Stone powder hopper with dustproof structure for plastic master batch
By introducing dust collection and auxiliary mechanisms into the stone powder hopper, the problem of dust diffusion in traditional stone powder hoppers has been solved, achieving the effects of reducing dust pollution and improving production stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEZHOU HUAFENG RAW MATERIAL PROCESSING CO LTD
- Filing Date
- 2025-09-03
- Publication Date
- 2026-07-31
AI Technical Summary
Traditional stone powder hoppers generate a large amount of dust during the feeding process, leading to environmental pollution in the workshop and harm to the health of operators. They also easily cause raw material waste and equipment failure.
A stone powder hopper for plastic masterbatch with a dust-proof structure was designed, including a dust collection mechanism and an auxiliary mechanism. The dust collection mechanism uses a servo motor to drive a cam to strike the filter plate to prevent clogging. The auxiliary mechanism reduces dust generation and agglomeration through a separation disc and a stirring plate, and combines an electric valve to control the feeding.
It effectively reduces dust dispersion, protects the health of operators, ensures production continuity and equipment stability, and reduces equipment cleaning time.
Smart Images
Figure CN224577647U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of stone powder hoppers for plastic masterbatches, specifically a stone powder hopper for plastic masterbatches with a dust-proof structure. Background Technology
[0002] In the production process of plastic masterbatch, stone powder hopper is a key piece of equipment used to store and transport stone powder raw materials for plastic masterbatch. When using traditional stone powder hopper, a large amount of dust is easily generated during the stone powder feeding process. The dust diffusion not only causes environmental pollution in the workshop and affects the health of operators, but may also lead to raw material waste and equipment failure.
[0003] Traditional hoppers mostly adopt open or simple sealed feeding structures. When stone powder is fed from the hopper, a large amount of dust is easily generated due to the collision between particles, the impact of falling, and the airflow disturbance inside the hopper. This dust lacks an effective collection path and will directly diffuse into the workshop air, causing the dust concentration in the working environment to far exceed the specified dust exposure limit. Long-term exposure will cause serious damage to the respiratory system of operators, so improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a stone powder hopper for plastic masterbatch with a dust-proof structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stone powder hopper for plastic masterbatch with a dustproof structure, comprising a base, a storage box fixedly connected to the top of the base, a feeding hopper fixedly connected to the top of the storage box, an auxiliary mechanism provided inside the feeding hopper, a dust collection mechanism provided at the back end of the base, a feeding pipe fixedly connected to the bottom of the storage box, and an electric valve provided inside the feeding pipe; The dust collection mechanism includes a filter plate, which is fixedly connected to the inside of the hopper. A support plate is fixedly connected to the top back of the base. A dust collection plate is fixedly connected to the top front of the support plate. A transmission pipe is fixedly connected to the back of the dust collection plate. A filter box is fixedly connected to the bottom of the transmission pipe. A sealing door is rotatably connected to the right side of the filter box. An air outlet pipe is fixedly connected to the back of the filter box. A dust collection pump is fixedly connected to the periphery of the air outlet pipe. The dust collection pump is fixedly connected to the back of the filter box. Servo motors are fixedly connected to the left and right sides of the hopper. A rotating shaft is fixedly connected to the inside of the servo motor. A cam is fixedly connected to the inside of the rotating shaft.
[0006] Preferably, the inner side of the hopper is provided with a fixing hole corresponding to the position of the rotating shaft, and the rotating shaft is rotatably connected to the inner side of the fixing hole. Through the fixing hole, the rotating shaft can rotate inside the hopper, and the servo motor can drive the cam to rotate through the rotating shaft.
[0007] Preferably, the cam is located at the bottom of the filter plate, and the outer side of the cam is in contact with the bottom of the filter plate. The cam can tap the filter plate, making it less prone to clogging.
[0008] Preferably, the auxiliary mechanism includes a protective frame, which is fixedly connected to the right side of the hopper. A drive motor is fixedly connected to the bottom of the protective frame, a linkage rod is fixedly connected to the top of the drive motor, a gear is fixedly connected to the top of the linkage rod, a gear ring meshes with the left side of the gear, a separation disc is fixedly connected to the inner side of the gear ring, a rotating motor is fixedly connected to the left side of the storage box, a rotating rod is fixedly connected to the right side of the rotating motor, the rotating rod is rotatably connected to the inner side of the storage box, and a stirring plate is fixedly connected to the periphery of the rotating rod.
[0009] Preferably, the inner side of the hopper is provided with a groove corresponding to the movement trajectory of the separating disc, and the separating disc is slidably connected to the inside of the groove. Through the groove, the separating disc can rotate inside the hopper. The separating disc can divert the poured plastic masterbatch stone powder raw material, reduce the impact between the plastic masterbatch stone powder raw material and the storage box, and reduce dust.
[0010] Preferably, the right side of the hopper is provided with a motion groove corresponding to the rotation position of the gear, and the gear is rotatably connected inside the motion groove. Through the motion groove, the gear can rotate inside the hopper, and when the gear rotates, it can drive the separation disc to rotate through the gear ring.
[0011] Preferably, the storage box has a rotating hole on its inner side that corresponds to the position of the rotating rod, and the rotating rod is rotatably connected to the inner side of the rotating hole. Through the rotating hole, the rotating rod can rotate inside the storage box, so that the rotating motor drives the stirring plate to rotate through the rotating rod.
[0012] Compared with the prior art, this utility model provides a stone powder hopper for plastic masterbatch with a dust-proof structure, which has the following beneficial effects: 1. This stone powder hopper for plastic masterbatch with a dust-proof structure, in its dust collection mechanism, the dust pump, transmission pipe and filter plate work together to quickly adsorb the dust generated by the stone powder in the hopper. After being filtered by the filter box, clean air is discharged, greatly reducing dust diffusion. At the same time, the cam rotates against the filter plate under the drive of the servo motor, which can prevent dust from clogging the filter plate, continuously ensure the dust collection effect, effectively improve the dust pollution problem in the workshop, and protect the health of operators.
[0013] 2. In the auxiliary mechanism of the stone powder hopper for plastic masterbatch with dustproof structure, the separating disc slides along the hopper groove under the drive of the drive motor, gear and gear ring, which can disperse the stone powder and prevent agglomeration and blockage of the feeding channel. The rotating motor in the storage box drives the rotating rod and the stirring plate to rotate, which can continuously stir the stone powder in the box, avoid sedimentation, ensure uniform and stable feeding of stone powder, reduce equipment downtime for cleaning, and improve the continuity of plastic masterbatch production. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the vacuuming mechanism. Figure 3 This is a schematic diagram of the auxiliary mechanism structure; Figure 4 This is a schematic diagram of the gear, linkage, separator disc, and gear ring structure.
[0015] In the diagram: 1. Base; 2. Storage box; 3. Feed hopper; 4. Dust collection mechanism; 41. Filter plate; 42. Dust collection plate; 43. Support plate; 44. Transmission pipe; 45. Filter box; 46. Air outlet pipe; 47. Dust collection pump; 48. Sealing door; 49. Servo motor; 401. Rotating shaft; 402. Cam; 5. Auxiliary mechanism; 51. Protective frame; 52. Drive motor; 53. Stirring plate; 54. Rotating rod; 55. Rotating motor; 56. Separating disc; 57. Gear ring; 58. Gear; 59. Linkage rod; 6. Feed pipe; 7. Electric valve. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0018] This utility model provides the following technical solution: Example 1 Please see Figure 1-4 This utility model provides a technical solution: a stone powder hopper for plastic masterbatch with a dustproof structure, including a base 1, a storage box 2 fixedly connected to the top of the base 1, a feeding hopper 3 fixedly connected to the top of the storage box 2, an auxiliary mechanism 5 provided inside the feeding hopper 3, a dust suction mechanism 4 provided at the back end of the base 1, a feeding pipe 6 fixedly connected to the bottom of the storage box 2, and an electric valve 7 provided inside the feeding pipe 6; The dust collection mechanism 4 includes a filter plate 41, which is fixedly connected to the inside of the hopper 3. A support plate 43 is fixedly connected to the top back of the base 1. A dust collection plate 42 is fixedly connected to the top front of the support plate 43. A transmission pipe 44 is fixedly connected to the back of the dust collection plate 42. A filter box 45 is fixedly connected to the bottom of the transmission pipe 44. A sealing door 48 is rotatably connected to the right side of the filter box 45. An air outlet pipe 46 is fixedly connected to the back of the filter box 45. A dust collection pump 47 is fixedly connected to the outside of the air outlet pipe 46. The dust collection pump 47 is fixedly connected to the back of the filter box 45. Servo motors 49 are fixedly connected to the left and right sides of the hopper 3. A rotating shaft 401 is fixedly connected to the inside of the servo motor 49. A cam 402 is fixedly connected to the inside of the rotating shaft 401.
[0019] Furthermore, a fixing hole corresponding to the position of the rotating shaft 401 is provided on the inner side of the feeding hopper 3, and the rotating shaft 401 is rotatably connected to the inner side of the fixing hole. Through the fixing hole, the rotating shaft 401 can rotate inside the feeding hopper 3, so that the servo motor 49 can drive the cam 402 to rotate through the rotating shaft 401.
[0020] Furthermore, the cam 402 is disposed at the bottom of the filter plate 41, and the outer side of the cam 402 is in contact with the bottom of the filter plate 41. The cam 402 can tap the filter plate 41, making the filter plate 41 less prone to clogging.
[0021] Example 2 Please see Figure 1-4Furthermore, based on Embodiment 1, the auxiliary mechanism 5 includes a protective frame 51, which is fixedly connected to the right side of the hopper 3. A drive motor 52 is fixedly connected to the bottom of the protective frame 51, a linkage rod 59 is fixedly connected to the top of the drive motor 52, a gear 58 is fixedly connected to the top of the linkage rod 59, a gear ring 57 meshes with the left side of the gear 58, a separation disc 56 is fixedly connected to the inner side of the gear ring 57, a rotating motor 55 is fixedly connected to the left side of the storage box 2, a rotating rod 54 is fixedly connected to the right side of the rotating motor 55, the rotating rod 54 is rotatably connected to the inner side of the storage box 2, and a stirring plate 53 is fixedly connected to the outer periphery of the rotating rod 54.
[0022] Furthermore, a groove corresponding to the movement trajectory of the separating disc 56 is provided on the inner side of the feeding hopper 3, and the separating disc 56 is slidably connected to the inside of the groove. Through the groove, the separating disc 56 can rotate inside the feeding hopper 3. The separating disc 56 can divert the poured plastic masterbatch stone powder raw material, reduce the impact between the plastic masterbatch stone powder raw material and the storage box 2, and reduce dust.
[0023] Furthermore, a motion groove corresponding to the rotation position of the gear 58 is provided on the right side of the hopper 3, and the gear 58 is rotatably connected to the inside of the motion groove. Through the motion groove, the gear 58 can rotate inside the hopper 3, and when the gear 58 rotates, it can drive the separation disc 56 to rotate through the gear ring 57.
[0024] Furthermore, a rotating hole corresponding to the position of the rotating rod 54 is provided on the inner side of the storage box 2, and the rotating rod 54 is rotatably connected to the inner side of the rotating hole. Through the rotating hole, the rotating rod 54 can rotate inside the storage box 2, so that the rotating motor 55 drives the stirring plate 53 to rotate through the rotating rod 54.
[0025] In actual operation, when this device is used, the plastic masterbatch stone powder raw material is poured into the hopper 3. The plastic masterbatch stone powder raw material is buffered by the filter plate 41. The servo motor 49 is turned on, so that the servo motor 49 drives the cam 402 to rotate through the rotating shaft 401. The cam 402 can knock the filter plate 41, so that the filter plate 41 is not easy to clog. When the poured plastic masterbatch stone powder raw material generates dust, the dust pump 47 is turned on, so that the dust pump 47 works with the transmission pipe 44, so that the dust suction plate 42 can suck up the generated dust and put it into the filter box 45. After the dust enters the filter box 45, it is filtered and discharged through the air outlet pipe 46. When it is necessary to collect the dust inside the filter box 45, the staff opens the sealing door 48, so that the staff can clean the dust inside the filter box 45. After the plastic masterbatch stone powder raw material passes through the filter plate 41, the operator turns on the drive motor 52, which drives the gear 58 to rotate through the linkage rod 59. The gear 58 drives the separation disc 56 to rotate through the gear ring 57, so that the separation disc 56 can separate and discharge the plastic masterbatch stone powder raw material, reduce the collision with the storage box 2, and prevent dust from being generated. When the plastic masterbatch stone powder raw material is stored for too long and clumps together, turn on the switch of the rotating motor 55 so that the rotating motor 55 drives the stirring plate 53 to rotate through the rotating rod 54. This allows the stirring plate 53 to stir and break up the clumped plastic masterbatch stone powder raw material, making it less likely to clog when the plastic masterbatch stone powder raw material is fed through the feeding pipe 6.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A stone powder hopper for plastic master batch with anti-dust structure, comprising a base (1), characterized in that: The base (1) is fixedly connected to a storage box (2) at the top, the storage box (2) is fixedly connected to a hopper (3) at the top, the hopper (3) is provided with an auxiliary mechanism (5) inside, the base (1) is provided with a dust collection mechanism (4) at the back end, the storage box (2) is fixedly connected to a discharge pipe (6) at the bottom, and the discharge pipe (6) is provided with an electric valve (7) inside. The dust collection mechanism (4) includes a filter plate (41), which is fixedly connected to the inside of the hopper (3). A support plate (43) is fixedly connected to the top back of the base (1). A dust collection plate (42) is fixedly connected to the top front of the support plate (43). A transmission pipe (44) is fixedly connected to the back of the dust collection plate (42). A filter box (45) is fixedly connected to the bottom of the transmission pipe (44). A sealing door (48) is rotatably connected to the right side of the filter box (45). An air outlet pipe (46) is fixedly connected to the back of the filter box (45). A dust collection pump (47) is fixedly connected to the outside of the air outlet pipe (46). The dust collection pump (47) is fixedly connected to the back of the filter box (45). A servo motor (49) is fixedly connected to the left and right sides of the hopper (3). A rotating shaft (401) is fixedly connected to the inside of the servo motor (49). A cam (402) is fixedly connected to the inside of the rotating shaft (401).
2. The plastic master batch stone powder hopper with dustproof structure according to claim 1, characterized in that: The inner side of the hopper (3) is provided with a fixing hole corresponding to the position of the rotating shaft (401), and the rotating shaft (401) is rotatably connected to the inner side of the fixing hole.
3. The plastic master batch stone powder hopper with dustproof structure according to claim 1, characterized in that: The cam (402) is disposed at the bottom of the filter plate (41), and the outer side of the cam (402) is in contact with the bottom of the filter plate (41).
4. The plastic master batch stone powder hopper with dustproof structure according to claim 1, characterized in that: The auxiliary mechanism (5) includes a protective frame (51), which is fixedly connected to the right side of the hopper (3). A drive motor (52) is fixedly connected to the bottom of the protective frame (51). A linkage rod (59) is fixedly connected to the top of the drive motor (52). A gear (58) is fixedly connected to the top of the linkage rod (59). A gear ring (57) meshes with the left side of the gear (58). A separation disc (56) is fixedly connected to the inner side of the gear ring (57). A rotating motor (55) is fixedly connected to the left side of the storage box (2). A rotating rod (54) is fixedly connected to the right side of the rotating motor (55). The rotating rod (54) is rotatably connected to the inner side of the storage box (2). A stirring plate (53) is fixedly connected to the outer periphery of the rotating rod (54).
5. The plastic master batch stone powder hopper with dustproof structure according to claim 4, characterized in that: The inner side of the hopper (3) is provided with a groove corresponding to the movement trajectory of the separating disc (56), and the separating disc (56) is slidably connected to the inside of the groove.
6. The plastic master batch stone powder hopper with dustproof structure according to claim 4, characterized in that: The hopper (3) has a motion groove on the right side that corresponds to the rotation position of the gear (58), and the gear (58) is rotatably connected inside the motion groove.
7. The plastic master batch stone powder hopper with dustproof structure according to claim 4, characterized in that: The storage box (2) has a rotating hole on its inner side that corresponds to the position of the rotating rod (54), and the rotating rod (54) is rotatably connected to the inner side of the rotating hole.