A production device for adjustable flat plate wear pads

By designing an adjustable flat anti-wear pad production device, rapid winding and precise cutting of anti-wear pads were achieved, overcoming the limitations of existing devices in terms of flexibility and production efficiency, and improving production efficiency and adaptability.

CN224577685UActive Publication Date: 2026-07-31HUBEI JINLONG NEW MATERIALS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI JINLONG NEW MATERIALS
Filing Date
2025-09-25
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Existing flat anti-wear pad production equipment has limitations in flexibility and production efficiency, especially in wasting time and raw materials during mold changing, and it cannot adjust the winding length.

Method used

An adjustable flat anti-abrasion pad production device is adopted. Through the design of the drive component and winding mechanism, the anti-abrasion pad can be quickly wound and precisely cut, ensuring the stability and flexibility of the production process.

Benefits of technology

It improves the production efficiency and adaptability of anti-abrasion pads, ensures the stability of the winding process and the accuracy of the cutting length, and reduces mold change time and raw material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model relates to the field of anti-wear pad technology and discloses a production device for adjustable flat anti-wear pads. It includes a first fixed support plate, the bottom of which is fixedly connected to the top of a support base plate. A driving assembly is fixedly connected to the outside of the first fixed support plate, and a fixed connecting column is fixedly connected to the outside of the first fixed support plate. A limiting connecting column is fixedly connected to the outside of the fixed connecting column, and a double-headed connecting column is slidably connected to the outside of the limiting connecting column. A cutting blade is fixedly connected to the top of the double-headed connecting column. In this utility model, by starting a second motor to drive a second rotating connecting shaft to rotate, the anti-wear pad is quickly wound up under the squeezing action of the limiting block. Simultaneously, a pressing anti-shift plate prevents the anti-wear pad from shifting during the winding process, ensuring the stability and uniformity of the winding process and improving the adaptability and ease of operation of the equipment.
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Description

Technical Field

[0001] This utility model relates to the field of anti-wear pad technology, and in particular to a production device for adjustable flat anti-wear pads. Background Technology

[0002] Flat surface anti-wear pads are pads used to protect flat surfaces and equipment surfaces from wear. They are typically made of wear-resistant materials and possess strong anti-friction and anti-compression properties, effectively reducing surface friction, preventing scratches and damage, and extending tool life. Flat surface anti-wear pads are widely used in machinery, electronic equipment, and instruments, especially in applications requiring frequent contact and high pressure. Flat surface anti-wear pad production equipment refers to the various equipment and mechanical systems used to manufacture these pads. Its purpose is to process raw materials into flat surface anti-wear pads that meet specific requirements, ensuring excellent wear resistance, anti-compression properties, and anti-slip performance.

[0003] In the existing technology, some production equipment for flat anti-wear pads adopts adjustable and automatic control technology, which can adjust the length of the anti-wear pad in real time during the production process. This avoids the time waste and labor costs caused by manual mold changing and complex adjustment in traditional production equipment, thereby improving production efficiency, reducing errors and meeting customized production needs.

[0004] However, in practical use, some production equipment mainly relies on fixed-length molding equipment to produce anti-wear pads. Although it can efficiently produce anti-wear pads of standard size, it has certain limitations in terms of flexibility and production efficiency, resulting in a cumbersome production process, a long production cycle, and a lot of time and raw materials wasted during mold changing. In order to address the above problems, a production device for adjustable flat anti-wear pads is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a production device for adjustable flat anti-abrasion pads, aiming to improve the problem that some existing devices cannot adjust the length of the wound anti-abrasion pad.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A production apparatus for adjustable flat anti-wear pads includes a support base plate, a weaving machine body fixedly connected to the top of the support base plate, an adjustment mechanism fixedly connected to the top of the support base plate, a second fixed support plate fixedly connected to the top of the support base plate, and a winding mechanism fixedly connected to the outside of the second fixed support plate. The adjustment mechanism includes a first fixed support plate, the bottom of which is fixedly connected to the top of the support base plate. A drive assembly is fixedly connected to the outside of the first fixed support plate. A fixed connecting column is fixedly connected to the outside of the first fixed support plate. A limit connecting column is fixedly connected to the outside of the fixed connecting column. A double-headed connecting column is slidably connected to the outside of the limit connecting column. A cutting blade is fixedly connected to the top of the double-headed connecting column. A rotating assembly is rotatably connected to the outside of the first fixed support plate. As a further description of the above technical solution: The winding mechanism includes a transverse support plate, which is fixedly connected to the outside of a second fixed support plate. A power assembly is fixedly connected to the top of the transverse support plate. Two winding rollers are fixedly connected to the power assembly. A limit block is fixedly connected to one end of the winding roller. A pressing anti-shift plate is rotatably connected to the outside of the second fixed support plate. A limit assembly is rotatably connected to the outside of the second fixed support plate. As a further description of the above technical solution: The drive assembly includes a first motor, which is externally fixedly connected to the outside of the first fixed support plate, and a first rotary connecting shaft is fixedly connected to the drive end of the first motor. As a further description of the above technical solution: The rotating assembly includes a rotating connecting plate, which is rotatably connected to the outside of the first fixed support plate. A transmission connecting plate is rotatably connected to the outside of the rotating connecting plate. A transmission connecting shaft is fixedly connected to the other end of the transmission connecting plate. The transmission connecting shaft is fixedly connected to the inside of the double-headed connecting column. As a further description of the above technical solution: The power assembly includes a second motor, the bottom of which is fixedly connected to the top of the transverse support plate, and the drive end of the second motor is fixedly connected to a second rotary connecting shaft, the outside of which is rotatably connected to the inside of the second fixed support plate. As a further description of the above technical solution: The limiting component includes a rotating ratchet, the outside of which is rotatably connected to the outside of the second fixed support plate, and a limiting pawl is rotatably connected to the outside of the second fixed support plate. The outside of the limiting pawl is engaged with the outside of the rotating ratchet. As a further description of the above technical solution: The first rotary connecting shaft is externally fixedly connected to the outside of the rotary connecting plate, and the first rotary connecting shaft is externally rotatably connected to the inside of the first fixed support plate; As a further description of the above technical solution: The second rotary connecting shaft is externally slidably connected to the inside of the take-up roller, and externally rotatably connected to the inside of the limiting block.

[0007] This utility model has the following beneficial effects: 1. In this utility model, by starting the second motor to drive the second rotating connecting shaft to rotate, the anti-wear pad is quickly rolled up under the squeezing action of the limiting block. At the same time, the pressing anti-shift plate prevents the anti-wear pad from shifting during the rolling process, ensuring the stability and uniformity of the rolling process and improving the adaptability and ease of operation of the equipment.

[0008] 2. In this utility model, by starting the first motor to drive the rotating connecting shaft, the transmission connecting plate transmits the rotational force to the transmission connecting shaft, thereby pushing the cutting blade to slide along the limiting connecting post, thus realizing the rapid cutting of the anti-wear pad, improving the cutting efficiency, and also enabling precise adjustment of the cutting length of the anti-wear pad according to the requirements, ensuring flexibility and efficiency in the production process. Attached Figure Description

[0009] Figure 1 This is a three-dimensional schematic diagram of a production device for an adjustable flat anti-wear pad proposed in this utility model. Figure 2 This is a schematic diagram of the structure of the first fixed support plate of a production device for adjustable flat anti-wear pads proposed in this utility model. Figure 3 for Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the structure of a cutting blade for a production device of an adjustable flat anti-wear pad proposed in this utility model; Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0010] Legend: 1. Support base plate; 2. Knitting machine body; 3. First fixed support plate; 4. First motor; 5. First rotating connecting shaft; 6. Rotating connecting plate; 7. Transfer connecting plate; 8. Transfer connecting shaft; 9. Cutting blade; 10. Double-headed connecting column; 11. Fixed connecting column; 12. Limiting connecting column; 13. Second fixed support plate; 14. Transverse support plate; 15. Second motor; 16. Second rotating connecting shaft; 17. Take-up roller; 18. Limiting block; 19. Rotating ratchet; 20. Pressing anti-shifting plate; 21. Limiting pawl. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0012] Reference Figures 1 to 3 This utility model provides an embodiment of a production device for adjustable flat anti-wear pads, including a support base plate 1, which is fixed to the ground by anchor bolts to ensure the stability of the device during operation. A weaving machine body 2 is fixedly connected to the top of the support base plate 1, and an adjustment mechanism is fixedly connected to the top of the support base plate 1. The adjustment mechanism includes a first fixed support plate 3 for supporting a stable structure. The bottom of the first fixed support plate 3 is fixedly connected to the top of the support base plate 1. A drive assembly is fixedly connected to the outside of the first fixed support plate 3. The drive assembly includes a first motor 4, which is fixedly connected to the outside of the first fixed support plate 3. A first rotating connecting shaft 5 is fixedly connected to the drive end of the first motor 4. The first rotating connecting shaft 5 is a cylindrical structure and is a cylindrical metal shaft that can drive a rotating connecting plate 6 to rotate around the shaft. The outside of the first rotating connecting shaft 5 is fixedly connected to the outside of the rotating connecting plate 6, and the outside of the first rotating connecting shaft 5 is rotatably connected to the inside of the first fixed support plate 3. The first fixed support plate 3 is externally fixedly connected to a fixed connecting column 11, which is a cylindrical metal column. A limiting connecting column 12, also cylindrical, is externally fixedly connected to the fixed connecting column 11 and serves to limit the movement of other components. A double-headed connecting column 10, elongated in shape, is slidably connected to the limiting connecting column 12 and also cylindrical, serving to limit the movement of other components. A cutting blade 9 is fixedly connected to the top of the double-headed connecting column 10, which accurately cuts the woven anti-wear pad. The first fixed support plate 3 is externally rotated... The moving connection has a rotating component, which includes a rotating connecting plate 6. The rotating connecting plate 6 is a metal plate that can rotate flexibly around the connection point. The rotating connecting plate 6 is rotatably connected to the outside of the first fixed support plate 3. The rotating connecting plate 6 is rotatably connected to a transmission connecting plate 7, which is a long strip of metal plate that plays the role of transmitting power. The other end of the transmission connecting plate 7 is fixedly connected to a transmission connecting shaft 8. When the first motor 4 drives the first rotating connecting shaft 5 to rotate, the rotating connecting plate 6 rotates accordingly. The transmission connecting plate 7 drives the transmission connecting shaft 8 to move, thereby causing the double-headed connecting column 10 to slide on the limiting connecting column 12. The transmission connecting shaft 8 is fixedly connected to the inside of the double-headed connecting column 10.

[0013] Reference Figure 1 , Figure 3 and Figure 5 A second fixed support plate 13 is fixedly connected to the top of the support base plate 1. The second fixed support plate 13 is also a rectangular metal plate, which provides support for the winding mechanism. The winding mechanism is fixedly connected to the outside of the second fixed support plate 13. The winding mechanism includes a transverse support plate 14, which is a horizontally placed metal plate. The outside of the transverse support plate 14 is fixedly connected to the outside of the second fixed support plate 13. A power assembly is fixedly connected to the top of the transverse support plate 14. The power assembly includes a second motor 15. The bottom of the second motor 15 is fixedly connected to the top of the transverse support plate 14. A second rotating connecting shaft 16 is fixedly connected to the drive end of the second motor 15. The outside of the second rotating connecting shaft 16 is slidably connected to the inside of the winding roller 17. The outside of the second rotating connecting shaft 16 is rotatably connected to the inside of the limiting block 18. The outside of the second rotating connecting shaft 16 is rotatably connected to the inside of the second fixed support plate 13. The power assembly has two take-up rollers 17 fixedly connected, which can rotate with the rotation of the second rotating connecting shaft 16. A limit block 18, a metal block, is fixedly connected to one end of each take-up roller 17, limiting the axial movement of the second rotating connecting shaft 16. A pressing anti-shift plate 20, a metal plate, is rotatably connected to the outside of the second fixed support plate 13. During the winding process, it presses down on the anti-wear pad to prevent displacement. A limit assembly, including a rotating ratchet 19, is rotatably connected to the outside of the second fixed support plate 13. 19 is a metal disc with ratchet teeth. The external part of the rotating ratchet 19 is rotatably connected to the external part of the second fixed support plate 13. The external part of the second fixed support plate 13 is rotatably connected to the limiting pawl 21, which is a metal claw-shaped component. When the take-up roller 17 rotates in the forward direction, the rotating ratchet 19 rotates accordingly, and the limiting pawl 21 slides on the ratchet teeth. When the take-up roller 17 tends to rotate in the reverse direction, the limiting pawl 21 will be locked on the ratchet teeth of the rotating ratchet 19 to prevent it from rotating in the reverse direction, thus ensuring the smooth operation of the winding work. The external part of the limiting pawl 21 is engaged with the external part of the rotating ratchet 19.

[0014] Working principle: First, the multi-roller yarn is woven into an anti-abrasion pad on the braiding machine body 2. The woven anti-abrasion pad is placed on the pressing anti-shift plate 20. Then, the second motor 15 is started, which makes the second rotating connecting shaft 16 rotate. Under the limiting and squeezing of the limiting block 18, the anti-slip pad is wound up. Above the second fixed support plate 13, there is also a pressing anti-shift plate 20 to press the anti-slip pad during winding to prevent it from shifting during winding. A rotating ratchet 19 is connected to one end of the pressing anti-shift plate 20. Rotating the limiting pawl 21 releases its restriction on the rotating ratchet 19. Rotating the rotating ratchet 19 adjusts the angle of the pressing anti-shift plate 20, thus showing the winding of different thicknesses. After the anti-wear pad is wound up, the first motor 4 is started to make the first rotating connecting shaft 5 rotate. Under the rotation of the first rotating connecting shaft 5, the rotating connecting plate 6 rotates accordingly. The rotating connecting plate 6 transmits the rotational force, causing the transmission connecting plate 7 to rotate. The transmission connecting plate 7 transmits the force, causing the transmission connecting shaft 8 to move. However, the transmission connecting shaft 8 is limited by the limiting connecting post 12 through the double-headed connecting post 10, so that the force of the transmission connecting plate 7 is converted into the force of the transmission connecting shaft 8 sliding on the limiting connecting post 12. This causes the cutting blade 9, which is connected to the double-headed connecting post 10 together with the transmission connecting shaft 8, to slide on the limiting connecting post 12, thereby quickly cutting the anti-wear pad.

[0015] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for the production of adjustable flat wear pads, comprising a support base plate (1), characterized in that: The top of the support base plate (1) is fixedly connected to a weaving machine body (2), the top of the support base plate (1) is fixedly connected to an adjustment mechanism, the top of the support base plate (1) is fixedly connected to a second fixed support plate (13), and the outside of the second fixed support plate (13) is fixedly connected to a winding mechanism. The adjustment mechanism includes a first fixed support plate (3), the bottom of which is fixedly connected to the top of the support base plate (1). A drive assembly is fixedly connected to the outside of the first fixed support plate (3). A fixed connecting column (11) is fixedly connected to the outside of the first fixed support plate (3). A limit connecting column (12) is fixedly connected to the outside of the fixed connecting column (11). A double-headed connecting column (10) is slidably connected to the outside of the limit connecting column (12). A cutting blade (9) is fixedly connected to the top of the double-headed connecting column (10). A rotating assembly is rotatably connected to the outside of the first fixed support plate (3).

2. A device for producing an adjustable flat plate wear pad according to claim 1, characterized in that: The winding mechanism includes a transverse support plate (14), which is fixedly connected to the outside of the second fixed support plate (13). A power assembly is fixedly connected to the top of the transverse support plate (14), and two winding rollers (17) are fixedly connected to the power assembly. A limit block (18) is fixedly connected to one end of the winding roller (17). A pressing anti-shift plate (20) is rotatably connected to the outside of the second fixed support plate (13), and a limit assembly is rotatably connected to the outside of the second fixed support plate (13).

3. The apparatus of claim 1, wherein: The drive assembly includes a first motor (4), which is externally fixedly connected to the outside of the first fixed support plate (3), and the drive end of the first motor (4) is fixedly connected to a first rotating connecting shaft (5).

4. A device for producing an adjustable flat plate wear pad according to claim 3, characterized in that: The rotating assembly includes a rotating connecting plate (6), which is externally rotatably connected to the outside of the first fixed support plate (3). A transmission connecting plate (7) is externally rotatably connected to the outside of the rotating connecting plate (6). A transmission connecting shaft (8) is fixedly connected to the other end of the transmission connecting plate (7). The transmission connecting shaft (8) is externally fixedly connected to the inside of the double-headed connecting column (10).

5. The apparatus of claim 2, wherein: The power assembly includes a second motor (15), the bottom of which is fixedly connected to the top of the transverse support plate (14), and the drive end of the second motor (15) is fixedly connected to a second rotating connecting shaft (16), the outside of which is rotatably connected to the inside of the second fixed support plate (13).

6. A device for producing an adjustable flat plate wear pad according to claim 2, characterized in that: The limiting component includes a rotating ratchet (19), the outside of which is rotatably connected to the outside of the second fixed support plate (13), and the outside of the second fixed support plate (13) is rotatably connected to a limiting pawl (21), the outside of which is meshed with the outside of the rotating ratchet (19).

7. A device for producing an adjustable flat plate wear pad according to claim 4, characterized in that: The first rotating connecting shaft (5) is externally fixedly connected to the outside of the rotating connecting plate (6), and the first rotating connecting shaft (5) is externally rotatably connected to the inside of the first fixed support plate (3).

8. The apparatus of claim 5, wherein: The second rotating connecting shaft (16) is externally slidably connected to the inside of the take-up roller (17), and the second rotating connecting shaft (16) is externally rotatably connected to the inside of the limiting block (18).