A gas distribution valve plastic housing steel ball hot pressing device

Abstract

This utility model discloses a hot pressing device for a gas distribution valve with a plastic housing and steel balls. It includes a worktable, a safety light curtain fixedly connected to the front edge of the inner wall of the profile frame, and an alarm device electrically connected to one side of the upper end of the profile frame. This hot pressing device for a gas distribution valve with a plastic housing and steel balls can achieve stable and efficient hot pressing via a servo hot pressing mechanism. The pressure and displacement values ​​during hot pressing can be monitored by a pressure displacement monitor, and safety protection is provided by the safety light curtain. Furthermore, the device can quickly adjust the position of the material via a vertical transmission belt, and can quickly and automatically feed material using a first electric push rod, a second electric push rod, an electromagnetic gripper, and a servo motor. It can also quickly and stably discharge material using a horizontal conveyor belt and guide blocks for easy collection. Additionally, it can quickly dissipate heat using a blower and can be quickly transported using casters, making it convenient to use.

Description

Technical Field

[0001] This utility model relates to the field of gas distribution valve assembly technology, specifically a hot pressing device for a gas distribution valve plastic housing and steel ball. Background Technology

[0002] As a key fluid control component, the gas distribution valve's main function is to distribute or regulate the direction of gas flow. This is mainly achieved through an internal valve mechanism, which changes the gas passage by rotating or sliding the valve, thereby achieving the purpose of gas distribution. During production, steel balls need to be assembled.

[0003] Existing equipment has poor steel ball assembly performance, inconvenient transportation, poor safety protection, and poor performance. Therefore, a gas distribution valve plastic housing steel ball hot pressing device is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a hot pressing device for steel balls in a plastic housing of a gas distribution valve, so as to solve the problems mentioned in the background art, such as poor assembly effect of steel balls, inconvenient transportation, poor safety protection, and poor use effect.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a hot pressing device for a plastic housing steel ball of a gas distribution valve, comprising a workbench, a profile frame fixedly connected to the upper edge of the workbench, and a PLC controller electrically connected to the upper front side of the workbench; a vertical transmission belt fixedly connected to the middle position of the upper upper part of the workbench, and support blocks fixedly connected to both sides of the vertical transmission belt; a cylinder inserted into the inner wall of the support block, and a clamping block fixedly connected to the output end of the cylinder; material distributed between the clamping blocks; a servo hot pressing mechanism vertically fixedly connected to the upper inner wall of the profile frame, and a pressure displacement monitor fixedly connected to one side of the upper inner wall of the profile frame; a connecting hinge fixedly connected to the upper front side of the profile frame, and a protective plate flipped to the other side of the connecting hinge; the pressure displacement monitor electrically connected to the servo hot pressing mechanism; a transverse conveyor belt fixedly connected to one side of the upper upper part of the workbench, and a [missing information - likely a device or component] fixedly connected to the other side of the upper upper part of the workbench. A first electric push rod is fixedly connected to a servo motor at its output end, and a second electric push rod is rotatably connected to the output end of the servo motor. An electromagnetic gripper is fixedly connected to the output end of the second electric push rod. A steel ball placement trough is fixedly connected to the other side edge of the upper part of the worktable, and a storage trough is vertically and fixedly connected to the rear side of the upper part of the steel ball placement trough. Steel balls are placed on the inner wall of the storage trough. A collection box is attached to one side of the worktable, and a caster wheel is fixedly connected to the lower corner of the collection box. A guide block is fixedly connected to one side of the inner wall of the collection box, and a blower is electrically connected to the upper part of the inner wall of the collection box. A safety light curtain is fixedly connected to the front edge of the inner wall of the profile frame, and an alarm device is electrically connected to one side of the upper part of the profile frame. The alarm device, servo hot pressing mechanism, first electric push rod, transverse conveyor belt, safety light curtain, pressure displacement monitor, cylinder, second electric push rod, electromagnetic gripper, servo motor and PLC controller are electrically connected.

[0006] Preferably, the collection box is magnetically connected to the workbench via casters, and one side of the collection box is vertically connected to the transverse conveyor belt. The guide block is made of inclined sponge material on the inner wall of the collection box, the blower is vertically distributed to the collection box, and the front and rear sides of the collection box have a hollow structure.

[0007] Preferably, the protective plate is made of acrylic material, and the protective plate is connected to the profile frame by a hinge in a reset and flip connection, and the protective plate and the profile frame are magnetically fitted together.

[0008] Preferably, the servo hot pressing mechanism is a medium-frequency heating head structure, and the servo hot pressing mechanism is electrically connected to the alarm device through a pressure displacement monitor. The safety light curtain is symmetrically distributed on the inner wall of the profile frame, and the length of the safety light curtain matches the height of the inner side of the profile frame.

[0009] Preferably, the material is clamped and installed by a clamping block, a cylinder and a support block, and the material is connected to the worktable by a vertical transmission belt for back-and-forth movement.

[0010] Preferably, the electromagnetic gripper is connected to the worktable via a second electric push rod and a first electric push rod in a lifting and telescopic manner, and the electromagnetic gripper is connected to the first electric push rod via a servo motor in a left-right rotational manner, and the steel ball placement trough has an inclined structure.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This gas distribution valve plastic shell steel ball hot pressing device can achieve stable and efficient hot pressing through a servo hot pressing mechanism, and the pressure displacement value of hot pressing can be monitored by a pressure displacement monitor. It can also be protected by a safety light curtain, and the material can be quickly adjusted by a vertical transmission belt. It can also be quickly and automatically fed by a first electric push rod, a second electric push rod, an electromagnetic gripper, and a servo motor. Furthermore, it can be quickly and stably discharged by a horizontal conveyor belt and guide blocks for easy collection. It can also be quickly cooled by a blower and quickly transported by casters, making it convenient to use. Attached Figure Description

[0012] Figure 1 This is a front view of a gas distribution valve plastic housing steel ball hot pressing device according to the present invention;

[0013] Figure 2 This is a schematic diagram of the internal structure of a gas distribution valve plastic housing steel ball hot pressing device according to the present invention;

[0014] Figure 3 This is a side view of the internal structure of the steel ball feeding groove in a gas distribution valve plastic housing steel ball hot pressing device according to the present invention;

[0015] Figure 4 This utility model relates to a gas distribution valve plastic housing steel ball hot pressing device. Figure 2 Enlarged view of point A in the middle;

[0016] Figure 5 This utility model relates to a gas distribution valve plastic housing steel ball hot pressing device. Figure 2 Enlarged view of section B in the middle.

[0017] In the diagram: 1. Workbench, 2. PLC controller, 3. Profile frame, 4. Collection box, 5. Alarm device, 6. Connecting hinge, 7. Protective plate, 8. Servo hot pressing mechanism, 9. Material, 10. Steel ball feeding trough, 11. First electric push rod, 12. Vertical transmission belt, 13. Horizontal conveyor belt, 14. Casters, 15. Guide block, 16. Safety light curtain, 17. Pressure displacement monitor, 18. Storage tank, 19. Support block, 20. Clamping block, 21. Cylinder, 22. Second electric push rod, 23. Electromagnetic gripper, 24. Servo motor, 25. Blower, 26. Steel ball. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-5This utility model provides a technical solution: a gas distribution valve plastic housing steel ball hot pressing device, including a workbench 1, a PLC controller 2, a profile frame 3, a collection box 4, an alarm device 5, a connecting hinge 6, a protective plate 7, a servo hot pressing mechanism 8, material 9, a steel ball placement trough 10, a first electric push rod 11, a vertical transmission belt 12, a horizontal conveyor belt 13, a caster wheel 14, a guide block 15, a safety light curtain 16, a pressure displacement monitor 17, a storage tank 18, a support block 19, a clamping block 20, a cylinder 21, a second electric push rod 22, an electromagnetic gripper 23, a servo motor 24, a blower 25, and steel balls 26. The profile frame 3 is fixedly connected to the upper edge of the workbench 1, and the PLC controller 2 is electrically connected to the upper front side of the workbench 1. A vertical transmission belt 12 is fixedly connected to the middle of the upper end, and support blocks 19 are fixedly connected to both sides of the vertical transmission belt 12. A cylinder 21 is inserted into the inner wall of the support block 19, and a clamping block 20 is fixedly connected to the output end of the cylinder 21. Material 9 is clamped and distributed between the clamping blocks 20. Material 9 is clamped and installed with support blocks 19 through clamping blocks 20, cylinders 21, and the material 9 is connected to the worktable 1 for back-and-forth movement through the vertical transmission belt 12. This makes it easy to clamp material 9 quickly and stably, and it can be adjusted back-and-forth, with good adaptability. A servo hot pressing mechanism 8 is vertically fixedly connected to the upper end of the inner wall of the profile frame 3, and a pressure displacement monitor 17 is fixedly connected to one side of the upper end of the inner wall of the profile frame 3. The servo hot pressing mechanism 8 is a medium frequency heating head structure. 8. The pressure displacement monitor 17 is electrically connected to the alarm device 5. The safety light curtain 16 is symmetrically distributed on the inner wall of the profile frame 3, and the length of the safety light curtain 16 matches the height of the inner side of the profile frame 3. This allows the servo hot pressing mechanism 8 to perform efficient hot pressing, and the assembly effect is good through pressure and displacement monitoring. Furthermore, the safety light curtain 16 provides safety protection. A connecting hinge 6 is fixedly connected to the upper front side of the profile frame 3, and a protective plate 7 is flipped and connected to the other side of the connecting hinge 6. The protective plate 7 is made of acrylic material, and it is connected to the profile frame 3 via the connecting hinge 6 in a reset flip connection. The protective plate 7 and the profile frame 3 are magnetically fitted, making it easy to cover and protect the frame. The force displacement monitor 17 is electrically connected to the servo hot pressing mechanism 8. A transverse conveyor belt 13 is fixedly connected to one side of the upper end of the worktable 1, and a first electric push rod 11 is fixedly connected to the other side of the upper end of the worktable 1. A servo motor 24 is fixedly connected to the output end of the first electric push rod 11, and a second electric push rod 22 is rotatably connected to the output end of the servo motor 24. An electromagnetic gripper 23 is fixedly connected to the output end of the second electric push rod 22. The electromagnetic gripper 23 is connected to the worktable 1 in a lifting and extending / retracting manner through the second electric push rod 22 and the first electric push rod 11. The electromagnetic gripper 23 is also connected to the first electric push rod 11 in a left-right rotating manner through the servo motor 24. The steel ball loading trough 10 has an inclined structure, which allows the electromagnetic gripper 23 to perform more efficient steel ball loading and more flexible operation.A steel ball trough 10 is fixedly connected to the other edge of the upper end of the workbench 1, and a storage tank 18 is vertically and fixedly connected to the rear side of the upper end of the steel ball trough 10. Steel balls 26 are placed on the inner wall of the storage tank 18. A collection box 4 is attached to one side of the workbench 1, and a caster wheel 14 is fixedly connected to the lower corner of the collection box 4. The collection box 4 is magnetically connected to the workbench 1 via the caster wheel 14, and one side of the collection box 4 is vertically connected to the transverse conveyor belt 13. The guide block 15 is made of inclined sponge material on the inner wall of the collection box 4. The blower 25 is vertically distributed with the collection box 4, and the front and rear sides of the collection box 4 have a hollow structure. This design allows the collection box 4 to easily and stably collect materials, effectively dissipate heat, and is easy to use. A guide block 15 is fixedly connected to one side of the inner wall of the collection box 4, and a blower 25 is electrically connected to the upper end of the inner wall of the collection box 4. A safety light curtain 16 is fixedly connected to the front edge of the inner wall of the profile frame 3, and an alarm device 5 is electrically connected to one side of the upper end of the profile frame 3. The alarm device 5, servo hot pressing mechanism 8, first electric push rod 11, transverse conveyor belt 13, safety light curtain 16, pressure displacement monitor 17, cylinder 21, second electric push rod 22, electromagnetic gripper 23, servo motor 24, and PLC controller 2 are electrically connected.

[0020] Working principle: When using this gas distribution valve plastic housing steel ball hot pressing device, first connect the device to the power supply, then open the protective plate 7 by flipping it open via the connecting hinge 6, then set the parameters via the PLC controller 2, then inject the steel ball 26 into the steel ball placement groove 10 and the storage groove 18 for limiting placement, then place the material 9 on the vertical transmission belt 12, and then clamp and fix the material 9 by the clamping block 20 and the cylinder 21, then grasp the steel ball 26 via the first electric push rod 11, the second electric push rod 22, the electromagnetic gripper 23, and the servo motor 24 and move it onto the material 9, then perform hot pressing assembly via the servo hot pressing mechanism 8, and then perform vertical transmission assembly. The position of belt 12 is adjusted for multiple assembly. During assembly, pressure and displacement can be detected by pressure and displacement monitor 17. In case of failure, alarm device 5 can be used to sound an alarm. After assembly, safety light curtain 16 can be touched to stop operation. The device can be removed and placed on transverse conveyor belt 13 to be conveyed into collection box 4 and collected by guide block 15. After collection, it can be cooled by blower 25 and then the operation can be repeated. After assembly, it can be quickly transferred by caster wheel 14. Then the protective plate 7 is closed. This is the usage process of the gas distribution valve plastic shell steel ball hot pressing device.

[0021] It should be noted that this utility model is a gas distribution valve plastic shell steel ball hot pressing device. All components are standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. In addition, all electrical components mentioned above refer to power components, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.

[0022] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A gas distribution valve plastic shell steel ball hot pressing device, comprising a workbench (1), the upper end edge of the workbench (1) is fixedly connected with a profile frame (3), and the upper end of the front side of the workbench (1) is electrically connected with a PLC controller (2), characterized in that: A vertical transmission belt (12) is fixedly connected to the middle of the upper end of the workbench (1), and support blocks (19) are fixedly connected to both sides of the vertical transmission belt (12). A cylinder (21) is inserted into the inner wall of the support block (19), and a clamping block (20) is fixedly connected to the output end of the cylinder (21). Material (9) is clamped and distributed between the clamping blocks (20). A servo hot pressing mechanism (8) is vertically fixedly connected to the upper end of the inner wall of the profile frame (3), and a pressure displacement monitoring instrument (17) is fixedly connected to one side of the upper end of the inner wall of the profile frame (3). A connecting hinge (6) is fixedly connected to the upper front side of the frame (3), and a protective plate (7) is flipped to the other side of the connecting hinge (6). The pressure displacement monitor (17) is electrically connected to the servo hot pressing mechanism (8). A transverse conveyor belt (13) is fixedly connected to one side of the upper end of the workbench (1), and a first electric push rod (11) is fixedly connected to the other side of the upper end of the workbench (1). A servo motor (24) is fixedly connected to the output end of the first electric push rod (11), and a second electric push rod (22) is rotatably connected to the output end of the servo motor (24). An electromagnetic gripper (23) is fixedly connected to the output end of the second electric push rod (22). A steel ball trough (10) is fixedly connected to the other side edge of the upper end of the workbench (1), and a storage tank (18) is vertically and fixedly connected to the rear side of the upper end of the steel ball trough (10). A steel ball (26) is placed on the inner wall of the storage tank (18). A collection box (4) is attached to one side of the workbench (1), and a caster wheel (14) is fixedly connected to the lower corner of the collection box (4). A guide block (15) is fixedly connected to one side of the inner wall of the collection box (4). (4) A blower (25) is electrically connected to the upper end of the inner wall. A safety light curtain (16) is fixedly connected to the front edge of the inner wall of the profile frame (3). An alarm device (5) is electrically connected to one side of the upper end of the profile frame (3). The alarm device (5), servo hot pressing mechanism (8), first electric push rod (11), transverse conveyor belt (13), safety light curtain (16), pressure displacement monitor (17), cylinder (21), second electric push rod (22), electromagnetic gripper (23), servo motor (24) are electrically connected to PLC controller (2).

2. The device according to claim 1, wherein the device is characterized by: The collection box (4) is magnetically connected to the workbench (1) via casters (14), and one side of the collection box (4) is vertically connected to the transverse conveyor belt (13). The guide block (15) is made of inclined sponge material on the inner wall of the collection box (4). The blower (25) is vertically distributed with the collection box (4), and the front and rear sides of the collection box (4) are hollowed out.

3. The device according to claim 2, wherein the device is characterized by: The protective plate (7) is made of acrylic material, and the protective plate (7) is connected to the profile frame (3) by a connecting hinge (6) in a reset and flip connection. The protective plate (7) and the profile frame (3) are magnetically fitted together.

4. The device according to claim 3, wherein the device is characterized by: The servo hot pressing mechanism (8) is a medium frequency heating head structure, and the servo hot pressing mechanism (8) is electrically connected to the alarm device (5) through the pressure displacement monitor (17). The safety light curtain (16) is symmetrically distributed on the inner wall of the profile frame (3), and the length of the safety light curtain (16) matches the height of the inner side of the profile frame (3).

5. The apparatus according to claim 4, wherein: The material (9) is clamped and installed by the clamping block (20), the cylinder (21) and the support block (19), and the material (9) is connected to the worktable (1) by the vertical transmission belt (12) in a back-and-forth movement.

6. The apparatus of claim 5, wherein: The electromagnetic gripper (23) is connected to the worktable (1) in a lifting and telescopic manner via the second electric push rod (22) and the first electric push rod (11), and the electromagnetic gripper (23) is connected to the first electric push rod (11) in a left-right rotational manner via the servo motor (24). The steel ball placement trough (10) is an inclined structure.

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