Solid beverage roll forming apparatus

Abstract

This utility model relates to the field of solid beverage processing, particularly to solid beverage roll forming equipment. Addressing the problems of inconvenient roller replacement and difficulty in controlling the feeding speed in existing roll forming equipment, the following solution is proposed: It includes a mounting frame, with a roll forming mechanism mounted on top of the mounting frame. A conveyor belt located directly below the roll forming mechanism and used for conveying the formed product is also mounted on the mounting frame. The roll forming mechanism includes a mounting frame mounted on top of the mounting frame, two detachable rollers mounted within the mounting frame, and a guide plate mounted on top of the mounting frame for feeding raw materials between the two rollers. Multiple forming holes are formed on the outer periphery of each roller. This utility model not only allows for convenient disassembly and replacement of the rollers according to production needs but also facilitates adjustment of the feeding speed, preventing raw materials from accumulating between the two rollers and affecting the forming effect.

Description

Technical Field

[0001] This utility model relates to the field of solid beverage processing, and in particular to solid beverage roll forming equipment. Background Technology

[0002] In the production of solid beverages, roll forming equipment is a key piece of equipment used to compress powdered or granular raw materials into sheets or specific shapes. Existing roll forming equipment typically includes a frame, drive unit, pressure roller assembly, and feeding mechanism. However, in actual use, the pressure rollers of traditional roll forming equipment are usually bolted or integrally structured. Changing to different specifications of pressure rollers requires disassembling multiple fasteners, which is cumbersome, time-consuming, and affects production efficiency.

[0003] Furthermore, the compression molding of solid beverages places high demands on the feeding speed. Feeding too quickly may lead to material accumulation and roller blockage, while feeding too slowly will affect production efficiency. The existing equipment has a fixed material guiding mechanism, which is inconvenient to adjust flexibly according to material characteristics or production needs, resulting in unstable molding quality. Therefore, this solution proposes a solid beverage roll forming equipment. Utility Model Content

[0004] The solid beverage roller pressing equipment proposed in this utility model solves the problems of inconvenient replacement of pressure rollers and inconvenient control of feeding speed in the existing roller pressing equipment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A solid beverage roll forming equipment includes a mounting frame, on the top of which a roll forming mechanism is mounted, and a conveyor belt located directly below the roll forming mechanism and used for conveying the formed product is also mounted on the mounting frame.

[0007] The roller pressing mechanism includes a mounting frame mounted on the top of the mounting frame, two detachable pressure rollers mounted inside the mounting frame, and a guide plate mounted on the top of the mounting frame for feeding raw materials between the two pressure rollers. The outer periphery of the pressure rollers is provided with multiple forming holes.

[0008] The mounting frame has an opening on one short side for assembling and disassembling the pressure roller, and a movable plate for sealing itself is installed on the outside of the opening. A locking component for locking the movable plate is installed between the movable plate and the mounting frame.

[0009] An adjustment component for adjusting the tilt angle of the guide plate is also installed between the guide plate and the mounting frame.

[0010] The above technical solution not only allows for easy disassembly or replacement of the pressure rollers according to production needs, but also facilitates adjustment of the feeding speed, preventing raw materials from accumulating between the two pressure rollers and affecting the molding effect.

[0011] As a further improvement to the above solution, the guide plate includes a horizontal plate and an inclined plate fixed to one end of the horizontal plate. The adjustment assembly includes a mounting shaft fixed to the outer wall of the inclined plate on the side away from the movable plate, an adjustment plate hinged to the bottom surface of the horizontal plate, a fixed sleeve movably sleeved on the outer periphery of the adjustment plate, and a locking bolt threaded to the outer periphery of the fixed sleeve. The fixed sleeve is fixedly connected to the outer periphery of the mounting frame, one end of the locking bolt abuts against the outer wall of the adjustment plate, and one end of the mounting shaft is rotatably connected to the inner wall of the mounting frame.

[0012] As a further improvement to the above solution, two mounting components for mounting the pressure rollers are installed on the inner side wall of the movable plate and the short inner side wall of the mounting frame. The mounting components include a mounting plate rotatably connected to the inner side wall of the movable plate or the inner wall of the mounting frame, an insert rod fixed on one side of the circular surface of the mounting plate, and multiple fixing rods. The insert rod is coaxial with the mounting plate, and the multiple fixing rods are distributed in a circular array with the insert rod as the center. Both ends of the pressure roller are provided with insertion holes for insertion into the insert rod and multiple fixing holes for insertion into the fixing rods.

[0013] As a further improvement to the above solution, a transmission assembly for driving the mounting plate to rotate is installed on the mounting frame. The transmission assembly includes two transmission gears rotatably connected to the outer wall of the short side of the mounting frame and a transmission motor installed on the outer wall of the mounting frame. The two transmission gears correspond to two mounting components on the inner wall of the mounting frame, and a transmission shaft coaxially arranged between the corresponding transmission gear and the mounting plate in the mounting component is fixed. The two transmission gears mesh with each other, and one end of the output shaft of the transmission motor is fixedly connected to one of the transmission gears.

[0014] As a further improvement to the above solution, the locking assembly includes two connecting plates fixed to one side of the outer wall of the movable plate and two fixing bolts respectively threaded to the top of the outer walls of the two long sides of the mounting frame. The two long sides of the mounting frame are provided with storage holes for storing the connecting plates at the end near the movable plate. One end of the two connecting plates is inserted into the two storage holes respectively, and the top surface of the two connecting plates is provided with locking holes for connecting the fixing bolts.

[0015] As a further improvement to the above solution, the two long outer walls of the mounting frame are provided with limiting grooves that communicate with the storage holes, and the outer walls of the two connecting plates are fixed with limiting blocks that restrict their movement distance. One end of the two limiting blocks extends into the two limiting grooves and slides with them.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. By setting up a guide plate and adjusting components, the raw material is poured into the space between two pressure rollers for roll forming. At the same time, the downward speed of the raw material on the guide plate can be adjusted by adjusting the inclination of the guide plate, thereby achieving the purpose of adjusting the feeding speed.

[0018] 2. By setting up a movable plate, locking components, and mounting components, the pressure roller can be easily disassembled or replaced according to production needs after the movable plate is opened. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 A schematic diagram of the roller pressing mechanism after the movable plate is opened;

[0021] Figure 3 A schematic diagram of the structure of the adjustment component;

[0022] Figure 4 A schematic diagram of the structure for mounting components inside the mounting frame;

[0023] Figure 5 This is a schematic diagram of the pressure roller structure.

[0024] Explanation of key symbols:

[0025] 1. Mounting frame; 2. Conveyor belt; 3. Mounting frame; 4. Guide plate; 5. Mounting disc; 6. Pressure roller; 7. Drive motor; 8. Drive gear; 9. Mounting shaft; 10. Limiting groove; 11. Limiting block; 12. Connecting plate; 13. Locking hole; 14. Fixing bolt; 15. Movable plate; 16. Adjusting plate; 17. Fixing sleeve; 18. Locking bolt; 19. Insert rod; 20. Fixing rod; 21. Insertion hole; 22. Fixing hole. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] Example 1:

[0028] Please combine Figure 1 - Figure 5The solid beverage roll forming equipment of this embodiment includes a mounting frame 1, a roll forming mechanism is mounted on the top of the mounting frame 1, and a conveyor belt 2 located directly below the roll forming mechanism and used to transport the formed product is also mounted on the mounting frame 1. A drive motor for driving the conveyor belt 2 to rotate is also mounted on the mounting frame 1. After the roll forming mechanism rolls the raw material into shape, it falls onto the conveyor belt 2 and is then transported to the next process under the rotation of the conveyor belt 2.

[0029] The roller pressing mechanism includes a mounting frame 3 mounted on top of the mounting frame 1, two detachable pressure rollers 6 mounted inside the mounting frame 3, and a guide plate 4 mounted on top of the mounting frame 3 for feeding raw materials between the two pressure rollers 6. The outer periphery of the pressure rollers 6 has multiple forming holes. The surfaces of the guide plate 4 and the pressure rollers 6 are coated with Teflon material. The guide plate 4 includes a horizontal plate and an inclined plate fixed to one end of the horizontal plate. After the raw material falls onto the inclined plate of the guide plate 4, it slides down the inclined plate between the two pressure rollers 6. After the two pressure rollers 6 rotate in opposite directions, they roll the raw material. The raw material entering the forming groove will be formed under pressure and finally fall onto the conveyor belt 2.

[0030] An opening for assembling and disassembling the pressure roller 6 is provided on one short side of the mounting frame 3, and a movable plate 15 for sealing itself is installed on the outside of the opening. Two mounting components for mounting the pressure roller 6 are installed on the inner wall of the movable plate 15 and the inner wall of the other short side of the mounting frame 3. The mounting components include a mounting plate 5 rotatably connected to the inner wall of the movable plate 15 or the inner wall of the mounting frame 3, an insert rod 19 fixed on one circular surface of the mounting plate 5, and multiple fixing rods 20. The insert rod 19 is coaxially arranged with the mounting plate 5, and the multiple fixing rods 20 are arranged in a circular array with the insert rod 19 as the center. Both ends of the pressure roller 6 are provided with insertion holes 21 for inserting into the insert rod 19 and multiple fixing holes 22 for inserting into the fixing rods 20. The opening facilitates the assembly and disassembly of the pressure roller 6. When installing the pressure roller 6, the movable plate 15 is opened, and then the pressure roller 6 is placed inside the mounting frame 3. Then, one end of the pressure roller 6 is aligned with the mounting components on the mounting frame 3. Next, insert the pressure roller 6 onto the mounting assembly, so that the insertion rod 19 on the mounting assembly is inserted into the insertion hole 21, and the fixing rod 20 is also inserted into the corresponding fixing hole 22. Finally, ensure that one end of the pressure roller 6 abuts against the mounting plate 5. Then, install the other pressure roller 6 onto another mounting assembly on the mounting frame 3 in the same way. Finally, close the opening on the mounting frame 3 by moving the movable plate 15. During this process, the insertion rod 19 and fixing rod 20 in the two mounting assemblies on the movable plate 15 are also inserted into the insertion hole 21 or fixing hole 22 on the pressure roller 6 that are directly opposite to them. Finally, lock the movable plate 15 to complete the installation of the pressure roller 6. Conversely, when disassembling the pressure roller 6, first open the movable plate 15 to separate the mounting assembly on the movable plate 15 from the pressure roller 6, then separate the pressure roller 6 from the mounting assembly on the mounting frame 3, and finally remove the pressure roller 6 from the mounting frame 3.

[0031] A locking assembly for locking the movable plate 15 is installed between the movable plate 15 and the mounting frame 3. The locking assembly includes two connecting plates 12 fixed to one side of the outer wall of the movable plate 15 and two fixing bolts 14 respectively threaded to the top of the outer walls of the two long sides of the mounting frame 3. The two long sides of the mounting frame 3 are provided with storage holes for storing the connecting plates 12 at the end near the movable plate 15. One end of the two connecting plates 12 is inserted into the two storage holes respectively, and the top surface of the two connecting plates 12 is provided with locking holes 13 for connecting the fixing bolts 14. After the movable plate 15 abuts against the two long sides of the mounting frame 3, the locking holes 13 and the fixing bolts 14 are aligned. At this time, the fixing bolts 14 are screwed into the locking holes 13 to lock the connecting plates 12 on the mounting frame 3, thereby sealing the opening. After the fixing bolts 14 are screwed out of the locking holes 13, the movable plate 15 can be moved away from the mounting frame 3 to open the opening, which is convenient for disassembling or replacing the pressure roller 6.

[0032] In this embodiment, limiting grooves 10 communicating with the storage holes are provided on the outer walls of both long sides of the mounting frame 3. Limiting blocks 11 that restrict the movement distance are fixed on the outer walls of the two connecting plates 12. One end of the two limiting blocks 11 extends into the two limiting grooves 10 and slides with them. The setting of the limiting blocks 11 and the limiting grooves 10 restricts the movement distance of the connecting plates 12, so that the connecting plates 12 will not be completely pulled out of the storage holes, thereby preventing the movable plate 15 from falling off the mounting frame 3.

[0033] In this embodiment, a transmission assembly for driving the mounting disk 5 to rotate is installed on the mounting frame 3. The transmission assembly includes two transmission gears 8 rotatably connected to the outer wall of the short side of the mounting frame 3 and a transmission motor 7 installed on the outer wall of the mounting frame. The two transmission gears 8 correspond to two mounting components on the inner wall of the mounting frame 3, and the corresponding transmission gears 8 are fixed with a coaxial transmission shaft between themselves and the mounting disk 5 in the mounting component. The two transmission gears 8 mesh with each other. One end of the output shaft of the transmission motor 7 is fixedly connected to one of the transmission gears 8. The rotation of the transmission motor 7 drives the two transmission gears 8 to rotate in opposite directions, thereby achieving the purpose of driving the two pressure rollers 6 to rotate in opposite directions.

[0034] In this embodiment,

[0035] Example 2:

[0036] Combination Figure 2 - Figure 3This embodiment, based on embodiment 1, further improves upon the following: an adjustment assembly for adjusting the tilt angle of the guide plate 4 is also installed between the guide plate 4 and the mounting frame 3. The adjustment assembly includes a mounting shaft 9 fixed to the outer wall of the inclined plate on the side away from the movable plate 15, an adjustment plate 16 hinged to the bottom surface of the horizontal plate, a fixing sleeve 17 movably sleeved on the outer periphery of the adjustment plate 16, and a locking bolt 18 threadedly connected to the outer periphery of the fixing sleeve 17. The fixing sleeve 17 is fixedly connected to the outer periphery of the mounting frame 3, and one end of the locking bolt 18 abuts against the outer wall of the adjustment plate 16. The mounting shaft 9... One end is rotatably connected to the inner wall of the mounting frame 3. When it is necessary to adjust the feeding speed of the raw materials, it can be achieved by adjusting the inclination of the inclined plate of the guide plate 4. During adjustment, first loosen the locking bolt 18, and after moving the adjusting plate 16 down, the inclination of the inclined plate of the guide plate 4 decreases and the feeding speed slows down. Conversely, after moving the adjusting plate 16 up, the inclination of the inclined plate of the guide plate 4 increases and the feeding speed speeds up. After the adjustment is completed, tighten the locking bolt 18 and lock the adjusting plate 16 by relying on the static friction between the locking bolt 18 and the adjusting plate 16.

[0037] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. A solid beverage roll forming apparatus comprising a mounting frame, characterised in that, The mounting frame is equipped with a roller pressing mechanism on top, and a conveyor belt located directly below the roller pressing mechanism for conveying the molded products is also mounted on the mounting frame. The roller pressing mechanism includes a mounting frame mounted on the top of the mounting frame, two detachable pressure rollers mounted inside the mounting frame, and a guide plate mounted on the top of the mounting frame for feeding raw materials between the two pressure rollers. The outer periphery of the pressure rollers is provided with multiple forming holes. The mounting frame has an opening on one short side for assembling and disassembling the pressure roller, and a movable plate for sealing itself is installed on the outside of the opening. A locking component for locking the movable plate is installed between the movable plate and the mounting frame. An adjustment component for adjusting the tilt angle of the guide plate is also installed between the guide plate and the mounting frame.

2. The solid beverage roller molding apparatus according to claim 1, characterized by, The guide plate includes a horizontal plate and an inclined plate fixed to one end of the horizontal plate. The adjustment assembly includes a mounting shaft fixed to the outer wall of the inclined plate on the side away from the movable plate, an adjustment plate hinged to the bottom surface of the horizontal plate, a fixed sleeve movably sleeved on the outer periphery of the adjustment plate, and a locking bolt threaded to the outer periphery of the fixed sleeve. The fixed sleeve is fixedly connected to the outer periphery of the mounting frame, one end of the locking bolt abuts against the outer wall of the adjustment plate, and one end of the mounting shaft is rotatably connected to the inner wall of the mounting frame.

3. The solid beverage roller molding apparatus according to claim 1, characterized by, Two mounting assemblies for mounting pressure rollers are installed on the inner side wall of the movable plate and the inner side short side inner wall of the mounting frame. The mounting assembly includes a mounting plate rotatably connected to the inner side wall of the movable plate or the inner wall of the mounting frame, an insert rod fixed on one side circular surface of the mounting plate, and multiple fixing rods. The insert rod is coaxial with the mounting plate, and the multiple fixing rods are distributed in a circular array with the insert rod as the center. Both ends of the pressure roller are provided with insertion holes for insertion into the insert rod and multiple fixing holes for insertion into the fixing rods.

4. The solid beverage roller molding apparatus according to claim 1, characterized by, The mounting frame is equipped with a transmission assembly for driving the mounting disc to rotate. The transmission assembly includes two transmission gears rotatably connected to the outer wall of the short side of the mounting frame and a transmission motor mounted on the outer wall of the mounting frame. The two transmission gears correspond to two mounting components on the inner wall of the mounting frame, and the corresponding transmission gears are fixed with a coaxial transmission shaft to the mounting disc in the mounting assembly. The two transmission gears mesh with each other, and one end of the output shaft of the transmission motor is fixedly connected to one of the transmission gears.

5. The solid beverage roller molding apparatus according to claim 1, wherein The locking assembly includes two connecting plates fixed to one outer wall of the movable plate and two fixing bolts threaded to the top of the outer walls of the two long sides of the mounting frame. The two long sides of the mounting frame are provided with storage holes for storing the connecting plates at the end near the movable plate. One end of each connecting plate is inserted into the two storage holes, and the top surface of each connecting plate is provided with locking holes for connecting the fixing bolts.

6. The solid beverage roller molding apparatus according to claim 1, wherein The mounting frame has limiting grooves on both long sides of its outer wall that communicate with the storage hole. The outer walls of the two connecting plates are fixed with limiting blocks that restrict their movement distance. One end of each limiting block extends into the two limiting grooves and slides into them.

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