A mechanical device for magnetic tile arrangement

Abstract

A mechanical device for arranging magnetic tiles includes a clamping assembly and an arranging assembly, which are connected to a frame. The clamping assembly includes a clamping plate, a clamping cylinder, a rotating cylinder, and a lifting cylinder. Two sets of clamping assemblies are symmetrically arranged. The lower moving end of the clamping cylinder is connected to the clamping plate. The lower moving end of the rotating cylinder is connected to the upper end of the clamping cylinder, and the lower moving end of the lifting cylinder is connected to the upper end of the rotating cylinder. The upper end of the lifting cylinder is fixedly connected to the frame. The beneficial effects are as follows: This device can batch-sort out defective magnetic tiles conveyed on a conveyor belt, preventing defective products from mixing with high-quality products and causing adverse effects on customers.

Description

Technical Field

[0001] This utility model relates to the field of magnetic core production equipment technology, and in particular to a mechanical device for arranging and sorting magnetic tiles. This device can perform batch sorting and arrangement of magnetic tiles. Background Technology

[0002] Ferrite magnetic tiles are widely used in the electronics industry. The manufacturing process typically involves mixing, pressing, sintering, and magnetizing to ultimately produce the finished product. Due to inherent uncertainties in the manufacturing process, a batch of defective tiles may be produced. These defective tiles need to be promptly removed and sorted, and the process adjusted to produce high-quality tiles. Distinguishing between high-quality and defective tiles is crucial to prevent them from being mixed with high-quality products and negatively impacting customer supply. Currently, there is a lack of mechanical equipment for batch sorting of ferrite magnetic tiles; therefore, a new technical solution is needed to address this problem. Utility Model Content

[0003] This invention provides a mechanical device for arranging magnetic tiles. This device can sort out defective products in batches from the magnetic tiles being transported on a conveyor belt, preventing defective products from being mixed with high-quality products and causing adverse effects on customers.

[0004] The proposed solution is as follows: A mechanical device for arranging magnetic tiles includes a clamping assembly and an arranging assembly. The clamping assembly and arranging assembly are connected to a frame 1. The clamping assembly includes a clamping plate 2, a clamping cylinder 3, a rotating cylinder 4, and a lifting cylinder 5. The clamping assembly consists of two sets arranged symmetrically on the left and right sides. The lower moving end of the clamping cylinder 3 is connected to the clamping plate 2. The lower moving end of the rotating cylinder 4 is connected to the upper end of the clamping cylinder 3. The lower moving end of the lifting cylinder 5 is connected to the upper end of the rotating cylinder 4. The upper end of the lifting cylinder 5 is fixedly connected to the frame 1.

[0005] Preferably, a push-out cylinder 6 is provided on one side of the clamping cylinder 3, and the moving end of the push-out cylinder 6 is connected to the push plate 7.

[0006] Preferably, a conveyor belt 8 is provided on the side of the push plate 7 away from the push cylinder 6.

[0007] Preferably, the frame 1 is equipped with a loading platform 9, and two parallel limiting plates 10 are installed on the upper surface of the loading platform 9.

[0008] The beneficial effects of this utility model are as follows: Normally, high-quality magnetic tiles are conveyed on conveyor belt 8. The clamping assembly on the right side begins collecting the magnetic tiles. When a batch of defective products appear on conveyor belt 8, the image detection equipment, after comparison, finds them unsatisfactory and activates the clamping assembly on the left to remove the defective products and collect them. The removal process is as follows: the magnetic tiles on conveyor belt 1 move the distance between the limiting plates 10 under the action of a stepper motor. The lifting cylinder 5 lowers the entire clamping assembly, the clamping cylinder 3 drives the clamping plate 2 to clamp the entire row of magnetic tiles, the lifting cylinder 5 raises the entire clamping assembly, the rotating cylinder 4 rotates 180 degrees to adjust the magnetic tiles to a suitable loading angle, the lifting cylinder 5 lowers the entire clamping assembly again, and finally the ejecting cylinder 6 ejects the push plate 7 to push the entire row of magnetic tiles between the limiting plates 10. This device can sort out defective products in batches from the magnetic tiles conveyed on the conveyor belt, preventing defective products from mixing with high-quality products and causing adverse effects on customers. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the mechanical device for arranging magnetic tiles according to the present invention. Detailed Implementation

[0010] The present invention will be further described in conjunction with the following specific embodiments.

[0011] Figure 1 The following are the descriptions of the lead-out marks: 1. Frame, 2. Clamping Cylinder, 3. Rotating Cylinder, 4. Lifting Cylinder, 5. Pushing Cylinder, 6. Push Plate, 7. Conveyor Belt, 8. Loading Platform, 9. Limit Plate, 10.

[0012] Specific Embodiment: A mechanical device for arranging magnetic tiles includes a clamping assembly and an arranging assembly. The clamping assembly and arranging assembly are connected to a frame 1. The clamping assembly includes a clamping plate 2, a clamping cylinder 3, a rotating cylinder 4, and a lifting cylinder 5. The clamping assembly consists of two sets symmetrically arranged on the left and right. The lower moving end of the clamping cylinder 3 is connected to the clamping plate 2. The clamping plate is a double clamping plate. When the clamping cylinder 3 is pneumatically ...

[0013] A push-out cylinder 6 is provided on one side of the clamping cylinder 3. The moving end of the push-out cylinder 6 is connected to the push plate 7 via fasteners. The push-out cylinder 6 is also a telescopic cylinder. The push-out cylinder 6 drives the push plate 7 to perform a translational movement, pushing the magnetic cores that are linearly distributed on the conveyor belt 8 into the limiting plate 10, forming a matrix distribution of magnetic cores, which facilitates the execution of the next packing process. The fasteners are composed of bolts and nuts. The outer surface of the general-purpose cylinder components has grooves for easy installation of standard hardware fasteners.

[0014] A conveyor belt 8 is provided on the side of the push plate 7 away from the push cylinder 6. The conveyor belt 8 is driven by a servo motor to achieve precise positioning closed-loop control. After traveling a distance between the limit plates 10, an image detection mechanism scans and compares the distance to determine whether the clamping assembly on the left should perform the relevant arrangement operation.

[0015] The frame 1 is equipped with a loading platform 9, and two parallel limiting plates 10 are installed on the upper surface of the loading platform 9.

[0016] The magnetic tiles are conveyed on conveyor belt 8. Normally, high-quality products are conveyed on conveyor belt 1. The clamping assembly on the right side starts working. When a batch of defective products appears on conveyor belt 8, the image detection equipment, after comparison, finds them unsatisfactory and activates the clamping assembly on the left to remove the defective products. The removal process is as follows: the magnetic tiles on conveyor belt 1 move the distance between the limit plates 10 under the action of a stepper motor. The lifting cylinder 5 lowers the entire clamping assembly. The clamping cylinder 3 drives the clamping plate 2 to clamp the entire row of magnetic tiles. The lifting cylinder 5 raises the entire clamping assembly. The rotating cylinder 4 rotates 180 degrees to adjust the magnetic tiles to a suitable loading angle. The lifting cylinder 5 lowers the entire clamping assembly again. Finally, the ejection cylinder 6 ejects the push plate 7, pushing the entire row of magnetic tiles between the limit plates 10. This device provides the implemented mechanical structure.

[0017] The above is a detailed description of the preferred embodiment of the present utility model. However, the invention of the present utility model is not limited to this embodiment. Those skilled in the art can make various equivalent changes or substitutions without departing from the spirit of the present utility model. All such equivalent changes or substitutions are included within the scope defined by the claims of this application.

Claims

1. A mechanical device for arranging magnetic tiles, comprising a clamping assembly, an arranging assembly, said clamping assembly, arranging assembly are connected with a frame (1), characterized in that, The clamping assembly includes a clamping plate (2), a clamping cylinder (3), a rotating cylinder (4), and a lifting cylinder (5). The clamping assembly consists of two sets arranged symmetrically on the left and right. The lower moving end of the clamping cylinder (3) is connected to the clamping plate (2), the lower moving end of the rotating cylinder (4) is connected to the upper end of the clamping cylinder (3), the lower moving end of the lifting cylinder (5) is connected to the upper end of the rotating cylinder (4), and the upper end of the lifting cylinder (5) is fixedly connected to the frame (1).

2. A mechanical device for arranging magnetic tiles according to claim 1, characterized in that, The clamping cylinder (3) is provided with a push-out cylinder (6) on one side, and the moving end of the push-out cylinder (6) is connected to the push plate (7).

3. A mechanical device for arranging magnetic tiles according to claim 2, characterized in that, The push plate (7) is provided with a conveyor belt (8) on the side away from the push cylinder (6).

4. A mechanical device for arranging magnetic tiles according to claim 1, characterized in that, The frame (1) is equipped with a loading platform (9), and two parallel limiting plates (10) are installed on the upper surface of the loading platform (9).

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