A multi-layer composite device for filter materials

Abstract

This application provides a multi-layer composite device for filter materials. The device includes a workbench, a spraying mechanism, and a curing mechanism. A conveying mechanism is connected to the top left side of the workbench. The conveying mechanism also includes a take-up roller and an arc-shaped plate. The take-up roller is positioned above the left side of the workbench, and the arc-shaped plate is positioned to the left of the take-up roller. This invention sequentially attaches the surfaces of the upper and lower conveying rollers, which are rotatably connected to the bottom of the main filter layer and the non-woven fabric, to a fixed plate. One end of the filter material is placed on the surface of the take-up roller. An electric actuator connected to a connecting plate shortens, causing the arc-shaped plate to move until the silicone pad adheres to the surface of the filter material. The output shaft of a motor connected to the left front plate rotates, causing the take-up roller to rotate, thereby moving the filter material. This reduces the labor and time costs of filter material production and improves the production efficiency and cost-effectiveness of the composite device.

Description

Technical Field

[0001] This application relates to the field of filter material technology, specifically to a multilayer composite filter material device. Background Technology

[0002] Filter materials (filter cloths) mainly include polyester filter cloth, polypropylene filter cloth, nylon filter cloth, and vinylon filter cloth, etc. They are generally formed by structural composites and can have multiple functions. Multi-layer filter materials require a composite device to combine and solidify them during processing to ensure their stability during use.

[0003] In the prior art, CN208497768U discloses an extrusion device for processing filter composite materials. This extrusion device for processing filter composite materials, through improvements, allows for the convenient extrusion molding of filter composite materials by using a first cylinder in conjunction with a pressure plate, achieving a convenient use effect. By using a pressure rod in conjunction with a pressure sensor, the pressure of the pressure plate can be adjusted at will. Furthermore, by using a second cylinder in conjunction with a transmission plate, it is possible to easily replace new composite materials. Through a simple structure, the entire extrusion device achieves a convenient use effect and further increases the practicality of the extrusion device.

[0004] However, the extrusion device used for processing the above-mentioned filter composite materials requires repeated placement and removal of the filter material, which involves a high degree of manual intervention, occupies the processing time of the filter material, affects the composite efficiency of the filter material, increases the time cost of filter material production, and has a low cost-effectiveness. Utility Model Content

[0005] To address the shortcomings of existing technologies, this application provides a multilayer composite device for filter materials, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this application provides the following technical solution: a multi-layer composite device for filter materials, comprising a workbench, a spraying mechanism for uniformly spraying activated carbon slurry, and a curing mechanism for composite processing of filter materials. A conveying mechanism for moving the filter materials is connected to the top left side of the workbench. The conveying mechanism further includes a take-up roller and an arc plate. The take-up roller is located above the left side of the workbench, and the arc plate is located to the left of the take-up roller. The bottom of the spraying mechanism is connected to the top of the workbench, and the curing mechanism is connected to the left side of the inner wall of the spraying mechanism.

[0007] By adopting the above technical solution, the rotation of the take-up roller can drive the filter material between the take-up roller and the arc plate to be wound up, while simultaneously moving the filter material, thus reducing manual intervention.

[0008] As a further optimization, the conveying mechanism also includes a fixed plate and a lower conveying roller. The bottom of the fixed plate is connected to the top right side of the worktable, and an upper conveying roller is rotatably connected to the upper side of one side of the fixed plate. One end of the lower conveying roller is rotatably connected to the lower side of one side of the fixed plate.

[0009] By adopting the above technical solution, the nonwoven fabric and the main filter layer can be conveyed by the upper and lower conveying rollers connected by the fixed plate.

[0010] As a further optimization, the conveying mechanism also includes a left front plate and a motor. The bottom of the left front plate is connected to the front left side of the top of the worktable, the front side of the motor is connected to the upper rear side of the left front plate, and the output shaft of the motor is connected to the front side of the take-up roller.

[0011] By adopting the above technical solution, the output shaft of the motor connected to the left side plate can be used to drive the winding roller to rotate, thus maintaining the stability of the filter material's moving speed.

[0012] As a further optimization, the conveying mechanism also includes a connecting plate and a silicone pad. The front side of the connecting plate is connected to the lower rear side of the take-up roller. An electric push rod is connected to the left side of the connecting plate. One end of the electric push rod is connected to the rear right side of the arc plate. The left side of the silicone pad is connected to the rear side of the arc plate.

[0013] By adopting the above technical solution, the electric push rod connected to the connecting plate can be shortened to drive the arc plate to move. The movement of the arc plate causes the side of the silicone pad to adhere to the surface of the filter material and fix one end of it.

[0014] As a further optimization, the spraying mechanism includes an outer box and a storage box. The bottom of the outer box is connected to the top of the workbench, and movable openings are provided on both the left and right sides of the outer box. The bottom of the storage box is connected to the right side of the top of the outer box, and an injection pipe is connected to the top of the storage box.

[0015] By adopting the above technical solution, the spraying material can be injected into the storage box on the top of the outer box using the injection pipe, and the filter material production equipment can be combined to improve the filter material production efficiency.

[0016] As a further optimization, the spraying mechanism also includes a delivery pump and a delivery pipe. The bottom of the delivery pump is connected to the top left side of the outer casing, the right side of the delivery pump is connected to the left side of the storage tank, the delivery pipe is connected to the right side of the delivery pump, the surface of the delivery pipe is connected to the top of the outer casing, one end of the delivery pipe is connected to a distribution pipe, the front and rear sides of the distribution pipe are respectively connected to the front and rear sides of the right side of the inner wall of the outer casing, and spray heads are evenly connected to the bottom of the distribution pipe.

[0017] By adopting the above technical solution, the spray material can be transported from the delivery pipe to the distribution pipe by the delivery pump and then sprayed onto the surface of the main filter layer through the spray head, ensuring the uniformity of the spray material.

[0018] As a further optimization, the curing mechanism includes a box opening and a controller. The box opening is located on the left side of the front of the outer box, and a box door is rotatably connected to the left side of the inner wall of the box opening. The controller is connected to the front of the outer box.

[0019] By adopting the above technical solution, the filter material can be placed in the box opening with the rotating connection of the box door, and the controller can be used to control the operating status of different equipment in the composite device to coordinate their operation.

[0020] As a further optimization, the curing mechanism also includes a cylinder and a lower heating plate. The top of the cylinder is connected to the top left side of the inner wall of the outer casing, the bottom of the cylinder is connected to an upper heating plate, the side of the lower heating plate is connected to the inner wall of the outer casing, and a temperature sensor is connected to the bottom left side of the lower heating plate.

[0021] By adopting the above technical solution, the upper heating plate can be moved down by the movement of the cylinder to press the filter material on the surface of the lower heating plate, thereby accelerating the curing and bonding speed of the filter material. The curing temperature can be controlled by a temperature sensor.

[0022] Compared with the prior art, the present application has the following beneficial effects:

[0023] 1. By setting up a conveying mechanism, the upper and lower conveying rollers, which are rotatably connected to the bottom of the main filter layer and the non-woven fabric, are sequentially brought into contact with the surfaces of the fixed plate. One end of the filter material is placed on the surface of the take-up roller. The electric push rod connected to the connecting plate shortens, causing the arc plate to move until the silicone pad is in contact with the surface of the filter material. The output shaft of the motor connected to the left front plate rotates, causing the take-up roller to rotate, thereby moving the filter material. This reduces the labor and time costs of filter material production and improves the production efficiency and cost-effectiveness of the composite device.

[0024] 2. By setting up a spraying mechanism, when the filter material moves from the moving port into the outer box, the conveying pump starts and drives the spray material injected into the storage box by the injection pipe to be extracted. The spray material is transported by the conveying pipe to the bottom of the distribution pipe and then sprayed evenly onto the surface of the main filter layer through the spraying head. This reduces the negative impact of the spraying process on the working environment, improves the use value of the composite device, and reduces the time required for some links in the production of filter materials. Attached Figure Description

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the structure from another side view of the present invention;

[0028] Figure 3 This is a schematic cross-sectional view of the right-side, upward-looking portion of the structure of this utility model;

[0029] Figure 4 This is a schematic cross-sectional view of the left-side top view of the structure of this utility model;

[0030] Figure 5 This is a schematic diagram of the right-view, rear-view, and top-view conveying mechanism of this utility model.

[0031] Figure 6 Figure 5 Enlarged diagram of point A in the middle.

[0032] In the diagram: 1. Workbench; 2. Conveying mechanism; 201. Fixed plate; 202. Upper conveying roller; 203. Lower conveying roller; 204. Left front plate; 205. Motor; 206. Rewinding roller; 207. Connecting plate; 208. Electric actuator; 209. Arc plate; 210. Silicone pad; 3. Spraying mechanism; 301. Outer casing; 302. Moving port; 303. Storage bin; 304. Injection pipe; 305. Conveying pump; 306. Conveying pipe; 307. Distribution pipe; 308. Spray head; 4. Curing mechanism; 401. Box opening; 402. Box door; 403. Cylinder; 404. Upper heating plate; 405. Lower heating plate; 406. Temperature sensor; 407. Controller. Detailed Implementation

[0033] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0034] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.

[0035] like Figure 1 , Figure 5 and Figure 6 As shown, this embodiment provides a multi-layer composite device for filter materials, including a workbench 1, a spraying mechanism 3 for uniformly spraying activated carbon slurry, and a curing mechanism 4 for composite processing of filter materials. A conveying mechanism 2 for moving the filter materials is connected to the top left side of the workbench 1. The conveying mechanism 2 also includes a take-up roller 206 and an arc-shaped plate 209. The take-up roller 206 is located on the upper left side of the workbench 1, and the arc-shaped plate 209 is located to the left of the take-up roller 206. A fixed plate 201 is connected to the top right side of the workbench 1. An upper conveying roller 202 is rotatably connected to the upper side of one side of the fixed plate 201, and a lower conveying roller 203 is rotatably connected to the lower side of one side of the fixed plate 201. A left front plate 204 is connected to the front left side of the top left side of the workbench 1, and a motor 205 (model SIMOTICS) is connected to the upper rear side of the left front plate 204. The output shaft of motor 205 (S-1FL6) is connected to the front side of take-up roller 206. A connecting plate 207 is connected to the lower rear side of take-up roller 206. An electric push rod 208 (model FIRGELLI-200-500) is connected to the left side of connecting plate 207. One end of electric push rod 208 is connected to the rear right side of arc plate 209. A silicone pad 210 is connected to the rear side of arc plate 209. The bottom of spraying mechanism 3 is connected to the top of workbench 1. Curing mechanism 4 is connected to the left side of the inner wall of spraying mechanism 3. The main filter layer and the bottom of non-woven fabric are rotatably connected to the fixed plate 201. The upper conveying roller 202 and the lower conveying roller 203 are attached to the surface of the main filter layer and the bottom of the non-woven fabric. One end of the filter material is placed on the surface of take-up roller 206. Electric push rod 208 connected to connecting plate 207 shortens and moves arc plate 209 until silicone pad 210 is attached to the surface of filter material. The output shaft of motor 205 connected to left front plate 204 rotates and drives take-up roller 206 to rotate, thereby moving filter material.

[0036] like Figure 2 and Figure 4In one aspect of this embodiment, the spraying mechanism 3 includes an outer casing 301 and a storage tank 303. The bottom of the outer casing 301 is connected to the top of the workbench 1. Movable openings 302 are provided on both the left and right sides of the outer casing 301. The bottom of the storage tank 303 is connected to the top right side of the outer casing 301. An injection pipe 304 is connected to the top of the storage tank 303. A delivery pump 305 (model WR) is connected to the top left side of the outer casing 301. (65-150) The right side of the conveying pump 305 is connected to the left side of the storage tank 303. The right side of the conveying pump 305 is connected to the conveying pipe 306. The surface of the conveying pipe 306 is connected to the top of the outer box 301. One end of the conveying pipe 306 is connected to the distribution pipe 307. The front and rear sides of the distribution pipe 307 are respectively connected to the front and rear sides of the right side of the inner wall of the outer box 301. The bottom of the distribution pipe 307 is evenly connected to the spray head 308. When the filter material moves into the outer box 301 through the moving port 302, the conveying pump 305 starts and drives the spray material injected into the storage tank 303 by the injection pipe 304 to be extracted. The spray material is conveyed by the conveying pipe 306 to the bottom of the distribution pipe 307 and evenly sprayed onto the surface of the main filter layer through the spray head 308.

[0037] like Figure 2 and Figure 3 In one aspect of this embodiment, the curing mechanism 4 includes a chamber opening 401 and a controller 407 (model Yokogawa CENTUM VP). The controller 407 receives signals from a temperature sensor 406 to control the operating state of the upper heating plate 404 and the lower heating plate 405. The controller 407 controls the motor 205, the electric push rod 208, the delivery pump 305, and the cylinder 403 to operate in coordination. The chamber opening 401 is located on the front left side of the outer casing 301. A door 402 is rotatably connected to the left side of the inner wall of the chamber opening 401. The controller 407 is connected to the front of the outer casing 301. A cylinder 403 (model ISO) is connected to the top left side of the inner wall of the outer casing 301. 15552), the bottom of cylinder 403 is connected to an upper heating plate 404 (model Panasonic ECONAVI-N50), the inner wall of outer casing 301 is connected to a lower heating plate 405, and the bottom left side of lower heating plate 405 is connected to a temperature sensor 406 (model WREK-230). The filter material is placed on the surface of lower heating plate 405 through the moving port 302. The box door 402 is rotated to make it fit against the inner wall of the box opening 401. The controller 407 controls the operation of upper heating plate 404 and lower heating plate 405 according to the information transmitted by temperature sensor 406. The movement of cylinder 403 drives upper heating plate 404 to move down to fit against the surface of filter material, so as to solidify and composite the filter material.

[0038] All electrical devices in this plan are powered by an external power source.

[0039] In use, the main filter layer and the bottom of the nonwoven fabric are sequentially brought into contact with the surfaces of the upper conveyor roller 202 and the lower conveyor roller 203, which are rotatably connected to the fixed plate 201. This causes the filter material to pass through the moving port 302, below the spray head 308, and onto the surface of the lower heating plate 405. One end of the filter material is placed on the surface of the take-up roller 206. The electric push rod 208 connected to the connecting plate 207 shortens, causing the arc plate 209 to move until the silicone pad 210 is in contact with the surface of the filter material. The output shaft of the motor 205 connected to the left front plate 204 rotates, causing the take-up roller 206 to rotate, thereby moving the filter material. The filter material moves outward from the moving port 302. When moving inside the box 301, the delivery pump 305 starts and drives the spray material injected into the storage box 303 by the injection pipe 304 to be extracted. The spray material is transported by the delivery pipe 306 to the bottom of the distribution pipe 307 and sprayed evenly onto the surface of the main filter layer through the spray head 308. The filter material is placed on the surface of the lower heating plate 405 through the moving port 302. The box door 402 is rotated to fit it against the inner wall of the box opening 401. The controller 407 controls the operation of the upper heating plate 404 and the lower heating plate 405 according to the information transmitted by the temperature sensor 406. The cylinder 403 moves and drives the upper heating plate 404 to move down to fit against the surface of the filter material, so as to solidify and composite the filter material.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-layer composite device of filter material, comprising a workbench (1), a spraying mechanism (3) for uniformly spraying activated carbon slurry, and a solidification mechanism (4) for composite processing of filter material, characterized in that: The top left side of the workbench (1) is connected to a conveying mechanism (2) for moving the filter material. The conveying mechanism (2) also includes a take-up roller (206) and an arc plate (209). The take-up roller (206) is located above the left side of the workbench (1), and the arc plate (209) is located to the left of the take-up roller (206). The bottom of the spraying mechanism (3) is connected to the top of the workbench (1), and the curing mechanism (4) is connected to the left side of the inner wall of the spraying mechanism (3).

2. The multi-layer composite filtration device of claim 1, wherein: The conveying mechanism (2) further includes a fixed plate (201) and a lower conveying roller (203). The bottom of the fixed plate (201) is connected to the top right side of the workbench (1). An upper conveying roller (202) is rotatably connected to the upper side of the fixed plate (201). One end of the lower conveying roller (203) is rotatably connected to the lower side of the fixed plate (201).

3. The multi-layer composite filtration material of claim 2, wherein: The conveying mechanism (2) also includes a left front plate (204) and a motor (205). The bottom of the left front plate (204) is connected to the front left side of the top of the worktable (1). The front side of the motor (205) is connected to the upper rear side of the left front plate (204). The output shaft of the motor (205) is connected to the front side of the take-up roller (206).

4. The multi-layer composite filtration material of claim 3, wherein: The conveying mechanism (2) further includes a connecting plate (207) and a silicone pad (210). The front side of the connecting plate (207) is connected to the lower rear side of the take-up roller (206). An electric push rod (208) is connected to the left side of the connecting plate (207). One end of the electric push rod (208) is connected to the rear right side of the arc plate (209). The left side of the silicone pad (210) is connected to the rear side of the arc plate (209).

5. The multi-layer composite filter material apparatus of claim 3, wherein: The spraying mechanism (3) includes an outer box (301) and a storage box (303). The bottom of the outer box (301) is connected to the top of the workbench (1). Movable openings (302) are provided on both the left and right sides of the outer box (301). The bottom of the storage box (303) is connected to the top right side of the outer box (301). An injection pipe (304) is connected to the top of the storage box (303).

6. The multi-layer composite filter material apparatus of claim 5, wherein: The spraying mechanism (3) also includes a delivery pump (305) and a delivery pipe (306). The bottom of the delivery pump (305) is connected to the top left side of the outer casing (301), the right side of the delivery pump (305) is connected to the left side of the storage tank (303), the delivery pipe (306) is connected to the right side of the delivery pump (305), the surface of the delivery pipe (306) is connected to the top of the outer casing (301), one end of the delivery pipe (306) is connected to a distribution pipe (307), the front and rear sides of the distribution pipe (307) are respectively connected to the front and rear sides of the right side of the inner wall of the outer casing (301), and spray heads (308) are evenly connected to the bottom of the distribution pipe (307).

7. The multi-layer composite filter material apparatus of claim 6, wherein: The curing mechanism (4) includes a box opening (401) and a controller (407). The box opening (401) is located on the left side of the front of the outer box (301). A box door (402) is rotatably connected to the left side of the inner wall of the box opening (401). The controller (407) is connected to the front of the outer box (301).

8. The multi-layer composite filter material apparatus of claim 7, wherein: The curing mechanism (4) also includes a cylinder (403) and a lower heating plate (405). The top of the cylinder (403) is connected to the top left side of the inner wall of the outer casing (301). The bottom of the cylinder (403) is connected to an upper heating plate (404). The side of the lower heating plate (405) is connected to the inner wall of the outer casing (301). The bottom left side of the lower heating plate (405) is connected to a temperature sensor (406).

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