A kind of bagged spring strip tearable welding line processing device and bagged spring strip

By combining the first and second welding blades with the die head plate, the problem of bag body damage caused by the misalignment of the forming position of the bag strip easy-tear welding line is solved, realizing efficient processing and high-quality forming of bag spring strips.

CN224576202UActive Publication Date: 2026-07-31SHAOXING HUAJIAN MATTRESS MACHINERY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHAOXING HUAJIAN MATTRESS MACHINERY
Filing Date
2025-08-15
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

During the production process, the easy-tear welding line may shift in its forming position, causing damage to the bag body in the bag chamber. Existing technologies are unable to effectively prevent this.

Method used

The system employs a combination structure of a first welding blade plate, a second welding blade plate, and a mold head plate. A welding line is formed by welding the second blade edge to the mold head plate, and a welding point is formed by welding the first blade edge to the mold head plate. The second welding point is located on both sides of the welding line to protect the bagging section from damage.

Benefits of technology

It effectively prevents bagged spring strips from breaking when the welding line is misaligned, thus improving processing accuracy and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses an easy-tear welding line processing device for bagged spring strips and a bagged spring strip, including a first welding blade plate, a second welding blade plate, and a die plate. The second welding blade plate and the die plate are arranged opposite to each other and can move closer to or further away from each other. The second welding blade plate has a second cutting edge on the side near the die plate, and multiple second cutting edges are spaced apart along the length direction of the second welding blade plate. The die plate includes a die plate end face, and the second cutting edges approach each other to form an abutment. The first welding blade plate can move closer to or further away from the die plate and includes a first cutting edge located on both sides of the length direction of the second cutting edge. The first cutting edge approaches each other to form an abutment. This utility model provides an easy-tear welding line processing device for bagged spring strips and a bagged spring strip, and the bagged part is not easily damaged after the easy-tear welding line is formed.
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Description

Technical Field

[0001] This utility model relates to the field of easy-tear soldering technology, and more specifically, to an easy-tear soldering device for bagged spring strips and a bagged spring strip. Background Technology

[0002] Currently, the pocket strips used to install mattress springs are manufactured as continuous long strips from production equipment, such as... Figure 1 As shown, the bag strip includes spaced-apart bag chambers 100 and a welding strip 101 located between two adjacent bag chambers 100. A mattress spring is installed inside the bag chamber 100. The welding strip 101 has two welding lines formed by multiple welding points 102, which are completed by the previous process.

[0003] To facilitate tearing the welding strip 101, an easy-tear welding line 103 needs to be formed between the two welding lines. Since the bag strip is made of soft material, it is easy to bend during the bag strip transportation process, which may cause the forming position of the easy-tear welding line 103 to shift. The easy-tear welding line 103 may hit the welding line formed by the welding point 102, causing damage to the bag body 100 of the bag chamber, which is a defect. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide an easy-tear welding line processing device for bag spring strips and bag spring strips, so that the bag part is not easily damaged after the easy-tear welding line is formed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an easy-tear welding wire processing device for bagged spring strips, comprising a first welding blade plate, a second welding blade plate, and a die plate. The second welding blade plate and the die plate are arranged opposite to each other, and both the second welding blade plate and the die plate are movable to move closer to or further away from each other. The second welding blade plate has a second cutting edge on the side near the die plate, and multiple second cutting edges are spaced apart along the length direction of the second welding blade plate. The die plate includes a die plate end face, and the second cutting edges and the die plate end face approach each other to form an abutment. The first welding blade plate is movable to approach or move away from the die plate. The first welding blade plate includes a first cutting edge, which is located on both sides of the length direction of the second cutting edge. The first cutting edge and the die plate end face approach each other to form an abutment.

[0006] The present invention is further configured such that the distance between two adjacent second cutting edges is less than or equal to 5 mm.

[0007] The present invention is further configured such that the second welding knife blade includes second welding knife blade end faces located at both ends in the length direction, and the second cutting edge located at both ends in the distribution direction of the second welding knife blade extends to the end face of the second welding knife blade in the length direction.

[0008] The present invention is further configured to include a guide rod, which is slidably connected to a first movable plate and a second movable plate. Both the first movable plate and the second movable plate are capable of moving along the axial direction of the guide rod. The first movable plate is equipped with a first welding knife plate, and the second movable plate is equipped with a mold head plate.

[0009] The present invention is further configured such that a third driving component is installed on the first moving plate, and the output end of the third driving component is connected to the second welding knife plate.

[0010] The present invention is further configured such that the first cutting edge and the end face of the die plate form an abutment before the second cutting edge and the end face of the die plate.

[0011] The present invention is further configured such that a plurality of first cutting edges are spaced apart along the length direction of the first welding blade plate.

[0012] This utility model also adopts the following technical solution: it includes a bag spring strip body, which includes bag portions spaced apart along the length direction and a sealing portion located between two adjacent bag portions. The sealing portion is provided with at least one welding line formed by multiple first welding points, which are spaced apart along the width direction of the bag spring strip body. The bag spring strip body also includes a welding line and second welding points located on both sides of the welding line. The welding line is formed by welding a second cutting edge to a die plate, and the second welding points are formed by welding a first cutting edge to a die plate.

[0013] The present invention is further configured such that the welding lines at both ends of the bag spring strip body in the width direction extend to the corresponding end face of the bag spring strip body in the width direction.

[0014] The present invention is further configured such that two parallel welding lines are formed by the first welding point, and the second welding point is located between the welding lines formed by the first welding points on both sides.

[0015] In summary, this utility model has the following beneficial effects:

[0016] The second cutting edge and the die plate form a welding line in the bag section, and the first cutting edge and the die plate form a second welding point in the bag section. The second welding point is located on both sides of the welding line. When the welding line is misaligned, the second welding point can play a protective role and prevent the bag section from being damaged. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the background technology;

[0018] Figure 2 This is a perspective view of Example 1;

[0019] Figure 3 This is an installation diagram of the second welding blade plate in Example 1;

[0020] Figure 4for Figure 3 Enlarged view of point A in the middle;

[0021] Figure 5 The positions of the first cutting edge, the second cutting edge, and the die plate in Example 1. Figure 1 ;

[0022] Figure 6 The positions of the first cutting edge, the second cutting edge, and the die plate in Example 1. Figure 2 ;

[0023] Figure 7 This is a perspective view of the second welding blade plate in Example 1;

[0024] Figure 8 This is a top view of the main body of the bagged spring strip in Example 2. Figure 1 ;

[0025] Figure 9 This is a front view of the main body of the bagged spring strip in Example 2;

[0026] Figure 10 This is a top view of the main body of the bagged spring strip in Example 2. Figure 2 ;

[0027] Figure 11 This is a diagram showing the positional offset of the bonding wire in Example 2.

[0028] Reference numerals: guide rod 1, first fixed plate 11, first driving component 12, second fixed plate 13, second driving component 14, first moving plate 2, first welding knife blade 21, first cutting edge 211, third driving component 22, second welding knife blade 221, second cutting edge 2211, second welding knife blade end face 2212, second moving plate 3, mold head plate 31, mold head plate end face 311, bag spring strip body 4, welding seal part 41, first welding point 411, second welding point 412, welding line 413, bag part 42, bag body of cloth bag chamber 100, welding strip 101, welding point 102, easy-tear welding line 103. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1:

[0031] like Figure 2As shown, this embodiment discloses an easy-tear welding wire processing device for bagged spring strips, including a guide rod 1. A first movable plate 2 and a second movable plate 3 are slidably connected to the guide rod 1. A first fixed plate 11 is mounted on one axial end of the guide rod 1, and a first driving component 12 (a cylinder) is mounted on the first fixed plate 11. The output end of the first driving component 12 is connected to the first movable plate 2, enabling the first movable plate 2 to move along the axial direction of the guide rod 1. A second fixed plate 13 is mounted on the other axial end of the guide rod 1, and a second driving component 14 is mounted on the second fixed plate 13. The output end of the second driving component 14 is connected to the second movable plate 3, enabling the second movable plate 3 to move along the axial direction of the guide rod 1.

[0032] like Figure 2 As shown, the first movable plate 2 is equipped with a first welding blade plate 21, and the second movable plate 3 is equipped with a mold head plate 31, which is an ultrasonic welding mold head. Figure 2 , Figure 3 As shown, the first movable plate 2 is equipped with a third driving component 22, which is a cylinder. The output end of the third driving component 22 is connected to a second welding knife plate 221. The second welding knife plate 221 passes through the first welding knife plate 21.

[0033] like Figure 5 As shown, the first welding knife blade 21 and the second welding knife blade 221 are both vertically opposite to the die head plate 31. The second welding knife blade 221 has a second cutting edge 2211 on the side near the die head plate 31, as shown... Figure 7 As shown, the second cutting edge 2211 is elongated, and multiple second cutting edges 2211 are spaced apart along the length direction of the second welding knife plate 221, with the distance between two adjacent second cutting edges 2211 being less than or equal to 5 mm. The second welding knife plate 221 includes second welding knife plate end faces 2212 located at both ends in the length direction, and the second cutting edges 2211 located at both ends in the distribution direction of the second welding knife plate 221 extend in the length direction to the second welding knife plate end faces 2212.

[0034] like Figure 5 As shown, the die plate 31 includes a die plate end face 311 located at the top, and the second cutting edge 2211 approaches the die plate end face 311 to form an abutment, thereby enabling the material located between the two to complete ultrasonic welding.

[0035] The first welding blade plate 21 includes a first cutting edge 211, which is located on both sides of the second cutting edge 2211 along its length. Figure 4 As shown, multiple first cutting edges 211 are spaced apart along the length of the first cutting edge 211. For example... Figures 2-5As shown, the distribution direction of the first cutting edge 211 is parallel to the distribution direction of the second cutting edge 2211. The first cutting edge 211 and the end face 311 of the die plate approach each other to form an abutment, and the material located between them is ultrasonically welded.

[0036] like Figure 6 As shown, during use, the first cutting edge 211 abuts against the end face 311 of the die plate before the second cutting edge 2211 abuts against the end face 311 of the die plate. The first cutting edge 211 is used to weld and form ordinary weld points, while the second cutting edge 2211 is used to weld and form easy-tear welding rods. Due to the different materials of the first cutting edge 211 and the second cutting edge 2211, when they come into contact with the end face 311 of the die plate, assuming that the first cutting edge 211 and the second cutting edge 2211 are fixedly installed and welded simultaneously, it is difficult for the first cutting edge 211 to be flush with the second cutting edge 2211 so that they can abut against the end face 311 of the die plate together for welding. Therefore, the welding operations of the first cutting edge 211 and the second cutting edge 2211 are set to be performed in sequence.

[0037] Example 2:

[0038] like Figures 8-10 As shown, a bagged spring strip is processed using the easy-tear welding wire processing device for bagged spring strips in Embodiment 1. The bagged spring strip includes a bagged spring strip body 4, which is a continuous elongated strip and is composed of two layers of non-woven fabric joined together. The bagged spring strip body 4 includes bagged portions 42 spaced apart along its length and welded portions 41 located between adjacent bagged portions 42, such as... Figure 9 As shown, a cavity is formed inside the bag section 42 for installing mattress springs.

[0039] like Figure 10 As shown, before processing using the easy-tear welding line processing device for bag spring strips in Embodiment 1, the welding seal portion 41 is provided with at least one welding line formed by a plurality of first welding points 411, which are spaced apart along the width direction of the bag spring strip body 4. Preferably, the welding line formed by the first welding points 411 is configured as two parallel lines, located on both sides of the width direction of the welding seal portion 41.

[0040] The main body 4 of the bagged spring strip also includes multiple welding lines 413 and second welding points 412 located on both sides of the welding lines 413. The welding lines 413 are formed by welding the second cutting edge 2211 to the die plate 31. The welding lines 413 are easy-tear lines. The welding lines 413 are formed by multiple short welding lines distributed at intervals. The spacing between the short welding lines 413 matches the spacing between two adjacent second cutting edges 2211, which is also less than or equal to 5mm. At the same time, Figure 8As shown, the welding lines 413 located at both ends of the bag spring strip body 4 in the width direction extend to the corresponding end face of the bag spring strip body 4 in the width direction. That is, the short welding lines of the welding lines 413 penetrate the end face of the bag spring strip body 4 in the width direction, so as to facilitate tearing open the bag part 42 at the end.

[0041] Multiple second solder joints 412 are provided along the length direction parallel to the welding line 413, and the second solder joints 412 are located between the welding lines formed by the first solder joints 411 on both sides.

[0042] The second weld point 412 is formed by welding the first cutting edge 211 to the die plate 31. Since both the second weld point 412 and the first weld point 411 are used to splice the non-woven fabric layers on both sides to seal the bag chamber of the bagging section 42, and the weld line formed by the second weld point 412 is located on both sides of the weld line 413, if the weld line 413 is misaligned, such as... Figure 11 As shown, at this time, the welding line 413 is applied to the welding line formed by the first welding point 411. If there is only the welding line 413, it is easy to crack after the welding line 413 is formed, which will cause the bag part 42 to be damaged. However, the welding points 412 on both sides of the welding line 413 are added. The welding points 412 can play a protective role and prevent the bag part 42 from being damaged.

[0043] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A pouch spring bar tear seam processing apparatus characterized by comprising: The assembly includes a first welding knife plate (21), a second welding knife plate (221), and a die plate (31). The second welding knife plate (221) and the die plate (31) are arranged opposite to each other. Both the second welding knife plate (221) and the die plate (31) can move to move closer to or further away from each other. The second welding knife plate (221) has a second cutting edge (2211) on the side near the die plate (31). Multiple second cutting edges (2211) are spaced apart along the length of the second welding knife plate (221). The die plate (31) includes a die plate end face (311). The second cutting edges (2211) and the die plate end face (311) approach each other to form an abutment. The first welding knife blade (21) is movable to approach or move away from the mold plate (31). The first welding knife blade (21) includes a first cutting edge (211), which is located on both sides of the second cutting edge (2211) in the length direction. The first cutting edge (211) and the end face (311) of the mold plate approach each other to form an abutment.

2. A device for easily tearing the welding line of a pocketed spring bar according to claim 1, wherein The distance between two adjacent second cutting edges (2211) is less than or equal to 5 mm.

3. A device for easily tearing the welding line of a pocketed spring bar according to claim 1, wherein The second welding knife blade (221) includes second welding knife blade end faces (2212) located at both ends in the length direction, and the second cutting edge (2211) located at both ends in the distribution direction of the second welding knife blade (221) extends to the second welding knife blade end face (2212) in the length direction.

4. A device for easily tearing the welding line of a pocketed spring bar according to claim 1, wherein It also includes a guide rod (1), which is slidably connected to a first moving plate (2) and a second moving plate (3). Both the first moving plate (2) and the second moving plate (3) can move along the axial direction of the guide rod (1). The first moving plate (2) is equipped with the first welding knife blade (21), and the second moving plate (3) is equipped with the mold head plate (31).

5. A device for easily tearing the welding line of a pocketed spring bar according to claim 4, wherein The first movable plate (2) is equipped with a third driving component (22), the output end of which is connected to the second welding knife plate (221).

6. A device for easily tearing the welding line of a pocketed spring bar according to claim 1, wherein The first cutting edge (211) and the end face (311) of the mold plate form an abutment before the second cutting edge (2211) and the end face (311) of the mold plate.

7. A device for easily tearing the welding line of a pocketed spring bar according to claim 1, wherein The first cutting edge (211) is provided with multiple blades at intervals along the length direction of the first welding blade plate (21).

8. A bagged spring strip, formed using the easy-tear welding wire processing device for bagged spring strips according to any one of claims 1-7, characterized in that, The bag spring strip body (4) includes bag portions (42) spaced apart along the length direction and a welded sealing portion (41) located between two adjacent bag portions (42). The welded sealing portion (41) is provided with at least one welding line formed by a plurality of first welding points (411), which are spaced apart along the width direction of the bag spring strip body (4). The main body (4) of the bag spring strip also includes a welding line (413) and a second welding point (412) located on both sides of the welding line (413). The welding line (413) is formed by welding the second cutting edge (2211) to the mold plate (31), and the second welding point (412) is formed by welding the first cutting edge (211) to the mold plate (31).

9. A bagged spring strip according to claim 8, characterized in that, The welding lines (413) located at both ends of the bag spring strip body (4) in the width direction extend to the corresponding end face of the bag spring strip body (4) in the width direction.

10. A pocketed spring strip according to claim 8, wherein, Two parallel welding lines are formed by the first weld point (411), and the second weld point (412) is located between the welding lines formed by the first weld points (411) on both sides.