A mold adjustment device for air conditioner casing injection molding

Abstract

This utility model discloses a mold adjustment device for air conditioner housing injection molding, which relates to the field of air conditioner housing injection molding technology. It has the advantage of adjusting the height of the stationary mold to match the stroke of the mold clamping mechanism. The key points of its technical solution are: it includes a mold body composed of an upper fixed plate, a moving mold, a lower fixed plate, and a stationary mold. An upper support plate and a lower support plate are arranged sequentially from top to bottom on the lower surface of the lower fixed plate. The upper support plate and the lower fixed plate are detachably fixedly connected by several evenly arranged support rods. The upper support plate and the lower support plate are connected by an adjustment component for adjusting the height of the lower fixed plate.

Description

Technical Field

[0001] This utility model relates to the field of air conditioner housing injection molding technology, specifically to a mold adjustment device for air conditioner housing injection molding. Background Technology

[0002] In today's society, with the rapid development of science and technology and the continuous improvement of people's living standards, home appliances have become an indispensable part of our daily lives. Among them, air conditioners, as important equipment for regulating indoor temperature and improving living comfort, are increasingly attracting consumers' attention in terms of appearance design and performance quality. As an important component of air conditioning products, the air conditioner casing not only plays a role in protecting the internal structure, but is also the key to showcasing the product's aesthetics.

[0003] As a crucial component of air conditioners, the air conditioner casing requires a sophisticated injection molding process. Injection molding involves injecting molten plastic material into a mold, which then cools and solidifies to create a product with a specific shape. The mold consists of components such as an upper fixed plate, a moving mold, a lower fixed plate, and a stationary mold. The moving and stationary molds work together to form a molding cavity. During injection molding, the mold is clamped on an injection molding machine, and molten plastic is injected into the molding cavity, where it cools and solidifies. Then, the upper and lower molds separate, and the product is ejected from the mold cavity via an ejection system. Finally, the mold closes again for the next injection molding cycle. The entire injection molding process is cyclical, offering advantages such as high production efficiency, stable product quality, and the ability to mass-produce.

[0004] However, in existing air conditioner casing injection molds, the lower fixed plate and stationary mold are fixed on the injection molding machine, while the upper fixed plate and moving mold are raised and lowered directly above the lower fixed plate and stationary mold. The height of the lower fixed plate and stationary mold is fixed. During the low-pressure mold closing stage, if the height error of the stationary mold exceeds 0.1mm, it will cause impact damage to the mold, such as slider displacement or ejector pin breakage, affecting the quality of the injection molded product. Utility Model Content

[0005] To address the aforementioned technical shortcomings, the purpose of this utility model is to provide a mold adjustment device for air conditioner housing injection molding, which has the advantage of adjusting the static mold height to match the stroke of the mold locking mechanism.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: This utility model provides a mold adjustment device for injection molding of air conditioner housing, including a mold body composed of an upper fixed plate, a moving mold, a lower fixed plate, and a stationary mold. An upper support plate and a lower support plate are arranged sequentially from top to bottom on the lower surface of the lower fixed plate. The upper support plate and the lower fixed plate are detachably fixedly connected by a plurality of evenly arranged support rods. The upper support plate and the lower support plate are connected by an adjustment component for adjusting the height of the lower fixed plate.

[0007] By adopting the above technical solution, the mold body composed of the upper fixed plate, moving mold, lower fixed plate and stationary mold is existing technology, so it will not be described in detail here. By adjusting the components to provide power, the upper support plate, support rod, lower fixed plate and stationary mold of the integrated structure can be moved in the vertical direction, so as to adjust the height of the stationary mold, so that the stationary mold matches the stroke of the mold clamping mechanism, thereby improving the quality of the injection molded product.

[0008] Preferably, the adjustment assembly includes a plurality of lugs uniformly fixed on the lower surface of the upper support plate, each lug being rotatably connected to a roller, a plurality of connecting plates being fixed on the lower support plate, and a push block corresponding to each roller being fixed on the side of each connecting plate away from the lower support plate, the upper surface of the push block being an inclined surface adapted to the roller, and a cylinder for driving the lower support plate to move in the horizontal direction being fixed on the injection molding machine.

[0009] Preferably, the injection molding machine has several slide rails fixed along the moving direction of the lower support plate, and each slide rail is slidably connected to a slider, the side of the slider away from the slide rail being fixed to the lower support plate.

[0010] Preferably, vertical guide rods are fixed at the four corners of the lower surface of the upper support plate. The guide rods are fitted with guide sleeves that are slidably connected to the guide rods. The bottom end of the guide sleeve is fixed to the injection molding machine. The injection molding machine is also provided with a guide groove located directly below the guide sleeve and communicating with the inner cavity of the guide sleeve. The guide rod passes through the bottom end of the guide sleeve and enters the guide groove and is slidably connected to the guide groove.

[0011] Preferably, a balancing component is provided on the sides of two adjacent guide sleeves to balance the movement of the left and right guide rods.

[0012] Preferably, the balancing assembly includes a strip-shaped hole on the outer circumference of the guide rod, and a rack is fixed to the inner wall of the strip-shaped hole. An arc-shaped hole communicating with the inner cavity of the guide sleeve is opened on the outer wall of the guide sleeve. Several ear plates are fixed on the injection molding machine. A drive shaft rotatably connected to the ear plates passes through the ear plates. A gear is nested on the drive shaft and fixed coaxially with the drive shaft. The gear extends into the inner cavity of the guide sleeve through the arc-shaped hole, and the part of the gear extending into the inner cavity of the guide sleeve meshes with the rack.

[0013] The beneficial effects of this utility model are as follows: the mold body composed of the upper fixed plate, moving mold, lower fixed plate and stationary mold is the prior art, so it will not be described in detail here. By adjusting the components to provide power, the upper support plate, support rod, lower fixed plate and stationary mold of the integrated structure can move in the vertical direction, so as to adjust the height of the stationary mold, so that the stationary mold matches the stroke of the mold locking mechanism, thereby improving the quality of the injection molded product. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this embodiment; Figure 2 This is a schematic diagram of the overall rear view of this embodiment; Figure 3 This is a schematic diagram of the overall left side view of this embodiment; Figure 4 This embodiment Figure 1 Enlarged structural diagram at point A; Figure 5 This embodiment Figure 3 Enlarged structural diagram at point B.

[0016] Explanation of reference numerals in the attached figures: In the diagram: 1. Mold body; 101. Upper fixed plate; 102. Moving mold; 103. Stationary mold; 104. Lower fixed plate; 2. Upper support plate; 3. Lower support plate; 4. Support rod; 5. Adjustment assembly; 501. Ear seat; 502. Roller; 503. Connecting plate; 504. Push block; 505. Cylinder; 506. Slide rail; 507. Slider; 6. Guide rod; 7. Guide sleeve; 8. Balancing assembly; 801. Rack; 802. Arc hole; 803. Ear plate; 804. Drive shaft; 805. Gear. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] A mold adjustment device for injection molding an air conditioner casing, such as Figure 1-5 The mold body 1 consists of an upper fixed plate 101, a moving mold 102, a lower fixed plate 104, and a stationary mold 103. The mold body 1 is fixed on the injection molding machine. The upper fixed plate 101 and the moving mold 102 are fixedly connected, and the lower fixed plate 104 and the stationary mold 103 are fixedly connected. The upper fixed plate 101 and the moving mold 102 are raised and lowered and positioned directly above the lower fixed plate 104 and the stationary mold 103. This is prior art, so it will not be described in detail here.

[0019] like Figure 1 and Figure 2 and Figure 3 and Figure 4 The lower surface of the lower fixed plate 104 is provided with an upper support plate 2 and a lower support plate 3 from top to bottom. The upper support plate 2 and the lower fixed plate 104 are detachably fixedly connected by several evenly arranged support rods 4. The upper support plate 2 and the lower support plate 3 are connected by an adjustment component 5 for adjusting the height of the lower fixed plate 104. The adjustment component 5 provides power so that the integrated structure of the upper support plate 2, support rods 4, lower fixed plate 104 and stationary mold 103 can move in the vertical direction, so as to adjust the height of the stationary mold 103 and match the stroke of the mold clamping mechanism, thereby improving the quality of the injection molded product.

[0020] like Figure 1 and Figure 2 and Figure 3 and Figure 4 The adjusting component 5 includes several lugs 501 evenly fixed on the lower surface of the upper support plate 2. Each lug 501 is rotatably connected to a roller 502. Several connecting plates 503 are fixed on the lower support plate 3. Each connecting plate 503 has a push block 504 corresponding to a roller 502 fixed on the side opposite to the lower support plate 3. The upper surface of the push block 504 is an inclined surface adapted to the roller 502. A cylinder 505 is fixed on the injection molding machine to drive the lower support plate 3 to move horizontally. Power is provided by the cylinder 505 to drive the lower support plate 3, which is fixed to the extended end of the cylinder 505, to move horizontally. The movement of the lower support plate 3 will drive the connecting plate 503 and the push block 504, which are integrated with the lower support plate 3, to move. The movement of the push block 504 cooperates with the roller 502 to drive the upper support plate 2 to move vertically.

[0021] like Figure 1 and Figure 2 and Figure 3 and Figure 4 Several slide rails 506 are fixed on the injection molding machine along the moving direction of the lower support plate 3. Each slide rail 506 is slidably connected to a slider 507. The side of the slider 507 away from the slide rail 506 is fixed to the lower support plate 3. Through the cooperation of the slide rail 506 and the slider 507, the movement of the lower support plate 3 in the horizontal direction is guided and limited.

[0022] like Figure 1 and Figure 2 and Figure 3 and Figure 4 and Figure 5Vertical guide rods 6 are fixed at the four corners of the lower surface of the upper support plate 2. Guide sleeves 7 are slidably connected to the guide rods 6. The bottom end of the guide sleeves 7 is fixed to the injection molding machine. The injection molding machine also has a guide groove located directly below the guide sleeves 7 and communicating with the inner cavity of the guide sleeves 7. The guide rods 6 pass through the bottom end of the guide sleeves 7 and enter the guide groove and are slidably connected to the guide groove. Through the cooperation of the guide sleeves 7, the guide groove and the guide rods 6, the movement of the upper support plate 2 in the vertical direction is guided and limited.

[0023] like Figure 1 and Figure 2 and Figure 3 and Figure 4 and Figure 5 A balancing assembly 8 is provided on the sides of two adjacent guide sleeves 7 to balance the movement of the left and right guide rods 6. The balancing assembly 8 includes a strip-shaped hole on the outer circumference of the guide rod 6, and a rack 801 is fixed to the inner wall of the strip-shaped hole. An arc-shaped hole 802 communicating with the inner cavity of the guide sleeve 7 is provided on the outer wall of the guide sleeve 7. Several ear plates 803 are fixed on the injection molding machine. A drive shaft 804 rotatably connected to the ear plates 803 passes through the ear plates 803. A coaxial device is nested on the drive shaft 804. A fixed gear 805 extends into the inner cavity of the guide sleeve 7 through an arc-shaped hole 802. The part of the gear 805 extending into the inner cavity of the guide sleeve 7 meshes with the rack 801. When the upper support plate 2 moves in the vertical direction, it will drive the guide rod 6, which is integrated with the upper support plate 2, to move in the vertical direction. The rack 801 is fixed in the strip-shaped hole, which does not affect the sliding connection between the guide rod 6 and the guide sleeve 7. The movement of the rack 801 will drive the gear 805 meshing with the rack 801 to rotate, so as to achieve the balance effect of the guide rods 6 on both sides.

[0024] When in use, connect the power supply and turn on the switch. When it is necessary to adjust the height of the stationary mold 103 according to the stroke of the mold clamping mechanism, the operator opens the cylinder 505. The cylinder 505 provides power to drive the lower support plate 3, which is fixedly connected to the extended end of the cylinder 505, to move in the horizontal direction. Through the cooperation of the slide rail 506 and the slider 507, the movement of the lower support plate 3 in the horizontal direction is guided and limited. The movement of the lower support plate 3 will drive the connecting plate 503 and the push block 504, which are integrated with the lower support plate 3, to move. The movement of the push block 504 cooperates with the roller 502 to drive the upper support plate 2 to move in the vertical direction. The movement of the upper support plate 2 will drive the support rod 4, the lower fixed plate 104 and the stationary mold 103, which are integrated with the upper support plate 2, to move in the vertical direction. The push block 504 is provided with a sliding groove, and the roller 502 moves in the sliding groove to reduce the possibility of the roller 502 falling off the push block 504. Simultaneously, the movement of the lower support plate 3 will cause the guide rod 6, which is fixed to the lower support plate 3, to move within the guide sleeve 7 and the guide groove. The movement of the guide rod 6 will cause the rack 801, which is fixed to the guide rod 6, to move. The movement of the rack 801 will cause the gear 805 meshing with the rack 801 to rotate. The two gears 805 are coaxially fixed through the transmission shaft 804, realizing the synchronous movement of the left and right sides of the upper support plate 2 and improving the stability of the movement of the stationary mold 103.

[0025] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A mold adjustment device for injection molding an air conditioner casing, characterized in that, The mold body (1) includes an injection molding machine and a mold body (1) consisting of an upper fixed plate (101), a moving mold (102), a lower fixed plate (104), and a stationary mold (103). The lower surface of the lower fixed plate (104) is provided with an upper support plate (2) and a lower support plate (3) from top to bottom. The upper support plate (2) and the lower fixed plate (104) are detachably fixedly connected by a number of evenly arranged support rods (4). The upper support plate (2) and the lower support plate (3) are connected by an adjustment component (5) for adjusting the height of the lower fixed plate (104).

2. The mold adjusting device for injection molding of an air conditioner housing according to claim 1, wherein The adjustment assembly (5) includes several lugs (501) uniformly fixed on the lower surface of the upper support plate (2). Each lug (501) is rotatably connected to a roller (502). Several connecting plates (503) are fixed on the lower support plate (3). Each connecting plate (503) has a push block (504) corresponding to the roller (502) on the side away from the lower support plate (3). The upper surface of the push block (504) is an inclined surface adapted to the roller (502). A cylinder (505) is fixed on the injection molding machine to drive the lower support plate (3) to move in the horizontal direction.

3. The mold adjusting device for injection molding of an air conditioner housing according to claim 2, wherein The injection molding machine has several slide rails (506) fixed along the moving direction of the lower support plate (3). Each slide rail (506) is slidably connected to a slider (507). The side of the slider (507) away from the slide rail (506) is fixed to the lower support plate (3).

4. The mold adjusting device for injection molding of an air conditioner housing according to claim 3, wherein Vertical guide rods (6) are fixed at the four corners of the lower surface of the upper support plate (2). The guide rods (6) are covered with guide sleeves (7) that are slidably connected to the guide rods (6). The bottom end of the guide sleeves (7) is fixed to the injection molding machine. The injection molding machine also has a guide groove located directly below the guide sleeves (7) and communicating with the inner cavity of the guide sleeves (7). The guide rods (6) pass through the bottom end of the guide sleeves (7) and enter the guide groove and are slidably connected to the guide groove.

5. The mold adjusting device for an air conditioner housing injection molding according to claim 4, wherein A balancing component (8) is provided on the side of the two adjacent guide sleeves (7) to balance the movement of the left and right guide rods (6).

6. The mold adjusting device for an air conditioner housing injection molding according to claim 5, wherein The balancing assembly (8) includes a strip hole on the outer circumference of the guide rod (6), and a rack (801) is fixed in the inner cavity of the strip hole. An arc hole (802) communicating with the inner cavity of the guide sleeve (7) is provided on the outer wall of the guide sleeve (7). Several ear plates (803) are fixed on the injection molding machine. A transmission shaft (804) rotatably connected to the ear plates (803) passes through the several ear plates (803). A gear (805) is nested on the transmission shaft (804) and is fixed coaxially with the transmission shaft (804). The gear (805) extends into the inner cavity of the guide sleeve (7) through the arc hole (802). The part of the gear (805) extending into the inner cavity of the guide sleeve (7) meshes with the rack (801).

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