertical frame 32. A third motor 342 and a connecting rod 343 are disposed on the recessed frame 341. A gear 344 and a wire spool 345 are respectively installed on each connecting rod 343. A synchronous belt 346 meshes between the gears 344. The gears 344 can rotate synchronously through the meshing and rotation of the synchronous belt 346. Diamond wire 347 is wound and connected between the wire spools 345.

[0043] In more detail, several connecting rods 343 are rotatably mounted on the bottom end of the recessed frame 341. One of the connecting rods 343 is fixedly connected to the output end of the third motor 342. During the movement of the vertical frame 32, the third motor 342 is started, driving the connected rod 343 to rotate. At this time, the corresponding gear 344 and the wire spool 345 start to rotate. Through the meshing rotation of the synchronous belt 346, several gears 344 can rotate synchronously, thereby causing several connecting rods 343 to rotate synchronously. The synchronously rotating wire spool 345 causes the diamond wire 347 to start rotating, thereby cutting the workpiece through the diamond wire 347.

[0044] like Figure 3 As shown, it also includes a lifting component 37 mounted on the vertical frame 32;

[0045] The lifting component 37 includes a second guide rail 371 symmetrically installed on one side of the vertical frame 32, and the lifting frame 372 is slidably installed between the two second guide rails 371. The vertical frame 32 is also equipped with a fifth motor 373 and a second lead screw 374.

[0046] In more detail, the second lead screw 374 is rotatably mounted on the vertical frame 32, and one end of the second lead screw 374 is fixedly mounted on the output end of the fifth motor 373. The fifth motor 373 can drive the second lead screw 374 to start rotating. The lifting frame 372 is threaded onto the second lead screw 374. The rotation of the second lead screw 374 can drive the lifting frame 372 to start lifting. The recessed frame 341 is fixedly mounted on the lifting frame 372. By starting the fifth motor 373, the second lead screw 374 is driven to start rotating, and the rotation of the second lead screw 374 can cause the lifting frame 372 to start lifting. 372 drives the concave frame 341 to rise and fall, allowing the diamond wire 347 to adjust its cutting position. The equipment is controlled by a standard CNC controller, using CAM software to program the cutting path. A single clamping operation can complete the cutting of an entire blank, eliminating repeated workpiece clamping and effectively improving processing efficiency. The four-axis cutting machine, consisting of two branch axes and two rotary axes, is used to cut products with unequal cross-sections. With a cutting gap of only about 1mm, and with proper layout, material utilization is effectively improved, and the component processing process is simplified. All motors mentioned in this article are servo motors.

[0047] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A multi-axis linkage annular diamond wire cutting machine, comprising a base (10) and a processing table (11), characterized in that, Also includes: The base (10) is equipped with a flipping component (20) that can adjust the processing angle of the workpiece placed on the processing table (11), and the base (10) is also equipped with a processing component (30) that can process the workpiece. The flipping assembly (20) includes a fixed frame (21) fixedly installed on the base (10). The fixed frame (21) is provided with a first motor (22) and a rotating rod (23). The rotating frame (24) is fixedly installed between the two rotating rods (23). The second motor (25) is fixedly installed inside the rotating frame (24).

2. The multi-axis linkage annular diamond wire cutting machine according to claim 1, characterized in that, Two rotating rods (23) are rotatably mounted on a fixed frame (21). One of the rotating rods (23) extends to the outside of the fixed frame (21) and is fixedly connected to the output end of the first motor (22). The output end of the second motor (25) extends to the outside of the rotating frame (24) and is fixedly connected to the processing table (11).

3. The multi-axis linkage annular diamond wire cutting machine according to claim 1, characterized in that, The processing assembly (30) includes first guide rails (31) symmetrically mounted on the base (10), a vertical frame (32) is set between the two first guide rails (31) by a slider (33), a cutting component (34) is provided on the vertical frame (32), and a fourth motor (35) and a first lead screw (36) are also provided at the top of the base (10).

4. A multi-axis linkage annular diamond wire cutting machine according to claim 3, characterized in that, The slider (33) is slidably mounted on two first guide rails (31), and the slider (33) is threaded onto the first lead screw (36). The first lead screw (36) is rotatably mounted on the top of the base (10), and one end of the first lead screw (36) is fixedly mounted on the output end of the fourth motor (35).

5. A multi-axis linkage annular diamond wire cutting machine according to claim 3, characterized in that, The cutting component (34) includes a recessed frame (341) disposed on one side of the vertical frame (32). A third motor (342) and a connecting rod (343) are disposed on the recessed frame (341). A gear (344) and a wire spool (345) are respectively installed on each connecting rod (343). A synchronous belt (346) meshes between several gears (344), and diamond wire (347) is wound and connected between several wire spools (345).

6. A multi-axis linkage annular diamond wire cutting machine according to claim 5, characterized in that, Several connecting rods (343) are rotatably mounted on the bottom end of the recess (341), and one of the connecting rods (343) is fixedly connected to the output end of the third motor (342).

7. A multi-axis linkage annular diamond wire cutting machine according to claim 5, characterized in that, It also includes a lifting component (37) mounted on the vertical frame (32); The lifting component (37) includes a second guide rail (371) symmetrically installed on one side of the vertical frame (32), and the lifting frame (372) is slidably installed between the two second guide rails (371). The vertical frame (32) is also provided with a fifth motor (373) and a second lead screw (374).

8. A multi-axis linkage annular diamond wire cutting machine according to claim 7, characterized in that, The second lead screw (374) is rotatably mounted on the vertical frame (32), and one end of the second lead screw (374) is fixedly mounted on the output end of the fifth motor (373). The lifting frame (372) is threaded onto the second lead screw (374), and the recessed frame (341) is fixedly mounted on the lifting frame (372).

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