A reagent tube filling device
By designing a reagent tube filling device that includes a liquid addition component and a packaging component, the problem of low efficiency of existing equipment was solved, and the simultaneous filling and packaging of multiple reagent tubes was achieved, which improved efficiency and reduced costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIAMEN HUICHUAN IND & TRADE CO LTD
- Filing Date
- 2025-08-29
- Publication Date
- 2026-07-31
AI Technical Summary
Existing reagent tube filling equipment is inefficient and costly, and cannot fill and seal multiple reagent tubes simultaneously.
Design a reagent tube filling device, including a liquid dispensing component and a sealing component, to achieve synchronous filling and sealing of multiple reagent tubes through a sliding frame and a driving device, thereby improving efficiency by utilizing the sliding device and the sealing device.
It enables simultaneous filling and sealing of multiple reagent tubes, improving filling efficiency and reducing equipment costs.
Smart Images

Figure CN224576859U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of reagent tube production equipment, and in particular to a reagent tube filling device. Background Technology
[0002] Reagents, also known as chemical reagents or pharmaceuticals, can be used for medical testing and diagnosis. Currently, some reagents are pre-filled into medical reagent tubes to avoid infection, making medical reagent tubes an indispensable auxiliary tool in medicine. Specifically, human blood can be collected and placed into the reagent tube to react with the reagent, so as to complete the task of testing and verifying the human body's health status.
[0003] Currently, most reagent tube filling and packaging processes use rotary filling, which can only fill one reagent tube at a time. After filling, the reagent tube needs to be sealed, which also only allows sealing one reagent tube at a time. This results in relatively low efficiency and high equipment costs.
[0004] In view of this, the inventors specifically designed a reagent tube filling device, which led to this invention. Utility Model Content
[0005] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a reagent tube filling device, which, by setting up a liquid addition component and a sealing component, can simultaneously fill and seal multiple reagent tubes, thereby improving filling efficiency and overcoming the shortcomings of the existing rotary filling method.
[0006] According to the present invention, a reagent tube filling device is provided for first filling the reagent tubes with liquid and then sealing them. The device includes a reagent tube fixture for placing a plurality of reagent tubes, a liquid filling assembly for adding liquid to the plurality of reagent tubes, and a sealing assembly for sealing the plurality of reagent tubes. The liquid dispensing assembly includes: The first frame is equipped with two slide rails; A liquid filling assembly, wherein at least one liquid filling assembly is provided and is disposed on the first frame: A sliding rack for placing reagent tube fixtures, which is disposed on and slidably connected to the first frame; The sliding device has four sets and is arranged below the sliding frame. The sliding device is slidably connected to the slide rail. The encapsulation component includes: Second rack; A packaging bracket, wherein the packaging bracket is disposed on the second frame; A packaging device, wherein the packaging device is disposed on a packaging device; A positioning device is provided on a second frame, and at least two sets are provided to position the reagent tube fixture below the packaging device.
[0007] This utility model's reagent tube filling production line first places several empty reagent tubes on a reagent tube fixture, then places the reagent tube fixture with the reagent tubes on a sliding frame. The sliding frame moves the reagent tube fixture to a designated position, and the filling assembly operates to fill the reagent tubes. After filling, the reagent tube fixture is removed, aluminum foil is laid on it, and it is placed on a second frame for sealing using a sealing device. This allows for the simultaneous filling and sealing of multiple reagent tubes, improving filling efficiency.
[0008] In some embodiments of this utility model, the liquid addition component and the packaging component can be arranged side by side, and a workstation is set between the two devices to facilitate the operator to stand and operate.
[0009] In some embodiments of this utility model, a slide groove is provided on the upper end surface of the slide rail along the long axis direction, and two sliding steps are provided on the inner side of the slide groove along the long axis direction; the sliding device includes a sliding seat provided at the bottom of the sliding frame, a rotating shaft provided below the sliding seat, and a pulley sleeved on the rotating shaft and located in the slide groove, and a sliding groove adapted to the sliding steps is provided on the outer wall of the pulley.
[0010] In some embodiments of this utility model, the liquid addition assembly further includes a driving device, which drives the sliding frame and reagent tube fixture to slide on the slide rail; the driving device includes a driving bracket mounted on the first frame, a driving motor mounted on the driving bracket, a lead screw mounted on the driving bracket and connected to the output end of the driving motor, a third guide sleeve sleeved on the lead screw, and a connecting seat mounted on the lead sleeve, wherein the sliding frame is connected to the connecting seat.
[0011] In some embodiments of this utility model, a set of sliding devices has at least three pulleys, and the pulleys are staggered so that at least one pulley abuts each of the two sliding steps in the same groove.
[0012] In some embodiments of this utility model, the liquid filling assembly includes two sets of liquid filling devices arranged side by side. The liquid filling device includes a first support seat disposed on a first frame, a fixed seat disposed on the first support seat, a plurality of limiting sleeves disposed on the fixed seat, a liquid filling pipe penetrating the limiting sleeves, and a cover plate for restricting the plurality of limiting sleeves to the fixed seat.
[0013] In some embodiments of this utility model, a limiting step is provided on the cover plate, and a limiting groove that cooperates with the limiting step is provided on the fixing seat.
[0014] In some embodiments of this utility model, two positioning blocks are provided on the sliding frame corresponding to a reagent tube fixture, and a positioning groove is provided below the reagent tube fixture for cooperating with the positioning blocks.
[0015] In some embodiments of this utility model, the packaging bracket includes two guide posts arranged side by side on the second frame and a fixing plate disposed above the two guide posts.
[0016] In some embodiments of this utility model, the second frame has a working plate, and a packaging bracket, a packaging device, a positioning device, and a reagent tube fixture are disposed on the working plate. The guide post is disposed on the surface of the working plate by a first guide sleeve below it, and the fixing plate is locked to the upper end of the guide post by bolts. Specifically, the bolts can be threaded to the guide post after passing through the fixing plate. The first guide sleeve can also be locked to the working plate by several bolts.
[0017] In some embodiments of this utility model, the packaging device includes a cylinder disposed on the packaging support with its output end facing downward, a sliding plate disposed on the packaging support and slidably connected to the packaging support, a support frame disposed below the sliding plate, and a heat sealing plate disposed below the support frame for heat sealing aluminum foil onto the reagent tube; the sliding plate is driven by the cylinder to move up and down in the vertical direction.
[0018] In some embodiments of this utility model, the support frame includes a plurality of isolation columns disposed below the sliding plate and an isolation plate disposed below the isolation columns, and the heat-sealing plate is disposed below the isolation plate.
[0019] In some embodiments of this utility model, the sliding plate is further provided with a first hole for the wire to pass through, and a protective sleeve is provided inside the first hole.
[0020] In some embodiments of this utility model, the positioning device includes a positioning plate disposed on a second frame and a locking member for restricting the positioning plate on the second frame. The positioning plate is L-shaped and has an elongated hole for the locking member to pass through.
[0021] In some embodiments of this utility model, the reagent tube fixture includes a base, a positioning seat, and a worktable, wherein the base serves as a support; at least one positioning seat is provided and is disposed on the base; the worktable is disposed above the base and the positioning seat; the positioning seat and the base are detachably connected, and the worktable and the base are detachably connected; the worktable is provided with a plurality of first placement holes for placing reagent tubes, the positioning seat is provided with a first positioning hole corresponding to the first placement hole, and the base is provided with a clearance position corresponding to the first positioning hole.
[0022] In some embodiments of this utility model, the workbench includes a substrate and an anti-wear pad disposed on the substrate, and the first placement hole penetrates the substrate and the anti-wear pad.
[0023] In some embodiments of this utility model, the base is provided with an installation groove for embedding the positioning seat, the clearance position is provided at the bottom of the installation groove, the bottom of the installation groove is also provided with a magnetic suction element, and the bottom of the positioning seat is provided with an adsorption element corresponding to the magnetic suction element.
[0024] In some embodiments of this utility model, the base is provided with an installation groove for embedding the positioning seat, and the clearance position is provided at the bottom of the installation groove. Attached Figure Description
[0025] The accompanying drawings, which are provided to further illustrate the present invention and constitute a part of the present invention, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.
[0026] in: Figure 1 This is a schematic diagram of the liquid addition assembly of this utility model; Figure 2 This is a partial explosion diagram of the liquid addition assembly of this utility model; Figure 3 This is a schematic diagram of the drive device of this utility model; Figure 4 This is a utility model Figure 1 A magnified view of a portion of the image; Figure 5 This is a schematic diagram of the sliding device of this utility model; Figure 6 This is a side view of the sliding device of this utility model; Figure 7 This is a schematic diagram of the liquid filling device of this utility model; Figure 8 This is a schematic diagram of the packaging component of this utility model. Figure 1 ; Figure 9 This is a front view of the packaging component of this utility model; Figure 10 This is a schematic diagram of the packaging component of this utility model. Figure 2 ; Figure 11 This is a utility model Figure 8 A magnified view of a portion of the image; Figure 12 This is a utility model Figure 11 A magnified view of a portion of the image; Figure 13 This is an exploded schematic diagram of the reagent tube fixture of this utility model; Figure 14 This is a top view of the reagent tube fixture of this utility model; Figure 15 This is a utility model Figure 9 Schematic cross-section AA; Figure 16 This is a schematic cross-sectional view of the reagent tube of this utility model; Figure 17 This is a utility model Figure 11 A magnified view of a portion of the image; Figure 18 This is a structural schematic diagram of the base of this utility model; Figure 19 This is a schematic diagram of the positioning seat of this utility model; Figure 20 This is a schematic diagram of the assembly line of this utility model.
[0027] Label Explanation: 001. Reagent tube; 002. Aluminum film; 003. Sealing film; 10. Reagent tube fixture; 11. Base; 111. Clearance space; 112. Mounting groove; 113. Clearance groove; 114. First groove; 115. First through hole; 1101. Second support base; 1102. First support plate; 1103. Second bolt; 12. Positioning seat; 121. First positioning hole; 122. Second groove; 13. Workbench; 131. First placement hole; 132. Second positioning hole Hole; 133, First placement groove; 134, Second placement hole; 1301, Base plate; 1302, Anti-wear pad; 14, First positioning post; 15, Second positioning post; 16, Magnetic suction component; 17, Adsorption component; 20, Liquid filling assembly; 21, First frame; 211, Slide rail; 2111, Slide groove; 2112, Sliding step; 22, Liquid filling assembly; 221, Liquid filling device; 2211, First support base; 2212, Fixing base; 22121, Limiting groove; 2213 2215. Limiting sleeve; 2216. Liquid filling pipe; 2217. Cover plate; 22151. Limiting step; 22152. Clearance groove; 2216. First bolt; 23. Sliding frame; 24. Sliding device; 241. Sliding seat; 242. Rotating shaft; 243. Pulley; 2431. Sliding groove; 25. Drive device; 251. Drive bracket; 252. Drive motor; 253. Lead screw; 254. Third guide sleeve; 255. Connecting seat; 26. Positioning block; 30. Sealing Assembly components; 31, second frame; 311, working plate; 32, packaging bracket; 321, guide post; 322, fixing plate; 323, first guide sleeve; 33, packaging device; 331, cylinder; 332, sliding plate; 3321, second guide sleeve; 333, support frame; 3331, isolation post; 3332, isolation plate; 334, heat sealing plate; 335, protective sleeve; 34, positioning device; 3451, positioning plate; 34511, elongated hole; 3452, locking component. Detailed Implementation
[0028] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0029] Please see Figures 1 to 20This is a reagent tube filling device according to an embodiment of the present invention, used to first fill reagent tubes with a liquid-filling container and then seal them. The production line includes a reagent tube fixture 10 for placing a plurality of reagent tubes, a liquid-filling assembly 20 for adding liquid to the plurality of reagent tubes, and a sealing assembly 30 for sealing the plurality of reagent tubes. The liquid-filling assembly 20 includes: a first frame 21, a liquid-filling assembly 22, a sliding frame 23, and a sliding device 24. Two slide rails 211 are provided on the first frame 21. The liquid-filling assembly 22 has at least one set and is disposed on the first frame 21. The sliding frame 23 is used to place the reagent tube fixture 10 and is disposed on the first frame 21 and The first frame 21 is slidably connected; the sliding device 24 has four sets and is disposed below the sliding frame 23, and the sliding device 24 is slidably connected to the slide rail 211; the packaging assembly 30 includes: a second frame 31, a packaging support 32, a packaging device 33, and a positioning device 34, the packaging support 32 is disposed on the second frame 31; the packaging device 33 is disposed on the packaging device 33; the positioning device 34 is disposed on the second frame 31, and at least two sets are provided so that the reagent tube fixture 10 is located below the packaging device 33; the positioning device 34 is used to position the reagent tube fixture 10, and then the packaging device 33 moves down and heat-seals the aluminum foil onto the reagent tube. The reagent tube filling production line of this utility model first places several empty reagent tubes on the reagent tube fixture 10, then places the reagent tube fixture 10 with reagent tubes on the sliding frame 23. After the sliding frame 23 moves the reagent tube fixture 10 to the designated position, the filling assembly works to fill the reagent tubes. Then, the filled reagent tube fixture 10 is removed, aluminum foil is laid on it, and it is placed on the second frame 31. The sealing device 33 is used to seal it, which can realize the simultaneous filling and sealing of multiple reagent tubes, thus improving the filling efficiency.
[0030] The liquid addition component 20 and the packaging component 30 in this invention can be arranged side by side, and a workstation is set between the two devices to facilitate the operator's standing and operation.
[0031] A groove 2111 is provided on the upper surface of the slide rail 211 along its long axis, and two sliding steps 2112 are provided on the inner side of the groove 2111 along its long axis. The sliding device 24 includes a sliding seat 241 located at the bottom of the sliding frame 23, a rotating shaft 242 located below the sliding seat 241, and a pulley 243 sleeved on the rotating shaft 242 and located in the groove 2111. The outer wall of the pulley 243 is provided with a sliding groove 2431 adapted to the sliding steps 2112. The liquid filling assembly of this utility model can be provided with two sets of liquid filling assemblies, corresponding to two reagent tube fixtures 10. By setting two sets of liquid filling assemblies 22 and two sets of reagent tube fixtures 10, liquid can be added to the reagent tubes on the two reagent tube fixtures 10 at the same time, improving the liquid filling efficiency. That is, more reagent tubes can be added at the same time, improving the liquid filling efficiency. At the same time, the sliding device 24 is provided to realize the smooth sliding of the sliding parts.
[0032] Please refer to details. Figure 2 , 3 The liquid filling device also includes a drive device 25, which drives the sliding frame 23 and the reagent tube fixture 10 to slide on the slide rail 211. The drive device 25 includes a drive bracket 251 mounted on the first frame 21, a drive motor 252 mounted on the drive bracket 251, a lead screw 253 mounted on the drive bracket 251 and connected to the output end of the drive motor 252, a third guide sleeve 254 sleeved on the lead screw 253, and a connecting seat 255 mounted on the lead sleeve. The sliding frame 23 is connected to the connecting seat 255. The lead screw 253 of this utility model is a ball screw 253. A drive motor 252 drives the lead screw 253 to rotate, which in turn drives the third guide sleeve 254 and the connecting seat 255 to move horizontally and repeatedly along the long axis of the slide rail 211. The connecting seat 255 then drives the sliding frame 23 to move. Both ends of the lead screw 253 are rotatably connected to the drive bracket 251. The specific installation method can use existing technology, and the driving principle of the drive motor 252 also uses existing technology, and it can achieve forward and reverse rotation. Before adding liquid, the reagent tube fixture 10 with reagent tubes is placed on the sliding frame 23. Then, the drive motor 252 works, moving the reagent tube fixture 10 to below the filling assembly 22. Since the reagent tube fixture 10 has several rows of reagent tubes, after one row has been filled, the sliding frame 23 is moved again to ensure that each row of reagent tubes on the reagent tube fixture 10 has been filled. Finally, the sliding frame 23 is reset, and the reagent tube fixture 10 can be removed and the prepared reagent tube fixture 10 placed back on top.
[0033] Please refer to details. Figure 3 , 56. Four sets of sliding devices 24 are provided, all located below the sliding frame 23 and near the four corners. Two sets of sliding devices 24 correspond to one slide rail 211. Therefore, each slide rail 211 has two sliding devices 24 slidably connected to it. Each set of sliding devices 24 has at least three pulleys 243, and the pulleys 243 are staggered so that at least one pulley 243 abuts against each of the two sliding steps 2112 in the same slide groove 2111. For example, one pulley 243 abuts against the sliding step 2112 on one side of the slide groove 2111, and the remaining two pulleys 243 abut against the sliding step 2112 on the other side of the slide groove 2111. When abutting, the sliding steps... 2112 is embedded in the sliding groove 2431. The surface of the sliding step 2112 is arc-shaped, corresponding to the concave arc-shaped groove of the sliding groove 2431. This utility model is provided with four pulleys 243, two of which abut against the sliding step 2112 on one side of the sliding groove 2111, and the other two abut against the sliding step 2112 on the other side of the sliding groove 2111, so that the sliding device 24 and the sliding rail 211 slide more stably and smoothly. Specifically, the pulleys 243 are sleeved on the rotating shaft 242, and the pulleys 243 are restricted to the rotating shaft 242 by C-shaped retaining rings. Furthermore, a bearing can be provided between the pulleys 243 and the rotating shaft 242.
[0034] Please refer to details. Figure 2 , 7The filling assembly 22 includes two sets of filling devices 221 arranged side by side (specifically arranged along the long axis of the filling device 221). The filling device 221 includes a first support 2211 set on the first frame 21, a fixed seat 2212 set on the first support 2211, a plurality of limiting sleeves 2213 set on the fixed seat 2212, a filling pipe 2214 passing through the limiting sleeves 2213, and a cover plate 2215 for restricting the plurality of limiting sleeves 2213 to the fixed seat 2212. The cover plate 2215 is provided with a limiting step 22151, and the fixed seat 2212 is provided with a limiting groove 22121 that cooperates with the limiting step 22151. The cover plate 2215 is locked to the fixing seat 2212 by the first bolt 2216. Specifically, the cover plate 2215 has holes for the first bolt 2216 to pass through, and the fixing seat 2212 has internal threaded holes for threaded connection with the first bolt 2216. The cover plate 2215 also has a clearance groove 22152 to avoid the liquid filling pipe 2214. At least one first bolt 2216 is provided, preferably three. This invention allows for the unified fixing or restriction of several limiting sleeves 2213 on the same fixing seat 2212 using only one cover plate 2215, improving installation efficiency. Two limiting steps 22151 are provided. The cover plate 2215 is made of sheet metal, and the limiting steps 22151 can be formed by cutting and bending, or by using existing processing techniques. The first support base 2211 can also be formed by bending sheet metal, specifically in a Z-shape (see attached diagram). It can be fixed to the first frame 21 by screws or welding. The fixing base 2212 can also be fixed to the first support base 2211 by screws or welding. The limiting sleeve 2213 is embedded in the fixing base 2212 and has a hole for the liquid filling tube 2214 to pass through. Similarly, the first support base 2211 also has a hole for the liquid filling tube 2214 to pass through. The drive bracket 251 includes two fixing plates 322 set on the first frame 21 and two fixing rods set between the fixing plates 322. The drive motor 252 is set on the drive bracket 251 through four connecting columns. The connecting base 255 has holes for the support rods to pass through.
[0035] Please refer to details. Figure 2 Two positioning blocks 26 are provided on the sliding frame 23 corresponding to a reagent tube fixture 10, and a positioning groove is provided below the reagent tube fixture 10 for cooperating with the positioning blocks 26.
[0036] The encapsulation component 30 of this invention is used to heat-seal aluminum foil 002 onto reagent tube 001 (specifically, to heat-seal the sealing film onto the opening of the reagent tube). Specifically, the encapsulation component 30, by placing several reagent tubes in the reagent tube fixture 10, can simultaneously heat-seal multiple reagent tubes, improving heat-sealing efficiency. Please refer to the following for details. Figure 8 , 11-12. The aluminum foil used in this utility model has a rectangular structure, and multiple sealing films 003 for the reagent tube openings have been formed on the top. Specifically, the entire aluminum foil is stamped to form several sealing films 003. The shape of the sealing film can cover the opening of the reagent tube, usually in a circular shape. However, in order to facilitate the subsequent tearing of the sealing film, an easy-tear part is usually provided on the circular shape. The sealing film and the aluminum foil are not completely separated. After the aluminum foil is formed on multiple reagent tubes, the sealing film will be fixed on the reagent tubes, and the remaining aluminum foil can be torn off. The specific working principle is as follows: First, adjust the position of the positioning device 34 according to the required position, then place two aluminum foils corresponding to the two positioning bases 11 (at this time, the reagent tube fixture 10 has completed liquid addition), place the two side walls of the reagent tube fixture 10 against the positioning device 34, start the sealing device 33, the cylinder 331 drives the sliding plate 332 and the heat sealing plate 334 to move downward and close to the upper surface of the reagent tube fixture 10, then the heat sealing plate 334 works to heat seal the sealing film at the opening of the reagent tube. After the heat sealing is completed, the cylinder 331 drives the sliding plate 332 and the heat sealing plate 334 to move upward, remove the reagent tube fixture 10, and put in the next set of reagent tube fixtures 10. The remaining aluminum foil of the removed reagent tube fixture 10 can be torn off.
[0037] Please refer to details. Figure 8-10 The packaging support 32 includes two guide posts 321 arranged side by side on the second frame 31 and a fixing plate 322 disposed above the two guide posts 321. The second frame 31 has a working plate 311, on which the packaging support 32, packaging device 33, positioning device 34 and reagent tube fixture 10 are disposed. The guide posts 321 are disposed on the surface of the working plate 311 through a first guide sleeve 323 below them, and the fixing plate 322 is locked to the upper end of the guide posts 321 by bolts. Specifically, the bolts pass through the fixing plate 322 and are threadedly connected to the guide posts 321. The first guide sleeve 323 can also be locked to the working plate 311 by several bolts.
[0038] Please refer to details. Figure 8-10 The packaging device 33 includes a cylinder 331 mounted on a packaging support 32 with its output end facing downwards, a sliding plate 332 mounted on and slidably connected to the packaging support 32, a support frame 333 located below the sliding plate 332, and a heat-sealing plate 334 located below the support frame 333 for heat-sealing aluminum foil onto the reagent tube. The sliding plate 332 is driven by the cylinder 331 to move vertically up and down, thereby moving the support frame 333 and the heat-sealing plate 334 vertically up and down. When heat sealing is required, the heat-sealing plate 334 is energized, and the cylinder 331 drives the heat-sealing plate 334 to approach the reagent tube fixture 10 above, heat-sealing the aluminum foil onto the reagent tube. A second guide sleeve 3321 is mounted on the sliding plate 332, and the second guide sleeve 3321 is sleeved on the outside of the guide post 321 and slidably connected to the guide post 321.
[0039] Please refer to details. Figure 8-10 The support frame 333 includes several isolation columns 3331 disposed below the sliding plate 332, an isolation plate 3332 disposed below the isolation columns 3331, and a heat-sealing plate 334 disposed below the isolation plate 3332. The isolation columns 3331 can be made of non-metallic material. This invention provides six isolation columns 3331. The upper part of the column is bolted to the sliding plate 332 and then screwed to the isolation column 3331, while the lower part is bolted to the isolation plate 3332 and then screwed to the isolation column 3331.
[0040] Please refer to details. Figure 8-10 The sliding plate 332 is also provided with a first hole for the wire to pass through, and a protective sleeve 335 is provided in the first hole. The first hole allows the wire of the heat-sealing plate 334 to pass through the sliding plate 332, and the protective sleeve 335 protects the wire to prevent it from being scratched.
[0041] Please refer to details. Figure 8-10 The positioning device 34 includes a positioning plate 3451 mounted on the second frame 31 and a locking member 3452 for restricting the positioning plate 3451 on the second frame 31. The positioning plate 3451 is L-shaped and has an elongated hole 34511 through which the locking member 3452 passes. Specifically, any positioning plate 3451 has two parallel elongated holes 34511, and two locking members 3452 are correspondingly provided. The locking members 3452 can be bolts, which pass through the elongated holes 34511 and are threadedly connected to the working plate 311 of the second frame 31. The position of the positioning plate 3451 can be adjusted through the elongated holes 34511 to ensure that the reagent tube fixture 10 is kept below the heat-sealing plate 334.
[0042] Please refer to details. Figure 1 , 213. The filling assembly 22 and the reagent tube fixture 10 of this utility model are both provided in two sets. During filling, the two sets of filling assemblies 22 can be used to simultaneously add liquid to the reagent tube fixture 10. Adding liquid to the reagent tube using the liquid adding tube 2214 is existing technology and will not be described in detail. The reagent tube fixture 10 includes a base 11, a positioning seat 12, and a worktable 13. The base 11 provides support. At least one positioning seat 12 is provided and is set on the base 11. The worktable 13 is set above the base 11 and the positioning seat 12. The positioning seat 12 and the base 11 are detachably connected. The worktable 13 is provided with a plurality of first placement holes 131 for placing reagent tubes. The positioning seat 12 is provided with first positioning holes 121 corresponding to the first placement holes 131. The base 11 is provided with clearance positions 111 corresponding to the first positioning holes 121. After the liquid addition component of this utility model completes the liquid addition, it needs to be sealed. Therefore, the reagent tube fixture 10 of this utility model is equipped with a positioning seat 12 for positioning the reagent tube. When different reagent tubes need to be added or heat-sealed, only the corresponding positioning seat 12 needs to be replaced, which can achieve quick replacement and improve the applicability of the base 11.
[0043] Please refer to details. Figure 13 , 19 The base 11 has a mounting groove 112 for embedding the positioning seat 12, and a clearance seat 111 is located at the bottom of the mounting groove 112. The first positioning hole 121 is mainly for adapting to the outer diameter of the reagent tube. The inner diameter of the first placement hole 131 and the clearance seat 111 are both greater than or equal to the inner diameter of the first positioning hole 121. When it is necessary to place reagent tubes with different outer diameters, the matching positioning seat 12 can be directly replaced. That is, the inner diameter of the first positioning hole 121 of different positioning seats 12 is different, mainly to adapt to reagent tubes of different diameters. Of course, the clearance seat 111 has a hole-like structure, and the inner diameter of the clearance seat 111 and the placement seat can be large enough to adapt to reagent tubes with different outer diameter specifications.
[0044] Please refer to details. Figure 2 The present invention provides two mounting slots 112, which are arranged side by side, and each mounting slot 112 has two rows of clearance positions 111; correspondingly, two positioning seats 12 are provided, and the first positioning hole 121 and the placement hole are also arranged in two rows. The upper end surface of the short side of the base 11 is provided with a clearance groove 113 to facilitate the removal of the worktable 13 from the base 11.
[0045] Please refer to details. Figure 2 , 1315, 16. The workbench 13 includes a substrate 1301 and an anti-wear pad 1302 disposed above the substrate 1301. A first placement hole 131 penetrates the substrate 1301 and the anti-wear pad 1302. The substrate 1301 can be made of a metal plate, preferably an aluminum plate or an alloy plate, which is lighter overall and effectively reduces the overall weight of the fixture structure. The anti-wear pad 1302 is made of rubber or other materials to prevent damage to the surface of the reagent tube. The anti-wear pad 1302 is directly fixed to the surface of the substrate 1301, for example, by adhesive.
[0046] Please refer to details. Figure 2 , 13 At least two first positioning posts 14 are provided on the base 11, and the worktable 13 is provided with second positioning holes 132 for cooperating with the first positioning posts 14; the worktable 13 is also provided with several second positioning posts 15. Specifically, the second positioning posts 15 are used to position the film layer so as to better heat seal the film layer to the opening of the reagent tube. This utility model is provided with two positioning seats 12. During heat sealing, two film layers are used accordingly. Each positioning seat 12 is provided with three second positioning posts 15, which, together with one of the first positioning posts 14, can accurately position the four corners of the film layer. That is, the two first positioning posts 14 of this utility model can be set at two opposite corners of the worktable 13, and the six second positioning posts 15 can be arranged according to the actual situation. The two first positioning posts 14 can accurately position the worktable 13 and also facilitate the removal of the worktable 13. After the reagent tubes are heat-sealed, the worktable 13 can be removed from the base 11 and flipped over to remove all the reagent tubes with the membrane layer, achieving rapid unloading. The first positioning posts 14 can be used in conjunction with the second positioning posts 15 to position the four corners of the membrane layer, reducing the use of the second positioning posts 15.
[0047] Please refer to details. Figure 13 , 15 The base 11 adopts a split structure, including a second support base 1101 located below and a first support plate 1102 disposed above the second support base 1101. The first support plate 1102 is locked to the second support base 1101 by several second bolts 1103. The second support base 1101 adopts an I-beam structure, which can greatly reduce the weight of the entire base 11 while ensuring the height of the entire base 11, thus reducing the handling effort. The second support base 1101 and the first support plate 1102 are made of the same material, both of which can be made of bakelite board.
[0048] Please see Figure 13 The reagent tube also has a protective cap, and a first placement slot 133 for placing the protective cap is provided on the outer side of the long side of the workbench 13. If the first positioning holes 121 on the positioning seat 12 are arranged in two rows, a second placement hole 134 for placing the protective cap is also provided on the corresponding workbench 13.
[0049] Please see Figure 13 , 17 18, 19. To better install the positioning seat 12 into the mounting groove 112 of the base 11, a magnetic suction element 16 is provided at the bottom of the mounting groove 112, and an adsorption element 17 is provided at the bottom of the positioning seat 12 corresponding to the magnetic suction element 16. Specifically, the bottom of the mounting groove 112 is provided with a first groove 114 for placing the magnetic suction element 16, and the bottom of the positioning seat 12 is provided with a second groove 122 for embedding the adsorption element 17. The adsorption element 17 is made of a metal material that can be attracted by the magnetic suction element 16. The adsorption element 17 works in conjunction with the magnetic suction element 16 to prevent the positioning post from falling out of the mounting groove 112. The bottom of the first groove 114 is also provided with a first through hole 115 to facilitate the removal of the positioning seat 12 from the mounting groove 112. The magnetic suction element 16 adopts a ring structure. When it is necessary to replace the base 11, a cylindrical structure can be used to pass through the first through hole 115 to remove the positioning seat 12 from the mounting groove 112. Further configuration: the magnetic component 16 can be glued or fitted with an interference fit, the fixing method of the adsorption component 17 can be similar to that of the magnetic component 16, and the material of the positioning seat 12 is the same as that of the base 11.
[0050] The reagent tube fixture 10 of this utility model is used as follows: First, select a suitable positioning seat 12 according to the outer diameter of the reagent tube and place it in the mounting groove 112. Due to the magnetic attraction 16, the positioning seat 12 is relatively stable on the base 11. Then, the second positioning hole 132 corresponds to the first positioning post 14. Place the worktable 13 on the base 11 and place the reagent tubes on the worktable 13 in sequence. That is, the reagent tubes pass through the placement hole and the first positioning hole 121 in sequence and are located in the clearance position 111 below. At the same time, the protective cap is located in the second placement hole 134 or the first placement groove 133. Then, fill the solvent through the liquid filling assembly and place the film layer corresponding to the second positioning post 15 and the first positioning post 14 on the worktable 13. Use the sealing machine to seal the film. After sealing, remove the worktable 13 from the base 11. Flip the worktable 13 to remove the sealed reagent tube. Of course, the entire fixture structure can also be flipped.
[0051] In summary, the reagent tube filling production line of this utility model first places several empty reagent tubes on a reagent tube fixture, then places the reagent tube fixture with the reagent tubes on a sliding frame. The sliding frame moves the reagent tube fixture to a designated position, whereupon the filling assembly adds liquid to the reagent tubes. Afterward, the liquid-filled reagent tube fixture is removed, covered with aluminum foil, and placed on a second frame for sealing using a sealing device. This allows for simultaneous liquid addition and sealing of multiple reagent tubes, improving filling efficiency. Furthermore, the liquid addition assembly and reagent tube fixture of this utility model have the following advantages: First, by setting two sets of filling assemblies and two sets of reagent tube fixtures, multiple reagent tubes can be added simultaneously, improving adding efficiency. Second, the sliding device ensures smooth sliding of the sliding components. Third, a single cover plate can fix multiple limiting sleeves, improving assembly efficiency. Fourth, the reagent tube fixture is equipped with positioning seats to accommodate reagent tubes of different specifications.
[0052] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.
Claims
1. A filling apparatus for reagent tubes for filling reagent tubes with a liquid and then sealing them, characterized in that It includes a reagent tube fixture for placing a plurality of reagent tubes, a liquid dispensing assembly for dispensing liquid into the plurality of reagent tubes, and a sealing assembly for sealing the plurality of reagent tubes. The liquid dispensing assembly includes: The first frame is equipped with two slide rails; A liquid filling assembly, wherein at least one liquid filling assembly is provided and is disposed on the first frame: A sliding rack for placing reagent tube fixtures, which is disposed on and slidably connected to the first frame; The sliding device has four sets and is disposed below the sliding frame. The sliding device is slidably connected to the slide rail. The encapsulation component includes: Second rack; A packaging bracket, wherein the packaging bracket is disposed on the second frame; A packaging device, wherein the packaging device is disposed on a packaging device; A positioning device is provided on a second frame, and at least two sets are provided to position the reagent tube fixture below the packaging device.
2. The reagent tube filling apparatus according to claim 1, wherein The slide rail has a groove on its upper surface along its long axis, and two sliding steps are provided on the inner side of the groove along its long axis. The sliding device includes a sliding seat at the bottom of the sliding frame, a rotating shaft below the sliding seat, and a pulley sleeved on the rotating shaft and located in the groove. The outer wall of the pulley is provided with a sliding groove adapted to the sliding steps.
3. The reagent tube filling apparatus according to claim 1, wherein The liquid addition assembly also includes a driving device, which drives the sliding frame and reagent tube fixture to slide on the slide rail; the driving device includes a driving bracket mounted on the first frame, a driving motor mounted on the driving bracket, a lead screw mounted on the driving bracket and connected to the output end of the driving motor, a third guide sleeve sleeved on the lead screw, and a connecting seat mounted on the guide sleeve, wherein the sliding frame is connected to the connecting seat.
4. The reagent tube filling apparatus according to claim 1, wherein The liquid filling assembly includes two sets of liquid filling devices arranged side by side. Each liquid filling device includes a first support seat set on a first frame, a fixed seat set on the first support seat, a plurality of limiting sleeves set on the fixed seat, a liquid filling pipe penetrating the limiting sleeves, and a cover plate for restricting the plurality of limiting sleeves to the fixed seat.
5. The reagent tube filling apparatus according to claim 1, wherein The packaging device includes a cylinder mounted on a packaging support with its output end facing downward, a sliding plate mounted on the packaging support and slidably connected to the packaging support, a support frame located below the sliding plate, and a heat-sealing plate located below the support frame for heat-sealing aluminum foil onto a reagent tube; the sliding plate is driven by the cylinder to move up and down in the vertical direction.
6. The reagent tube filling apparatus according to claim 5, wherein The support frame includes several isolation columns disposed below the sliding plate and isolation plates disposed below the isolation columns, with the heat-sealing plate disposed below the isolation plates.
7. The reagent tube filling apparatus according to claim 1, wherein The positioning device includes a positioning plate disposed on a second frame and a locking member for restricting the positioning plate on the second frame. The positioning plate is L-shaped and has an elongated hole for the locking member to pass through.
8. The reagent tube filling apparatus according to claim 1, wherein The reagent tube fixture includes a base, a positioning seat, and a worktable. The base provides support. At least one positioning seat is provided and is positioned on the base. The worktable is positioned above the base and the positioning seat. The positioning seat and the base are detachably connected, and the worktable and the base are detachably connected. The worktable has several first placement holes for placing reagent tubes. The positioning seat has a first positioning hole corresponding to the first placement hole, and the base has a clearance position corresponding to the first positioning hole.
9. The reagent tube filling apparatus according to claim 8, wherein The worktable includes a substrate and an anti-wear pad disposed on the substrate, and the first placement hole penetrates the substrate and the anti-wear pad.
10. The reagent tube filling apparatus according to claim 8, wherein The base is provided with an installation groove for embedding the positioning seat, the clearance position is provided at the bottom of the installation groove, the bottom of the installation groove is also provided with a magnetic suction component, and the bottom of the positioning seat is provided with an adsorption component corresponding to the magnetic suction component.