Multi-cavity solar energy mold forming device based on high-precision CNC machining

Abstract

This utility model provides a multi-cavity solar energy mold forming device based on high-precision CNC machining, belonging to the technical field of solar energy mold forming devices. The device includes a lower mold, an upper mold, and an injection mechanism. The lower mold includes a rotating roller, and the upper mold includes a sealing frame and a limiting cone. The sealing frame is embedded inside the lower mold, causing the limiting cone to move downwards against the rotating roller, sealing and fixing the connection between the lower and upper molds, thus improving the sealing performance of the multi-cavity solar energy mold during use. The injection mechanism includes a second spring and a movable circular plate. Solar energy material is injected through the injection mechanism, pushing the movable circular plate. The second spring pulls the movable circular plate to control the amount of injected solar energy material. In this utility model, the connection between the lower and upper molds is sealed and fixed, improving the sealing performance of the multi-cavity solar energy mold during use.

Description

Technical Field

[0001] This utility model relates to the field of solar energy mold forming device technology, and in particular to a multi-cavity solar energy mold forming device based on high-precision CNC machining. Background Technology

[0002] Solar mold forming equipment is a process equipment specifically used for manufacturing solar-related components. It produces various structural and functional parts in solar systems through molding technologies such as stamping, extrusion, and injection molding. In order to improve production efficiency, multi-cavity solar mold forming equipment is now used to improve production efficiency.

[0003] Existing multi-cavity solar cell mold forming devices based on high-precision CNC machining have the following shortcomings:

[0004] Existing multi-cavity solar cell mold forming devices typically use a single sealing ring to seal the mold during use, which cannot seal and fix the connection between the lower and upper molds, thus failing to guarantee the sealing performance of the multi-cavity solar cell mold during use.

[0005] Therefore, we proposed a multi-cavity solar energy mold forming device based on high-precision CNC machining to solve the problems mentioned above. Utility Model Content

[0006] The connection between the lower and upper molds is sealed and fixed to improve the sealing performance of the multi-cavity solar cell mold during use, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a multi-cavity solar energy mold forming device based on high-precision CNC machining, including a lower mold, an upper mold and an injection mechanism. The lower mold includes a rotating roller, and the upper mold includes a sealing frame and a limiting cone. The sealing frame is embedded inside the lower mold, and the limiting cone moves downward against the rotating roller, thereby sealing and fixing the connection between the lower mold and the upper mold, and improving the sealing performance of the multi-cavity solar energy mold during use.

[0008] The injection mechanism includes a second spring and a movable circular plate. Solar energy material is injected through the injection mechanism to push the movable circular plate, and the second spring pulls the movable circular plate to control the amount of injected solar energy material.

[0009] Preferably, the lower mold has a temperature-conducting cavity inside, and a placement cavity inside the lower mold, with the placement cavity located above the temperature-conducting cavity, and an injection cavity seat is fitted inside the placement cavity.

[0010] Preferably, springs are evenly distributed on the inner wall of the placement cavity, and a connecting ring is fixedly connected to the end of the springs away from the placement cavity. A rotating roller is connected through the inside of the connecting ring, and limiting protrusions are evenly distributed on the surface of the rotating roller. Connecting blocks are fixedly connected to both ends of the rotating roller near the connecting ring.

[0011] Preferably, the upper surface of the lower mold is provided with an upper mold, the interior of the upper mold is provided with a cross partition plate, the lower surface of the cross partition plate is uniformly distributed with embedded rods, the lower surface of the upper mold is fixedly connected with a sealing frame, and the lower surface of the sealing frame is uniformly distributed with limiting cone blocks.

[0012] Preferably, an injection mechanism is fitted and connected to the upper surface of the upper mold, an injection pipe is connected through the upper surface of the injection mechanism, and a guide bucket is fixedly connected to the lower surface of the injection mechanism, and the guide bucket is connected to the injection pipe.

[0013] Preferably, a connecting rod is fixedly connected inside the guide bucket, and a connecting cone block is fixedly connected to the end of the connecting rod away from the guide bucket. A sleeve rod is fixedly connected to the lower surface of the connecting cone block.

[0014] Preferably, a second spring is fixedly connected inside the sleeve rod, a movable rod is fixedly connected to the end of the second spring away from the sleeve rod, and a movable circular plate is fixedly connected to the end of the movable rod away from the sleeve rod, and the movable circular plate is in contact with the output end of the guide bucket.

[0015] Preferably, a cooling mechanism is fixedly connected to the lower surface of the lower mold, and the cooling mechanism is connected to the heat conduction cavity. Heat dissipation plates are evenly distributed inside the cooling mechanism. A U-shaped tube is fixedly connected to the side surface of the heat dissipation plate, and a connecting pipe is fixedly connected to the side surface of the U-shaped tube. A double-pass pipe is fixedly connected to the end of the connecting pipe away from the U-shaped tube, and the double-pass pipe is located on the right side of the cooling mechanism.

[0016] Preferably, a partition mechanism is fixedly connected inside the injection cavity seat. The upper surface of the partition mechanism has uniformly distributed embedding holes, and the embedding holes are fitted and connected with the embedding rods. Both sides of the partition mechanism are provided with fitting grooves. Both sides of the partition mechanism are provided with partition plates. The side surfaces of the partition plates are fixedly connected with fitting strips, and the fitting strips are fitted and connected with the fitting grooves.

[0017] Preferably, both the separating mechanism and the separating plate have a connecting groove on their surfaces, and a short rod is connected through the inside of the connecting groove. Both ends of the short rod away from the connecting groove are fixedly connected to a temperature-conducting plate.

[0018] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0019] 1. In this utility model, the upper mold is placed on the upper surface of the lower mold, so that the embedded rod is inside the embedded hole, and the sealing frame is embedded in the placement cavity to surround the top of the injection cavity seat. The limiting cone block moves downward against the inner wall of the placement cavity to squeeze the rotating roller. The rotating roller moves towards the injection cavity seat while rotating, and the connecting ring drives the spring to stretch. The stress rebound of the spring causes the limiting protrusion on the surface of the rotating roller to fit and squeeze the limiting cone block, thereby limiting and fixing the limiting cone block and sealing and fixing the connection between the lower mold and the upper mold, thus improving the sealing performance of the multi-cavity solar energy mold during use.

[0020] 2. In this utility model, the injection pipe is connected to a device containing solar energy raw materials. The injected solar energy material flows into the interior of the guide hopper. The injection material is diverted by the connecting rod and the connecting cone. When the injected solar energy material flows to the bottom of the guide hopper, it pushes the movable circular plate, causing the movable circular plate to separate from the guide hopper, allowing the solar energy material to flow into the interior of the injection cavity seat. The amount of injected solar energy material is controlled by the pull of the movable circular plate by the spring, thereby improving the precision of the solar energy material forming process. Attached Figure Description

[0021] Figure 1 This invention presents a three-dimensional view of the main structure of a multi-cavity solar energy mold forming device based on high-precision CNC machining.

[0022] Figure 2 This utility model presents a partial structural disassembly perspective view of a multi-cavity solar energy mold forming device based on high-precision CNC machining;

[0023] Figure 3 This utility model proposes a multi-cavity solar energy mold forming device based on high-precision CNC machining. Figure 2 3D view of the structure at point A in the middle;

[0024] Figure 4 This utility model presents a three-dimensional view of the disassembled upper mold structure in a multi-cavity solar energy mold forming device based on high-precision CNC machining;

[0025] Figure 5 This utility model presents a three-dimensional exploded view of the injection mechanism structure in a multi-cavity solar mold forming device based on high-precision CNC machining.

[0026] Figure 6 This invention presents a three-dimensional disassembled view of the partition mechanism in a multi-cavity solar energy mold forming device based on high-precision CNC machining.

[0027] Legend: 1. Lower mold; 101. Temperature-conducting cavity; 102. Placement cavity; 103. Injection cavity seat; 104. Spring 1; 105. Connecting ring; 106. Rotating roller; 107. Limiting protrusion; 108. Connecting block; 2. Upper mold; 201. Cross partition; 202. Embedded rod; 203. Sealing frame; 204. Limiting cone; 3. Injection mechanism; 301. Injection pipe; 302. Guide hopper; 303. Connecting... 304. Rod; 305. Connecting cone block; 306. Sleeve rod; 307. Spring 2; 308. Moving rod; 309. Movable circular plate; 400. Cooling mechanism; 401. Heat dissipation plate; 402. U-shaped tube; 403. Connecting tube; 404. Double-pass tube; 500. Separating mechanism; 501. Embedded hole; 502. Fitting groove; 503. Separating plate; 504. Fitting strip; 505. Connecting groove; 506. Short rod; 507. Temperature guiding plate. Detailed Implementation

[0028] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0029] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention can also be implemented in other ways than those described herein, and therefore the present invention is not limited to the specific embodiments disclosed in the following specification.

[0030] Example 1, as shown in the attached document Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a multi-cavity solar energy mold forming device based on high-precision CNC machining includes a lower mold 1, an upper mold 2, and an injection mechanism 3. The lower mold 1 includes a rotating roller 106, and the upper mold 2 includes a sealing frame 203 and a limiting cone 204. The sealing frame 203 is embedded inside the lower mold 1, and the limiting cone 204 moves downward against the rotating roller 106 to seal and fix the connection between the lower mold 1 and the upper mold 2, thereby improving the sealing performance of the multi-cavity solar energy mold during use. The injection mechanism 3 includes a second spring 306 and a movable circular plate 308. Solar energy material is injected through the injection mechanism 3 to push the movable circular plate 308, and the second spring 306 pulls the movable circular plate 308 to control the amount of injected solar energy material.

[0031] The overall effect of Embodiment 1 is as follows: Before injecting the solar module raw material into the mold, the sealing frame 203 is embedded inside the lower mold 1, so that the limiting cone 204 moves downward against the rotating roller 106, sealing and fixing the connection between the lower mold 1 and the upper mold 2, thereby improving the sealing performance of the multi-cavity solar mold during use. During the process of injecting the solar module raw material into the mold, the solar material is injected by the injection mechanism 3 to push the movable circular plate 308, and the amount of injected solar material is controlled by the spring 2 306 pulling the movable circular plate 308.

[0032] Example 2, as Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the lower mold 1 has a temperature-conducting cavity 101 inside, and a placement cavity 102 inside, with the placement cavity 102 located above the temperature-conducting cavity 101. An injection cavity seat 103 is fitted inside the placement cavity 102. Springs 104 are evenly distributed on the inner wall of the placement cavity 102. A connecting ring 105 is fixedly connected to the end of the springs 104 away from the placement cavity 102. A rotating roller 106 is connected through the interior of the connecting ring 105. Limiting protrusions 107 are evenly distributed on the surface of the rotating roller 106. Connecting blocks 108 are fixedly connected to both ends of the roller 106 near the connecting ring 105. An upper mold 2 is provided on the upper surface of the lower mold 1. A cross partition 201 is provided inside the upper mold 2. Embedded rods 202 are evenly distributed on the lower surface of the cross partition 201. A sealing frame 203 is fixedly connected to the lower surface of the upper mold 2. Limiting cone blocks 204 are evenly distributed on the lower surface of the sealing frame 203. Embedded holes 501 are evenly distributed on the upper surface of the separating mechanism 5, and the embedded holes 501 are fitted and connected to the embedded rods 202.

[0033] The effect achieved by the entire embodiment 2 is as follows: Before injecting the solar module raw materials into the mold, the upper mold 2 is placed on the upper surface of the lower mold 1, so that the embedding rod 202 is inside the embedding hole 501, and the sealing frame 203 is embedded in the placement cavity 102 to surround the top of the injection cavity seat 103. The limiting cone 204 moves downward against the inner side wall of the placement cavity 102 to squeeze the rotating roller 106. The rotating roller 106 moves towards the injection cavity seat 103 while rotating, so that the connecting ring 105 drives the spring 104 to be stretched. The stress rebound of the spring 104 causes the limiting protrusion 107 on the surface of the rotating roller 106 to be pressed against the limiting cone 204, thereby limiting and fixing the limiting cone 204 and sealing and fixing the connection between the lower mold 1 and the upper mold 2, thus improving the sealing performance of the multi-cavity solar mold during use.

[0034] Example 3, as Figure 1 , Figure 4 and Figure 5As shown, an injection mechanism 3 is fitted and connected to the upper surface of the upper mold 2. An injection pipe 301 is connected through the upper surface of the injection mechanism 3. A guide bucket 302 is fixedly connected to the lower surface of the injection mechanism 3, and the guide bucket 302 is connected to the injection pipe 301. A connecting rod 303 is fixedly connected inside the guide bucket 302. A connecting cone block 304 is fixedly connected to the end of the connecting rod 303 away from the guide bucket 302. A sleeve rod 305 is fixedly connected to the lower surface of the connecting cone block 304. A second spring 306 is fixedly connected inside the sleeve rod 305. A moving rod 307 is fixedly connected to the end of the second spring 306 away from the sleeve rod 305. A movable circular plate 308 is fixedly connected to the end of the moving rod 307 away from the sleeve rod 305, and the movable circular plate 308 is in contact with the output end of the guide bucket 302.

[0035] The effect achieved by the entire embodiment 3 is as follows: During the process of injecting solar module raw materials into the mold, the injection pipe 301 is connected to the device containing solar raw materials. The injected solar material flows into the interior of the guide hopper 302. The connecting rod 303 and the connecting cone 304 are used to divert the injected solar material. When the injected solar material flows to the bottom of the guide hopper 302, it pushes the movable circular plate 308, causing the movable circular plate 308 to separate from the guide hopper 302, so that the solar material flows into the interior of the injection cavity seat 103. The spring 306 is used to pull the movable circular plate 308 to control the amount of injected solar material, thereby improving the precision of solar material molding and processing.

[0036] Example 4, as Figure 1 , Figure 2 and Figure 6 As shown, a cooling mechanism 4 is fixedly connected to the lower surface of the lower mold 1, and the cooling mechanism 4 is connected to the heat conduction cavity 101. Heat dissipation plates 401 are evenly distributed inside the cooling mechanism 4. A shaped tube 402 is fixedly connected to the side surface of the heat dissipation plate 401, and a connecting pipe 403 is fixedly connected to the side surface of the shaped tube 402. A double-pass pipe 404 is fixedly connected to the end of the connecting pipe 403 away from the shaped tube 402, and the double-pass pipe 404 is located on the right side of the cooling mechanism 4. The injection cavity seat 103 is fixedly connected to... A separating mechanism 5 is provided. Both sides of the separating mechanism 5 are provided with fitting grooves 502. Both sides of the separating mechanism 5 are provided with separating plates 503. The side surface of the separating plate 503 is fixedly connected with a fitting strip 504, and the fitting strip 504 is fitted and connected with the fitting groove 502. Both the surface of the separating mechanism 5 and the separating plate 503 are provided with a connecting groove 505. A short rod 506 is connected through the inside of the connecting groove 505. Both ends of the short rod 506 away from the connecting groove 505 are fixedly connected with a temperature-conducting plate 507.

[0037] The overall effect of embodiment 4 is as follows: after the solar material is injected into the mold, the temperature conduction plates 507 set in the multiple mold cavities separated by the partition mechanism 5 and the partition plate 503 conduct the temperature in the multiple mold cavities, so that the temperature inside the injection cavity seat 103 is balanced. The water storage pipe connected by the double pipe 404 flows cold water from the connecting pipe 403 into the return tube 402 to cool down the heat conducted by the heat dissipation plate 401 from the temperature conduction cavity 101, thereby improving the shaping effect of the solar material.

[0038] The working principle of the entire device is as follows: Before injecting the solar module raw materials into the mold, the upper mold 2 is placed on the upper surface of the lower mold 1, so that the embedding rod 202 is inside the embedding hole 501, and the sealing frame 203 is embedded in the placement cavity 102 to surround the top of the injection cavity seat 103. The limiting cone 204 moves downward against the inner wall of the placement cavity 102 to squeeze the rotating roller 106. The rotating roller 106 moves towards the injection cavity seat 103 while rotating, so that the connecting ring 105 drives the spring 104 to stretch. Using the stress rebound of the spring 104, the limiting protrusion 107 on the surface of the rotating roller 106 is pressed against the limiting cone 204 to limit and fix the limiting cone 204, and seal and fix the connection between the lower mold 1 and the upper mold 2. During the process of injecting the solar module raw materials into the mold, the device containing the solar raw materials is connected through the injection pipe 301, and the injected solar material flows into the guide hopper 30. Inside mold 2, the injected solar energy material is diverted by connecting rod 303 and connecting cone 304. When the injected solar energy material flows to the bottom of guide hopper 302, it pushes the movable circular plate 308, causing the movable circular plate 308 to separate from the guide hopper 302, allowing the solar energy material to flow into the injection cavity seat 103. Spring 2 306 pulls the movable circular plate 308 to control the amount of injected solar energy material. After the solar energy material is injected into the mold, the temperature conduction plates 507 set in the multiple mold cavities separated by the partition mechanism 5 and partition plate 503 conduct the temperature in the multiple mold cavities, making the temperature inside the injection cavity seat 103 uniform. Cold water flows from the connecting pipe 403 into the return tube 402 through the water storage pipe connected by the double pipe 404 to cool the heat conducted by the heat dissipation plate 401 from the temperature conduction cavity 101.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A multi-cavity solar mold forming device based on high-precision numerical control machining, characterized in that: The system includes a lower mold (1), an upper mold (2), and an injection mechanism (3). The lower mold (1) includes a rotating roller (106), and the upper mold (2) includes a sealing frame (203) and a limiting cone (204). The sealing frame (203) is embedded inside the lower mold (1), and the limiting cone (204) moves downward against the rotating roller (106) to seal and fix the connection between the lower mold (1) and the upper mold (2), thereby improving the sealing performance of the multi-cavity solar energy mold during use. The injection mechanism (3) includes a second spring (306) and a movable circular plate (308). The injection mechanism (3) injects solar energy material to push the movable circular plate (308), and the second spring (306) pulls the movable circular plate (308) to control the amount of injected solar energy material.

2. The multi-cavity solar mold forming device based on high-precision numerical control machining according to claim 1, characterized in that: The lower mold (1) has a temperature-conducting cavity (101) inside, and a placement cavity (102) is provided inside the lower mold (1), and the placement cavity (102) is located above the temperature-conducting cavity (101). An injection cavity seat (103) is fitted inside the placement cavity (102).

3. The multi-cavity solar mold forming device based on high-precision numerical control machining according to claim 2, characterized in that: Springs (104) are evenly distributed on the inner wall of the placement cavity (102). A connecting ring (105) is fixedly connected to one end of the spring (104) away from the placement cavity (102). A rotating roller (106) is connected through the inside of the connecting ring (105). Limiting protrusions (107) are evenly distributed on the surface of the rotating roller (106). Connecting blocks (108) are fixedly connected to both ends of the rotating roller (106) near the connecting ring (105).

4. The multi-cavity solar mold forming apparatus based on high-precision numerical control machining according to claim 1, characterized in that: The upper surface of the lower mold (1) is provided with an upper mold (2), the interior of the upper mold (2) is provided with a cross partition (201), the lower surface of the cross partition (201) is evenly distributed with embedded rods (202), the lower surface of the upper mold (2) is fixedly connected with a sealing frame (203), and the lower surface of the sealing frame (203) is evenly distributed with limiting cone blocks (204).

5. The multi-cavity solar mold forming device based on high-precision numerical control machining according to claim 4, characterized in that: The upper surface of the upper mold (2) is fitted with an injection mechanism (3), and the upper surface of the injection mechanism (3) is connected through an injection pipe (301). The lower surface of the injection mechanism (3) is fixedly connected with a guide bucket (302), and the guide bucket (302) is connected to the injection pipe (301).

6. The multi-cavity solar energy mold forming device based on high-precision CNC machining according to claim 5, characterized in that: A connecting rod (303) is fixedly connected inside the guide bucket (302). A connecting cone (304) is fixedly connected to one end of the connecting rod (303) away from the guide bucket (302). A sleeve (305) is fixedly connected to the lower surface of the connecting cone (304).

7. The multi-cavity solar energy mold forming device based on high-precision CNC machining according to claim 6, characterized in that: A second spring (306) is fixedly connected inside the sleeve rod (305). A movable rod (307) is fixedly connected to the end of the second spring (306) away from the sleeve rod (305). A movable circular plate (308) is fixedly connected to the end of the movable rod (307) away from the sleeve rod (305), and the movable circular plate (308) is in contact with the output end of the guide bucket (302).

8. The multi-cavity solar energy mold forming device based on high-precision CNC machining according to claim 1, characterized in that: A cooling mechanism (4) is fixedly connected to the lower surface of the lower mold (1), and the cooling mechanism (4) is connected to the heat conduction cavity (101). A heat dissipation plate (401) is evenly distributed inside the cooling mechanism (4). A U-shaped tube (402) is fixedly connected to the side surface of the heat dissipation plate (401). A connecting pipe (403) is fixedly connected to the side surface of the U-shaped tube (402). A double-pass pipe (404) is fixedly connected to the end of the connecting pipe (403) away from the U-shaped tube (402), and the double-pass pipe (404) is located on the right side of the cooling mechanism (4).

9. The multi-cavity solar energy mold forming device based on high-precision CNC machining according to claim 2, characterized in that: The injection cavity seat (103) is fixedly connected to a partition mechanism (5). The upper surface of the partition mechanism (5) is evenly distributed with embedding holes (501), and the embedding holes (501) are fitted with the embedding rod (202). Both sides of the partition mechanism (5) are provided with fitting grooves (502). Both sides of the partition mechanism (5) are provided with partition plates (503). The side surface of the partition plate (503) is fixedly connected with a fitting strip (504), and the fitting strip (504) is fitted with the fitting groove (502).

10. The multi-cavity solar energy mold forming device based on high-precision CNC machining according to claim 9, characterized in that: The surfaces of the separating mechanism (5) and the separating plate (503) are provided with a connecting groove (505). A short rod (506) is connected through the inside of the connecting groove (505). Temperature-conducting plates (507) are fixedly connected to both ends of the short rod (506) away from the connecting groove (505).

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