A device for testing and packaging benzyl sulfadiazine finished products
By using a dual verification system combining solenoid valves and high-frequency vibration motors with pressure sensors, the problems of material residue and inaccurate metering in the benzoxazine dispensing unit were solved, achieving high-precision dispensing and stable finished product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 湖北沃佳生物农业有限公司
- Filing Date
- 2025-09-18
- Publication Date
- 2026-07-31
AI Technical Summary
Existing herbicide dispensing equipment suffers from material residue and insufficient metering accuracy, affecting the stability of finished product quality and production costs, and making it difficult to meet the requirements of agricultural production for precise herbicide dosage.
The filling volume is controlled by an electromagnetic valve, and the residual solution is shaken off by a high-frequency vibration motor. The weight of the dispensing bottle is checked in real time by a pressure sensor, so as to achieve accurate dispensing with double verification.
It effectively reduces material residue, improves dispensing accuracy, ensures accurate dosage, enhances the stability of finished product quality, and reduces production costs.
Smart Images

Figure CN224576868U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection and packaging device technology, and in particular to a detection and packaging device for benzalkonium chloride finished product. Background Technology
[0002] In the production process of benzalkonium chloride, the problem of material residue in the packaging stage has always been a difficult technical challenge to solve in the industry.
[0003] Traditional dispensing devices often have fixed, rigid feeding pipes. Because the benzoyl methoxyfen solution has a certain viscosity, residual solution tends to adhere to the inner wall of the pipe after each filling. If it is not cleaned in time, it will not only waste raw materials, but the residual material may also deteriorate in the pipe and be mixed into the new batch of products during subsequent fillings, affecting the stability of the finished product quality and increasing the company's production costs and the difficulty of quality control.
[0004] Meanwhile, the metering accuracy control methods of existing benzalkonium chloride dispensing devices are relatively simple, mostly relying on the adjustment of a single parameter of a solenoid valve or metering pump to control the filling volume, lacking an effective verification mechanism. In actual production, affected by factors such as changes in solution viscosity and fluctuations in pipeline pressure, the single metering method is prone to deviation, resulting in the dosage of some dispensing bottles exceeding or falling below the standard range. This does not meet the strict requirements of agricultural production for the accuracy of herbicide dosage. It may affect the weeding effect due to insufficient dosage, or cause environmental pollution and crop damage due to excessive dosage.
[0005] To address the aforementioned issues, we propose a finished product testing and packaging device for benzalkonium chloride. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing a finished product testing and packaging device for benzalkonium chloride.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A benzalkonium chloride product testing and dispensing device includes a benzalkonium chloride product storage tank. A testing component and a dispensing component are disposed on the lower side of the storage tank. The dispensing component includes a structural ring and a structural plate. A rubber cone is fixedly connected to the lower side of the structural ring. A feeding pipe is fixedly connected to the lower end of the rubber cone. A solenoid valve is fixedly installed on the feeding pipe. A high-frequency vibration motor is fixedly installed on the lower side of the structural plate. A connecting rod is fixedly connected to the side of the high-frequency vibration motor. A clamp is fixedly connected to the end of the connecting rod. The clamp is screwed onto the outer wall of the feeding pipe. The rubber cone is connected to the interior of the benzalkonium chloride product storage tank.
[0009] Furthermore, the detection component includes a dispensing bottle support plate, on which several rubber rings are fixedly attached, and several pressure sensors are evenly distributed and fixedly installed on the lower side of the dispensing bottle support plate.
[0010] Furthermore, both the structural ring and the structural plate are screwed onto the bottom of the benzalkonium chloride finished product storage tank.
[0011] Furthermore, a rubber pad is provided between the structural plate and the benzoxazine finished product storage tank.
[0012] Furthermore, a structural folding seat is screwed to the bottom of the benzoxazine finished product storage tank, and a circular groove is opened on the structural folding seat. The inner diameter of the circular groove is slightly larger than the outer diameter of the dispensing bottle support plate.
[0013] Furthermore, an electric lifting rod is provided at the bottom of the structural folding seat, and structural folding rods are symmetrically fixedly connected to both sides of the electric lifting rod, with the upper end of the structural folding rods screwed to the bottom of the structural folding seat.
[0014] Furthermore, a structural disc is fixedly installed on the upper side of the output end of the electric lifting rod, and the upper side of the structural disc is fixedly connected to the bottom of several pressure sensors.
[0015] Furthermore, a feeding pipe is fixedly installed on the upper side wall of the benzalkonium chloride finished product storage tank, and supports are symmetrically fixedly installed on the lower side wall of the benzalkonium chloride finished product storage tank, with a controller fixedly installed on the side wall of the support.
[0016] Compared with related technologies, the benzalkonium chloride finished product testing and dispensing device proposed in this utility model has the following beneficial effects:
[0017] In this invention, a benzalkonium chloride finished product testing and dispensing device is provided. Through the inclusion of a dispensing component and a testing component, the dispensing component includes a feed pipe for transporting the dispensing benzalkonium chloride solution. A solenoid valve on the feed pipe controls the dispensing volume by controlling its opening time. After dispensing, a high-frequency vibration motor is activated, causing the feed pipe to vibrate at high frequency, shaking off any remaining solution into the dispensing bottles placed below, thus preventing material residue. The testing component also includes multiple pressure sensors at the bottom of the dispensing bottle support plate, which accurately and in real-time sense the weight above the bottle, thus weighing the bottle. This, combined with the solenoid valve in the dispensing component controlling the dispensing volume, achieves a dual verification system, thereby facilitating more precise dispensing control. Attached Figure Description
[0018] Figure 1 A three-dimensional structural diagram of a benzalkonium chloride product testing and dispensing device proposed in this utility model. Figure 1 ;
[0019] Figure 2 A three-dimensional structural diagram of a benzalkonium chloride product testing and dispensing device proposed in this utility model. Figure 2 ;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the detection component;
[0021] Figure 4 A schematic diagram of the three-dimensional disassembled structure of the detection component;
[0022] Figure 5 This is a three-dimensional structural diagram of the sub-assembly components.
[0023] In the diagram: 1. Benzyl ketone finished product storage tank; 2. Feeding pipe; 3. Support; 4. Controller; 5. Detection component; 51. Structural folding seat; 52. Circular groove; 53. Dispensing bottle support plate; 54. Rubber ring; 55. Electric lifting rod; 56. Structural folding rod; 57. Disc; 58. Pressure sensor; 6. Dispensing component; 61. Structural ring; 62. Rubber cone cover; 63. Feeding pipe; 64. Solenoid valve; 65. Structural flat plate; 66. Rubber pad; 67. High-frequency vibration motor; 68. Connecting rod; 69. Clamp. Detailed Implementation
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0025] Reference Figures 1-5 A benzalkonium chloride finished product testing and dispensing device includes a benzalkonium chloride finished product storage tank 1, a testing component 5 and a dispensing component 6 arranged on the lower side of the benzalkonium chloride finished product storage tank 1; the dispensing component 6 includes a structural ring 61 and a structural plate 65, a rubber cone 62 is fixedly connected to the lower side of the structural ring 61, a feeding pipe 63 is fixedly connected to the lower end of the rubber cone 62, a solenoid valve 64 is fixedly installed on the feeding pipe 63, a high-frequency vibration motor 67 is fixedly installed on the lower side of the structural plate 65, a connecting rod 68 is fixedly connected to the side of the high-frequency vibration motor 67, a clamp 69 is fixedly connected to the end of the connecting rod 68, the clamp 69 is screwed onto the outer wall of the feeding pipe 63, and the rubber cone 62 is connected to the inside of the benzalkonium chloride finished product storage tank 1.
[0026] With the above-mentioned setup, the feeding pipe 63 and the benzalkonium chloride finished product storage tank 1 are connected by a rubber cone cover 62. When the feeding pipe 63 is driven to vibrate at high frequency, the rubber cone cover 62 can prevent the vibration from being transmitted to the bottom of the benzalkonium chloride finished product storage tank 1.
[0027] In this method, a feeding pipe 2 is fixedly installed on the upper side wall of the benzalkonium chloride finished product storage tank 1, and supports 3 are symmetrically fixedly installed on the lower side wall of the benzalkonium chloride finished product storage tank 1. A controller 4 is fixedly installed on the side wall of the support 3.
[0028] With the above configuration, controller 4 is used to control the coordinated operation of various electrical components for automated control of the packaging process.
[0029] In this method, the detection component 5 includes a dispensing bottle support plate 53, on which several rubber rings 54 are fixedly attached, and several pressure sensors 58 are evenly distributed and fixedly installed on the lower side of the dispensing bottle support plate 53.
[0030] By setting up the rubber ring 54 as described above, the stability of the dispensing bottles placed on the dispensing bottle support plate 53 is improved.
[0031] In this method, both the structural ring 61 and the structural plate 65 are screwed onto the bottom of the benzalkonium chloride finished product storage tank 1.
[0032] The above-mentioned setup facilitates subsequent disassembly and maintenance.
[0033] In this method, a rubber pad 66 is provided between the structural plate 65 and the benzalkonium chloride finished product storage tank 1.
[0034] By setting up the rubber pad 66 as described above, the vibration transmitted from the high-frequency vibration motor 67 to the bottom of the benzalkonium chloride finished product storage tank 1 is reduced.
[0035] In this method, a structural folding seat 51 is screwed to the bottom of the benzalkonium chloride finished product storage tank 1. A circular groove 52 is opened on the structural folding seat 51. The inner diameter of the circular groove 52 is slightly larger than the outer diameter of the dispensing bottle support plate 53. An electric lifting rod 55 is provided at the bottom of the structural folding seat 51. Structural folding rods 56 are symmetrically fixedly connected to both sides of the electric lifting rod 55. The upper end of the structural folding rods 56 is screwed to the bottom of the structural folding seat 51.
[0036] With the above setup, during dispensing, the dispensing bottle is placed on the upper side of the dispensing bottle support plate 53. Subsequently, the electric lifting rod 55 is activated to lift the upper dispensing bottle, so that the bottle opening is close to the lower end of the feeding pipe 63. Then, the drive is stopped. After filling is completed, the electric lifting rod 55 drives the dispensing bottle to fall to the same level as the structural folding seat 51, which facilitates the intervention of relevant bottle conveying equipment.
[0037] In this method, a structural disk 57 is fixedly installed on the upper side of the output end of the electric lifting rod 55, and the upper side of the structural disk 57 is fixedly connected to the bottom of several pressure sensors 58.
[0038] The working principle of the benzyl benzoate finished product testing and packaging device provided by this utility model is as follows:
[0039] When the device is in operation, the finished product of benzalkonium chloride is stored in tank 1. During dispensing, the controller 4 issues a command to open the solenoid valve 64. The benzalkonium chloride solution flows into the feed pipe 63 through the rubber cone cover 62 and is then filled from the feed pipe 63 into the dispensing bottles placed on the dispensing bottle support plate 53. The dispensing volume is initially controlled by controlling the opening time of the solenoid valve 64.
[0040] After initial filling, the high-frequency vibration motor 67 starts, driving the discharge pipe 63 to vibrate at high frequency via the connecting rod 68 and clamp 69, shaking off any residual solution in the discharge pipe 63 into the dispensing bottles, reducing material residue. Simultaneously, the pressure sensor 58 at the bottom of the dispensing bottle support plate 53 senses the weight of the dispensing bottle in real time and transmits the data to the controller 4, which cross-checks the filling volume controlled by the solenoid valve 64 to ensure accurate dispensing dosage. The electric lifting rod 55 can raise the dispensing bottle closer to the discharge pipe 63 or lower it for subsequent handling, according to the dispensing process. The entire process achieves automated, high-precision detection and dispensing of the benzalkonium chloride product.
[0041] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A device for testing and packaging benzalkonium chloride finished products, characterized in that, It includes a benzalkonium chloride finished product storage tank (1), and a detection component (5) and a dispensing component (6) are provided on the lower side of the benzalkonium chloride finished product storage tank (1). The packaging assembly (6) includes a structural ring (61) and a structural plate (65). A rubber cone cover (62) is fixedly connected to the lower side of the structural ring (61). A feed pipe (63) is fixedly connected to the lower end of the rubber cone cover (62). A solenoid valve (64) is fixedly installed on the feed pipe (63). A high-frequency vibration motor (67) is fixedly installed on the lower side of the structural plate (65). A connecting rod (68) is fixedly connected to the side of the high-frequency vibration motor (67). A clamp (69) is fixedly connected to the end of the connecting rod (68). The clamp (69) is screwed onto the outer wall of the feed pipe (63). The rubber cone cover (62) is connected to the interior of the benzalkonium chloride finished product storage tank (1).
2. The benzalkonium chloride finished product testing and packaging device according to claim 1, characterized in that, The detection component (5) includes a dispensing bottle support plate (53), on which several rubber rings (54) are fixedly attached, and several pressure sensors (58) are evenly distributed and fixedly installed on the lower side of the dispensing bottle support plate (53).
3. The benzalkonium chloride finished product testing and packaging device according to claim 1, characterized in that, Both the structural ring (61) and the structural plate (65) are screwed onto the bottom of the benzalkonium chloride finished product storage tank (1).
4. The benzalkonium chloride finished product testing and packaging device according to claim 1, characterized in that, A rubber pad (66) is placed between the structural plate (65) and the benzalkonium chloride finished product storage tank (1).
5. The benzalkonium chloride finished product testing and packaging device according to claim 2, characterized in that, The bottom of the benzoxazine finished product storage tank (1) is screwed with a structural folding seat (51), and a circular groove (52) is opened on the structural folding seat (51). The inner diameter of the circular groove (52) is slightly larger than the outer diameter of the dispensing bottle support plate (53).
6. The benzalkonium chloride finished product testing and packaging device according to claim 5, characterized in that, The bottom of the structural folding seat (51) is provided with an electric lifting rod (55), and structural folding rods (56) are symmetrically fixedly connected on both sides of the electric lifting rod (55). The upper end of the structural folding rods (56) is screwed to the bottom of the structural folding seat (51).
7. The benzalkonium chloride finished product testing and packaging device according to claim 6, characterized in that, A structural disc (57) is fixedly installed on the upper side of the output end of the electric lifting rod (55), and the upper side of the structural disc (57) is fixedly connected to the bottom of several pressure sensors (58).
8. The benzalkonium chloride finished product testing and packaging device according to claim 1, characterized in that, A feeding pipe (2) is fixedly installed on the upper side wall of the benzyl ketone finished product storage tank (1), and a support (3) is symmetrically fixedly installed on the lower side wall of the benzyl ketone finished product storage tank (1). A controller (4) is fixedly installed on the side wall of the support (3).