A stacker crane overhead rail support structure for the end of a rack aisle.
By designing complex support structure components, the problems of spacing adjustment and interception protection of the overhead rail support structure at the end of the rack aisle were solved, improving installation stability and safety and ensuring the normal operation of the stacker crane.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI MAXRAC STORAGE EQUIP ENG
- Filing Date
- 2025-08-26
- Publication Date
- 2026-07-31
AI Technical Summary
The existing stacker crane overhead rail support structure at the end of the rack aisle cannot be easily adjusted in terms of spacing, and cannot effectively intercept and protect the end of the overhead rail, affecting the stability and safety of the installation.
A support structure was designed, comprising components such as mounting bracket, slide, extension plate, positioning groove, crossbeam, support frame, connecting frame, pulley, bidirectional threaded rod, turntable, moving plate, push plate, clamping plate, adjusting plate, damper, and buffer plate. The spacing is adapted by adjusting the positioning bolts and sliding adjusting plate, and the damper and buffer plate are used for interception and protection.
It enables convenient spacing adjustment of the support structure and effective interception and protection, improves installation stability and safety, and ensures the normal operation of the stacker crane.
Smart Images

Figure CN224577269U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warehouse support structures, and more specifically, to a stacker crane overhead rail support structure for the end of a rack aisle. Background Technology
[0002] In automated warehousing systems, aisle ends are critical areas for stacker cranes, inspection equipment, and personnel maintenance. Structural components cannot be placed below aisle ends, but overhead rails must be installed above them to ensure the stacker crane's travel and guidance. If the overhead rails extend directly out, their stability cannot be guaranteed. Therefore, support structures need to be installed at the ends of the racking aisles to support the overhead rails, ensuring their stability and allowing the stacker crane to operate normally.
[0003] Due to the diverse spatial layouts of racking aisles, existing stacker crane overhead rail support structures used at the ends of racking aisles are mostly installed by splicing multiple crossbeams. The support structure's width is limited by the length of the crossbeams, easily leading to variations in aisle width. This makes it difficult to install the support structure stably in the racking aisles, affecting installation and usability, and making it inconvenient to adjust the spacing of the support structure. Furthermore, while the stacker crane normally stops at the stop position via electrical limit switches (such as photoelectric switches) when running along the racking aisles under overhead rail guidance, if the stacker crane experiences operational malfunction or overload, it may crash into the end of the overhead rail. Existing support structures cannot intercept and protect the end of the overhead rail, resulting in poor practicality and safety.
[0004] Therefore, we have made improvements to this by proposing a stacker crane overhead rail support structure for the end of a rack aisle. Utility Model Content
[0005] The purpose of this utility model is to address the current problems of inconvenience in adjusting and adapting the spacing of the support structure, and inconvenience in intercepting and protecting the ends of the ceiling track.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] Stacker crane overhead rail support structures are used at the ends of rack aisles to improve the above-mentioned problems.
[0008] The application is as follows:
[0009] The system includes a mounting bracket and a sliding track. The mounting bracket has a sliding track with an extension plate inside. The extension plate has a positioning groove. A positioning bolt is threaded onto the mounting bracket. A crossbeam is fixedly connected to the extension plate. A first support frame is bolted to the crossbeam. A second support frame is rotatably connected to the first support frame. The other end of the second support frame is bolted into the crossbeam. A third support frame is rotatably connected to the first support frame. Connectors are installed on the first, second, and third support frames. A top rail is bolted to the mounting bracket. A connecting frame is bolted to the frame, a pulley is rotatably connected to the connecting frame, a double-threaded rod is rotatably connected to the connecting frame, a turntable is fixedly connected to the double-threaded rod, a movable plate is threaded to the double-threaded rod, a push plate is rotatably connected to the movable plate, a clamping plate is rotatably connected to the other end of the push plate, an adjusting plate is provided on the connecting frame, a through hole is opened on the adjusting plate, a damper is fixedly connected to the adjusting plate, a buffer plate is fixedly connected to the damper, a damping spring is fixedly connected to the buffer plate, and the other end of the damping spring is fixedly connected to the adjusting plate.
[0010] As a preferred technical solution of this application, the extension plates are symmetrically distributed on the left and right sides of the mounting frame, and the extension plates correspond one-to-one with the first support frame through the crossbeams.
[0011] As a preferred technical solution of this application, the positioning groove is provided in two sets, and the two sets of positioning grooves are symmetrically distributed on the upper and lower sides of the extension plate, with each set of positioning grooves being equidistantly distributed on the extension plate.
[0012] As a preferred technical solution of this application, the cross-section of the connecting frame is "L" shaped, and the pulleys are evenly distributed on the connecting frame.
[0013] As a preferred technical solution of this application, the turntables are symmetrically distributed on the bidirectional threaded rods, and the turntables correspond one-to-one with the push plates via the moving plates.
[0014] As a preferred technical solution of this application, one end face of the card plate is in contact with the inner side of the connecting frame, and through holes are provided at equal intervals on the adjusting plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] In the scheme of this application:
[0017] 1. It is equipped with an extension plate; when adjusting the spacing of the crossbeams, the positioning bolts on the rotating mounting bracket can be disengaged from the positioning grooves of the extension plate. After the extension plate is unobstructed, it can extend from the mounting bracket to adjust the spacing. The positioning bolts can be rotated in the opposite direction and locked into the positioning grooves in the extension plate for fixed positioning. The spacing can be adjusted for installation according to the usage.
[0018] 2. An adjusting plate is provided; when the support structure on the ceiling track slides, it can impact the damper through the buffer plate at the end, and the buffer plate can compress the damping spring on the adjusting plate. The pushing of the damper and the damping spring can play a role in interception and buffering protection. When the adjusting plate moves up and down, it can be blocked by the pulleys on the connecting frame. The rotating turntable drives the moving plates on both sides to move inward through the double-threaded rod. The moving plates can be moved by the push plate pulling the clamping plate. The clamping plate disengages from the through hole of the adjusting plate, and the position of the adjusting plate can be adjusted by sliding. The double-threaded rod is rotated in the opposite direction, which can push the clamping plate into the through hole to position the adjusting plate. Thus, the position of interception and protection can be easily adjusted according to actual needs. Attached Figure Description
[0019] Figure 1 This is a three-dimensional structural diagram of the stacker crane overhead rail support structure for the end of a rack aisle provided in this application.
[0020] Figure 2 A side view of the crossbeam structure of the stacker crane overhead rail support structure for the end of a rack aisle provided in this application;
[0021] Figure 3 A side view of the extension plate of the stacker crane overhead rail support structure for the end of a rack aisle provided in this application;
[0022] Figure 4 The stacker crane overhead rail support structure for the end of a rack aisle provided in this application Figure 3 Enlarged structural diagram at point A in the middle;
[0023] Figure 5 A side view of the connecting frame structure of the stacker crane overhead rail support structure for the end of a rack aisle provided in this application;
[0024] Figure 6 A top view schematic diagram of the bidirectional threaded rod structure of the stacker crane overhead rail support structure for the end of a rack aisle provided in this application.
[0025] The diagram shows: 1. Mounting bracket; 2. Slide rail; 3. Extension plate; 4. Positioning slot; 5. Positioning bolt; 6. Crossbeam; 7. First support frame; 8. Second support frame; 9. Third support frame; 10. Joint; 11. Ceiling rail; 12. Connecting frame; 13. Pulley; 14. Double-threaded rod; 15. Turntable; 16. Moving plate; 17. Push plate; 18. Clamping plate; 19. Adjusting plate; 20. Through hole; 21. Damper; 22. Buffer plate; 23. Damping spring. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.
[0027] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.
[0028] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0029] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0030] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0031] Example 1:
[0032] like Figure 1-6As shown, this embodiment proposes a stacker crane top rail support structure for the end of a rack aisle, including a mounting frame 1 and a slide 2. The mounting frame 1 has a slide 2, and an extension plate 3 is provided in the slide 2. The extension plate 3 has a positioning groove 4. A positioning bolt 5 is threaded onto the mounting frame 1. A crossbeam 6 is fixedly connected to the extension plate 3. A first support frame 7 is bolted onto the crossbeam 6. A second support frame 8 is rotatably connected to the first support frame 7. The other end of the second support frame 8 is bolted into the crossbeam 6. A third support frame 9 is rotatably connected to the first support frame 7. A joint 10 is installed on the first support frame 7, the second support frame 8, and the third support frame 9. A top rail 1 is bolted onto the mounting frame 1. 1. A connecting frame 12 is bolted to the mounting bracket 1. A pulley 13 is rotatably connected to the connecting frame 12. A double-threaded rod 14 is rotatably connected to the connecting frame 12. A turntable 15 is fixedly connected to the double-threaded rod 14. A movable plate 16 is threadedly connected to the double-threaded rod 14. A push plate 17 is rotatably connected to the movable plate 16. A clamping plate 18 is rotatably connected to the other end of the push plate 17. An adjusting plate 19 is provided on the connecting frame 12. A through hole 20 is opened on the adjusting plate 19. A damper 21 is fixedly connected to the adjusting plate 19. A buffer plate 22 is fixedly connected to the damper 21. A damping spring 23 is fixedly connected to the buffer plate 22. The other end of the damping spring 23 is fixedly connected to the adjusting plate 19.
[0033] Example 2:
[0034] The solution in Example 1 will be further described below with reference to its specific working method.
[0035] like Figure 3 As shown, in a preferred embodiment, based on the above method, the extension plates 3 are symmetrically distributed on the left and right sides of the mounting frame 1. The extension plates 3 correspond one-to-one with the first support frame 7 through the crossbeams 6, which can ensure the cooperation between the crossbeams 6 on both sides and the first support frame 7 and other components, and can play a supporting role in the installation.
[0036] like Figure 3 As shown, in a preferred embodiment, based on the above method, two sets of positioning grooves 4 are further provided. The two sets of positioning grooves 4 are symmetrically distributed on the upper and lower sides of the extension plate 3. Each set of positioning grooves 4 is equidistantly distributed on the extension plate 3, which can ensure that the positioning grooves 4 opened at equal angles can be engaged and positioned by the installed positioning bolts 5, thereby improving the adjustment and use effect.
[0037] like Figure 5 As shown, in a preferred embodiment, based on the above method, the connecting frame 12 has an "L" shaped cross section, and the pulleys 13 are evenly distributed on the connecting frame 12, which can ensure that the "L" shaped connecting frame 12 can support the adjusting plate 19 to resist impact.
[0038] like Figure 6 As shown, in a preferred embodiment, based on the above method, the turntables 15 are symmetrically distributed on the bidirectional threaded rods 14. The turntables 15 correspond one-to-one with the push plates 17 through the moving plates 16, which can ensure that the push plates 17 on both sides can smoothly push or pull the clamping plates 18 to move.
[0039] like Figure 6 As shown, in a preferred embodiment, based on the above method, one end face of the card plate 18 is in contact with the inner side of the connecting frame 12, and through holes 20 are provided at equal intervals on the adjusting plate 19, so that the card plate 18 can move smoothly by being supported by the contact of the inner side of the connecting frame 12.
[0040] Specifically, the stacker crane overhead rail support structure, originally intended for use at the ends of rack aisles, should be used in conjunction with: Figure 1-6 When adjusting the spacing of the crossbeam 6, the positioning bolt 5 on the rotatable mounting bracket 1 can be disengaged from the positioning groove 4 of the extension plate 3. After the extension plate 3 is unobstructed, it can be slid out from the slide groove 2 in the mounting bracket 1 to adjust the spacing. The positioning bolt 5 is rotated in the opposite direction, which can cause the positioning bolt 5 to engage with the positioning groove 4 in the extension plate 3 for fixed positioning. The spacing can be adjusted according to the usage situation for adaptation and installation. The joint 10 on the crossbeam 6 and the first support frame 7 and the third support frame 9 can be bolted to the shelf. With the second support frame 8, it can support the crossbeam 6 and the first support frame 7, improving the stability of the support. The ceiling rail 11 bolted on the mounting bracket 1 can slide to install the stacker crane so that the stacker crane can slide on the ceiling rail 11.
[0041] When the support structure on the overhead rail 11 slides, it can impact the damper 21 through the buffer plate 22 at the end, and the buffer plate 22 can squeeze the damping spring 23 on the adjusting plate 19. The pushing of the damper 21 and the damping spring 23 can play the role of interception and buffer protection. When the adjusting plate 19 moves up and down, it can be blocked by the pulley 13 on the connecting frame 12. The rotating turntable 15 drives the moving plates 16 on both sides to move inward through the bidirectional threaded rod 14. The moving plates 16 can be pulled by the push plate 17 to move the clamping plate 18. The clamping plate 18 disengages from the through hole 20 of the adjusting plate 19, and the position of the adjusting plate 19 can be adjusted by sliding. The bidirectional threaded rod 14 is rotated in the opposite direction, which can push the clamping plate 18 into the through hole 20 to position the adjusting plate 19. Thus, the position of interception and protection can be conveniently adjusted according to actual needs. If the stacker crane slides on the overhead rail 11 and an accident occurs, the buffer plate 22 can protect the damper 21 and avoid safety hazards caused by movement overload.
[0042] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, as well as all technical solutions and improvements that do not depart from the spirit and scope of practicality, are covered within the scope of the claims of the present utility model.
Claims
1. A stacker overhead rail support structure for a rack lane end comprising a mounting frame (1) and a runner (2), characterized in that, The mounting frame (1) has a sliding groove (2), an extension plate (3) is provided in the sliding groove (2), a positioning groove (4) is provided in the extension plate (3), a positioning bolt (5) is threaded onto the mounting frame (1), a crossbeam (6) is fixedly connected to the extension plate (3), a first support frame (7) is bolted onto the crossbeam (6), a second support frame (8) is rotatably connected to the first support frame (7), the other end of the second support frame (8) is bolted into the crossbeam (6), a third support frame (9) is rotatably connected to the first support frame (7), a joint (10) is installed on the first support frame (7), the second support frame (8) and the third support frame (9), a ceiling rail (11) is bolted onto the mounting frame (1), and a connecting frame (12) is bolted onto the mounting frame (1). A pulley (13) is rotatably connected to the connecting frame (12). A two-way threaded rod (14) is rotatably connected to the connecting frame (12). A turntable (15) is fixedly connected to the two-way threaded rod (14). A moving plate (16) is threadedly connected to the two-way threaded rod (14). A push plate (17) is rotatably connected to the moving plate (16). A clamping plate (18) is rotatably connected to the other end of the push plate (17). An adjusting plate (19) is provided on the connecting frame (12). A through hole (20) is opened on the adjusting plate (19). A damper (21) is fixedly connected to the adjusting plate (19). A buffer plate (22) is fixedly connected to the damper (21). A damping spring (23) is fixedly connected to the buffer plate (22). The other end of the damping spring (23) is fixedly connected to the adjusting plate (19).
2. The stacker crane overhead rail support structure for the end of a rack aisle according to claim 1, characterized in that, The extension plates (3) are symmetrically distributed on the left and right sides of the mounting frame (1), and the extension plates (3) correspond one-to-one with the first support frame (7) through the crossbeam (6).
3. The stacker overhead rail support structure for a rack and lane end as defined in claim 1 wherein, The positioning groove (4) is provided in two sets. The two sets of positioning grooves (4) are symmetrically distributed on the upper and lower sides of the extension plate (3). Each set of positioning grooves (4) is equidistantly distributed on the extension plate (3).
4. The stacker overhead rail support structure for a rack and lane end as defined in claim 1 wherein, The cross-section of the connecting frame (12) is "L" shaped, and the pulleys (13) are evenly distributed on the connecting frame (12).
5. The stacker overhead rail support structure for a rack and lane end as defined in claim 1 wherein, The turntables (15) are symmetrically distributed on the bidirectional threaded rod (14), and the turntables (15) correspond one-to-one with the push plate (17) through the moving plate (16).
6. The stacker overhead rail support structure for a rack and lane end as defined in claim 1 wherein, One end face of the card plate (18) is in contact with the inner side of the connecting frame (12), and through holes (20) are provided at equal intervals on the adjusting plate (19).