A carbon fiber block trimming device suitable for a penicillin bottle production line
By designing a carbon fiber block trimming device, which uses rotation and heating to trim the carbon fiber blocks, the problems of bottle dropping and inaccurate measurement caused by carbon fiber block deformation in the vial production line were solved, realizing the reuse of carbon fiber blocks and cost reduction.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG LINUO TECHNICAL GLASS CO LTD
- Filing Date
- 2025-09-17
- Publication Date
- 2026-07-31
AI Technical Summary
In the vial production line, carbon fiber blocks deform after long-term use, causing the vial to fall off or become impossible to remove when the vacuum suction cup is used, and also causing inaccurate measurement of the total height.
A carbon fiber block trimming device was designed, including a frame, a rotating mechanism, a power mechanism, a pressing mold, and a heating device. The pressing mold is adjusted downward by a longitudinal adjustment mechanism to heat the carbon fiber block, thereby achieving compression and heating trimming to ensure that the shape of the carbon fiber block matches.
Effective trimming of carbon fiber blocks improves their reusability, reduces the cost of spare parts and consumables in the workshop, and ensures the stability and efficiency of vial production.
Smart Images
Figure CN224576230U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vial manufacturing technology, specifically to a carbon fiber block trimming device suitable for vial production lines. Background Technology
[0002] Currently, the vial production line uses a conveyor system combining carbon fiber blocks and chains for product transport. All products are retrieved and placed on the carbon fiber blocks, including the full height measurement. The carbon fiber blocks have holes at both ends and are fixed to two chains, with a V-shaped space between the blocks. The vials are placed within this V-shaped space for transport. After being transported to the correct position, the vials are removed using vacuum suction cups. However, after prolonged use, the carbon fiber blocks deform, causing issues such as vials falling off or failing to be retrieved during vacuum suction. Additionally, the full height measurement is prone to inaccuracies. Summary of the Invention
[0003] In order to overcome the shortcomings of the above technologies, this utility model provides a repair device for quickly repairing carbon fiber blocks in a vial production line.
[0004] The technical solution adopted by this utility model to overcome its technical problem is: A carbon fiber block trimming device suitable for vial production lines includes: The frame has a shaping lower mold rotatably mounted on its upper end via a rotating mechanism; The power mechanism, mounted on the frame, is used to drive the lower forming die to rotate; The pressing mold is fastened to the shaping lower mold. The pressing mold and the shaping lower mold together form a shaping cavity that matches the shape of the carbon fiber block in the vial production line. The carbon fiber block is placed in the shaping cavity. A longitudinal adjustment mechanism, mounted on the lower forming die, is used to drive the pressure die to move vertically relative to the lower forming die; and A heating device, mounted on the frame, is used to heat the carbon fiber blocks in the shaping cavity.
[0005] Furthermore, the aforementioned rotating mechanism includes seated bearing I and seated bearing II respectively installed on the left and right sides of the upper end of the frame. A driven shaft is horizontally installed on the left side of the lower forming die, and the head end of the driven shaft is rotatably installed in seated bearing I. A drive shaft is horizontally installed on the right side of the lower forming die, and the head end of the drive shaft is rotatably installed in seated bearing II. The head end of the drive shaft is connected to the power mechanism for transmission.
[0006] Furthermore, the aforementioned power mechanism is a speed-regulating motor, which is mounted on the frame, and the output shaft of the speed-regulating motor is connected to the head end of the drive shaft.
[0007] Furthermore, the aforementioned longitudinal adjustment mechanism includes an adjustment bracket disposed on the upper end of the lower forming mold and a screw I screwed into the adjustment bracket. The axis of the screw I is arranged in the vertical direction, and the lower end of the screw I is rotatably connected to the upper end of the pressing mold.
[0008] To ensure the corrective effect, the lengths of the shaping die and the pressing die are matched with the length of the carbon fiber block.
[0009] Furthermore, the aforementioned heating device consists of a bracket mounted on the frame and a burner mounted on the bracket, with the flame jet generated by the burner pointing towards the lower forming mold.
[0010] To improve reliability, it also includes a baffle I fixed to the left side of the lower forming die by screw II and a baffle II fixed to the left side of the lower forming die by screw III.
[0011] The beneficial effects of this invention are as follows: By adjusting the downward movement of the pressing mold through a longitudinal adjustment mechanism, the carbon fiber block is pressed and fixed. Then, a rotating mechanism drives the downward-moving pressing mold to rotate, while the heating device is activated. This allows the carbon fiber block to be gradually heated while under pressure, enabling trimming during both the heating and pressing states. This provides a convenient and quick way to trim carbon fiber blocks in the vial production line, allowing for reuse and reducing the cost of spare parts and consumables in the workshop. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention. Figure 2 This is a structural diagram of the molding part of this utility model; Figure 3 This is a side cross-sectional view of the molding part of this utility model; In the diagram: 1. Frame 2. Support 3. Nozzle 4. Bearing I with seat 5. Bearing II with seat 6. Driven shaft 7. Drive shaft 8. Speed regulating motor 9. Shaping lower mold 10. Baffle I 11. Baffle II 12. Adjusting bracket 13. Screw I 14. Screw II 15. Screw III 16. Press mold 17. Carbon fiber block. Detailed Implementation
[0013] The following is in conjunction with the appendix Figure 1 Appendix Figure 2 Appendix Figure 3 The present invention will be further described below.
[0014] A carbon fiber block trimming device suitable for vial production lines includes: a frame 1, on which a shaping lower mold 9 is rotatably mounted via a rotating mechanism; a power mechanism, mounted on the frame 1, for driving the shaping lower mold 9 to rotate; a pressing mold 16, which engages with the shaping lower mold 9, the pressing mold 16 and the shaping lower mold 9 forming a shaping cavity that matches the shape of a carbon fiber block 17 in the vial production line, the carbon fiber block 17 being placed in the shaping cavity; a longitudinal adjustment mechanism, mounted on the shaping lower mold 9, for driving the pressing mold 16 to move up and down relative to the shaping lower mold 9; and a heating device, mounted on the frame 1, for heating the carbon fiber block 17 in the shaping cavity. Preferably, the shaping lower mold 9 and the pressing mold 16 are made of 316L stainless steel. The deformed carbon fiber block 17, requiring correction, is inserted into the shaping cavity between the lower forming mold 9 and the pressing mold 16. The pressing mold 16 is moved downwards via a longitudinal adjustment mechanism, pressing and fixing the carbon fiber block 17. Then, a rotating mechanism drives the lowering pressing mold 16 to rotate, while a heating device is activated. The carbon fiber block 17 is gradually heated under pressure, undergoing correction during this process. After heating for a period, the heating device and rotating mechanism are turned off. The longitudinal adjustment mechanism then drives the pressing mold 16 downwards again, achieving re-pressing. This process is repeated until the carbon fiber block 17 is properly corrected. This method allows for convenient and quick correction of carbon fiber blocks in the vial production line, enabling reuse and reducing the cost of spare parts and consumables in the workshop. After correction, the pressing mold 16 is moved upwards via the longitudinal adjustment mechanism, and the corrected carbon fiber block 17 is then removed from the shaping cavity.
[0015] In one embodiment of this utility model, the rotating mechanism includes seated bearings I 4 and II 5 respectively mounted on the left and right sides of the upper end of the frame 1. A driven shaft 6 is horizontally mounted on the left side of the lower forming die 9, with its head rotatably mounted in the seated bearing I 4. A drive shaft 7 is horizontally mounted on the right side of the lower forming die 9, with its head rotatably mounted in the seated bearing II 5. The head of the drive shaft 7 is connected to the power mechanism for transmission. The driven shaft 6 rotates in the seated bearing I 4, and the drive shaft 7 rotates in the seated bearing II 5, thereby realizing the rotation of the lower forming die 9.
[0016] In one embodiment of this utility model, the power mechanism is a speed-regulating motor 8, which is mounted on the frame 1. The output shaft of the speed-regulating motor 8 is connected to the head end of the drive shaft 7. The rotation of the speed-regulating motor 8 drives the lower forming mold 9 to rotate. The speed-regulating motor can adjust its speed in real time to adapt to the trimming speed of the carbon fiber block 17.
[0017] In one embodiment of this utility model, the aforementioned longitudinal adjustment mechanism includes an adjustment bracket 12 disposed on the upper end of the lower forming mold 9, and a screw I 13 screwed into the adjustment bracket 12. The axis of the screw I 13 is arranged in the vertical direction, and the lower end of the screw I 13 is rotatably connected to the upper end of the pressing mold 16. Rotating the screw I 13 drives the pressing mold 16 to move up and down under the guidance of the lower forming mold 9. The structure is simple and the operation is convenient.
[0018] In one embodiment of this utility model, the lengths of the shaping lower mold 9 and the pressing mold 16 are matched with the length of the carbon fiber block 17. By adopting a design where the lengths of the shaping lower mold 9 and the pressing mold 16 are equal to the length of the carbon fiber block 17, it is ensured that the carbon fiber block 17 is pressed and fixed as a whole, thus improving its trimming efficiency.
[0019] In one embodiment of this invention, the heating device consists of a bracket 2 mounted on a frame 1 and a burner 3 mounted on the bracket 2. The flame generated by the burner 3 is directed towards the lower forming mold 9. The burner 3 heats the rotating lower forming mold 9 and the pressing mold 16 through the burning flame, thereby heating the carbon fiber block 17 inside. Since the flame does not directly contact the carbon fiber block 17, damage to the carbon fiber block 17 can be effectively prevented. Preferably, the burner 3 is made of copper.
[0020] In one embodiment of this utility model, it further includes a baffle I 10 fixed to the left end of the lower forming mold 9 by screw II 14 and a baffle II 11 fixed to the left end of the lower forming mold 9 by screw III 15. When it is necessary to trim the carbon fiber block 17, after loosening screw II 14 or screw III 15, baffle I 10 or baffle II 11 is removed. At this time, the carbon fiber block 17 to be trimmed is inserted into the shaping cavity from one side of the lower forming mold 9, and then baffle I 10 or baffle II 11 is installed. Baffle I 10 and baffle II 11 serve to close the left and right ends of the shaping cavity, preventing the carbon fiber block 17 from detaching from the lower forming mold 9, thus improving reliability. Preferably, baffle I 10 and baffle II 11 are made of 316L stainless steel.
[0021] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A carbon fiber block trimming device suitable for vial production lines, characterized in that, include: The frame (1) has a shaping lower mold (9) rotatably mounted on its upper end via a rotating mechanism. The power mechanism is mounted on the frame (1) and is used to drive the lower forming die (9) to rotate; The pressing mold (16) is fastened to the shaping lower mold (9). The pressing mold (16) and the shaping lower mold (9) together form a shaping cavity that matches the shape of the carbon fiber block (17) in the vial production line. The carbon fiber block (17) is placed in the shaping cavity. A longitudinal adjustment mechanism is provided on the lower forming die (9) and is used to drive the pressure die (16) to move up and down relative to the lower forming die (9); as well as A heating device is installed on the frame (1) to heat the carbon fiber block (17) in the shaping cavity.
2. The carbon fiber block trimming device suitable for a production line of a penicillin bottle according to claim 1, characterized in that: The rotating mechanism includes a seated bearing I (4) and a seated bearing II (5) respectively installed on the left and right sides of the upper end of the frame (1). A driven shaft (6) is horizontally installed on the left side of the lower forming die (9). The head end of the driven shaft (6) is rotatably installed in the seated bearing I (4). A drive shaft (7) is horizontally installed on the right side of the lower forming die (9). The head end of the drive shaft (7) is rotatably installed in the seated bearing II (5). The head end of the drive shaft (7) is connected to the power mechanism for transmission.
3. The carbon fiber block trimming device suitable for use in a penicillin vial production line according to claim 2, characterized in that: The power mechanism is a speed-regulating motor (8), which is mounted on the frame (1). The output shaft of the speed-regulating motor (8) is connected to the head end of the drive shaft (7).
4. The carbon fiber block trimming device suitable for use in a penicillin vial production line according to claim 1, characterized in that: The longitudinal adjustment mechanism includes an adjustment bracket (12) set on the upper end of the lower forming mold (9) and a screw I (13) screwed in the adjustment bracket (12). The axis of the screw I (13) is set in the vertical direction, and the lower end of the screw I (13) is rotatably connected to the upper end of the pressing mold (16).
5. The carbon fiber block trimming device suitable for use in a penicillin vial production line of claim 1, wherein: The lengths of the shaping die (9) and the pressing die (16) are matched with the length of the carbon fiber block (17).
6. The carbon fiber block trimming device suitable for use in a penicillin vial production line of claim 1, wherein: The heating device is a bracket (2) installed on the frame (1) and a nozzle (3) installed on the bracket (2). The flame jet generated by the nozzle (3) is directed toward the lower forming mold (9).
7. The carbon fiber block trimming device suitable for use in a penicillin vial production line of claim 5, wherein: It also includes a baffle I (10) fixed to the left side of the lower forming mold (9) by screw II (14) and a baffle II (11) fixed to the left side of the lower forming mold (9) by screw III (15).