Bamboo curtain stacking device
By designing a bamboo curtain stacking device, and utilizing the cooperation of the feeding roller and the moving frame, the automated stacking of bamboo curtains is realized, which solves the problem of inconvenient bamboo curtain stacking in the existing technology and improves processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 衡阳中集新材料科技有限公司
- Filing Date
- 2025-09-30
- Publication Date
- 2026-07-31
AI Technical Summary
The lack of automated equipment in the current technology for stacking continuous bamboo curtains makes the bamboo curtain stacking operation inconvenient.
A bamboo curtain stacking device was designed, including a support, a moving frame, a feeding roller, a pressure roller, and a driving component. The automatic stacking of bamboo curtains is achieved by the rotation of the feeding roller and the reciprocating movement of the moving frame. The device is combined with a guide roller and a traveling wheel to improve movement stability and control accuracy.
It enables automated stacking of bamboo curtains, is simple and efficient to operate, and is suitable for bamboo curtain processing, especially for the manufacture of bamboo curtains for container flooring.
Smart Images
Figure CN224577699U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bamboo curtain processing, and more specifically to a bamboo curtain stacking device. Background Technology
[0002] The container floor, made of bamboo and wood composite material, is constructed using bamboo curtains.
[0003] After continuous bamboo mat weaving and impregnation with resin and drying, they must be stacked. Currently, there is no equipment capable of automatically stacking bamboo mats.
[0004] Therefore, this utility model provides a bamboo curtain stacking device to at least partially solve the above-mentioned problems. Utility Model Content
[0005] The utility model description section introduces a series of simplified concepts, which will be further described in detail in the detailed embodiments section. This utility model description section is not intended to limit the key features and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0006] To at least partially solve the above-mentioned technical problems, this utility model provides a bamboo curtain stacking device, which includes:
[0007] support;
[0008] A movable frame, which is movably connected to a support along a first horizontal direction;
[0009] The feeding roller is rotatably connected to the movable frame and is located above the lower end of the frame, spaced apart from the lower end of the frame.
[0010] A pressure roller is connected to a movable frame, and a spacer is provided between the pressure roller and the feed roller to press the bamboo curtain tightly against the feed roller;
[0011] The feeding drive component is connected to the feeding roller to drive the feeding roller to rotate.
[0012] According to the bamboo curtain stacking device of this utility model, the feeding drive component drives the feeding roller to rotate while the moving frame moves back and forth along the first horizontal direction, which can stack bamboo curtains and the operation of stacking bamboo curtains is convenient.
[0013] Optionally, the bamboo curtain stacking device also includes a pressing drive component connected to the moving frame and the pressing roller for driving the pressing roller to move, thereby adjusting the size of the gap between the pressing roller and the unloading roller.
[0014] Optionally, the pressure roller and the feed roller are arranged sequentially along the first horizontal direction.
[0015] Optionally, the bamboo curtain stacking device also includes a guide roller, which is rotatably connected to the support.
[0016] Optionally, along the first horizontal direction, the feed roller is located between the pressure roller and the guide roller.
[0017] Optionally, the guide roller is positioned below the lower edge of the feed roller.
[0018] Optionally, the bamboo curtain stacking device also includes wheels that are rotatably connected to a mobile frame. The frame includes a crossbeam, and the wheels overlap the crossbeam to roll along it.
[0019] Optionally, the mobile frame is movably disposed between a first walking position and a second walking position. The bamboo curtain stacking device also includes a position sensor for sensing a first position signal indicating that the mobile frame is located at the first walking position and a second position signal indicating that the mobile frame is located at the second walking position.
[0020] Optionally, the bamboo curtain stacking device also includes a walking drive component connected to the moving frame for driving the moving frame to move.
[0021] Optionally, the bamboo curtain stacking device also includes a controller, which is electrically connected to the feeding drive component and the walking drive component. The controller is used to control the feeding drive component to drive the feeding roller to rotate while controlling the walking drive component to drive the moving frame to reciprocate along the first horizontal direction. Attached Figure Description
[0022] To make the advantages of this invention more readily apparent, the invention briefly described above will be described in more detail with reference to the specific embodiments shown in the accompanying drawings. It should be understood that these drawings depict only typical embodiments of the invention and should not be construed as limiting its scope of protection. The invention is described and explained with additional features and details through the drawings.
[0023] Figure 1 This is a front view schematic diagram of a bamboo curtain stacking device according to a preferred embodiment of the present invention;
[0024] Figure 2 for Figure 1 A side view of the bamboo curtain stacking device; and
[0025] Figure 3 for Figure 2 A partially enlarged schematic diagram of point A of the bamboo curtain stacking device.
[0026] Explanation of reference numerals in the attached figures
[0027] 110: Support frame; 111: Column
[0028] 112: Top 113: Beam
[0029] 114: Groove 120: Movable shelf
[0030] 130: Feeding roller; 131: Pressure roller
[0031] 132: Guide roller; 140: Feeding drive component
[0032] 141: Material pressing drive component; 142: Traveling drive component
[0033] 150: Wheels 151: Main Body
[0034] 152: Annular flange; 153: Drive shaft
[0035] 160: Position sensor 170: Bamboo curtain Detailed Implementation
[0036] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that embodiments of the present invention may be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with embodiments of the present invention.
[0037] The preferred embodiments of this utility model will now be described with reference to the accompanying drawings. It should be noted that the terms "upper," "lower," and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.
[0038] In this document, ordinal numbers such as “first” and “second” used in this invention are merely identifiers and do not include any other meaning, such as a specific order.
[0039] To fully understand the embodiments of this utility model, a detailed structure will be presented in the following description. Obviously, the implementation of the embodiments of this utility model is not limited to the specific details familiar to those skilled in the art. Preferred embodiments of this utility model are described in detail below; however, in addition to these detailed descriptions, this utility model may also include other embodiments.
[0040] This embodiment provides a bamboo curtain stacking device. While releasing bamboo curtains 170 downwards, the bamboo curtain stacking device reciprocates along a first horizontal direction D1, thereby stacking bamboo curtains 170 placed on a platform (e.g., the ground). The bamboo curtains 170 can be used to process the flooring of containers.
[0041] Please refer to Figures 1 to 3The bamboo curtain stacking device includes a support frame 110. The support frame 110 can be a frame structure formed by welding steel. This frame structure includes uprights 111 and a top 112. The uprights 111 extend vertically along their length. The bottom end of the uprights 111 is fixed to the platform. The top 112 is a generally rectangular structure. The top 112 is connected to the top of the uprights 111.
[0042] like Figure 1 and Figure 2 As shown, the bamboo curtain stacking device also includes a movable frame 120. The movable frame 120 can be a rectangular frame formed by welding steel. The movable frame 120 is movably connected to the top 112 along a first horizontal direction D1. At least a portion of the movable frame 120 is located above the top 112.
[0043] Please continue to refer to this. Figure 1 and Figure 2 The bamboo curtain stacking device also includes a feeding roller 130 and a pressure roller 131. The axial direction of the feeding roller 130 is parallel to the axial direction of the pressure roller 131. The axial direction of the feeding roller 130 is parallel to a second horizontal direction D2. The second horizontal direction D2 is perpendicular to a first horizontal direction D1. Both the feeding roller 130 and the pressure roller 131 are located below the movable frame 120. Both the feeding roller 130 and the pressure roller 131 are located below the top 112. The feeding roller 130 is rotatably connected to the movable frame 120. Both the feeding roller 130 and the pressure roller 131 are located above the lower end of the support 110. Both the feeding roller 130 and the pressure roller 131 are spaced apart from the lower end of the support 110. The pressure roller 131 is rotatably connected to the movable frame 120. The pressure roller 131 and the feeding roller 130 are spaced apart. The pressure roller 131 is used to press the bamboo curtain 170 against the feeding roller 130.
[0044] like Figure 1 and Figure 2 As shown, the bamboo curtain stacking device also includes a feeding drive component 140. The feeding drive component 140 can be a motor. The feeding drive component 140 is disposed on the movable frame 120. The feeding drive component 140 can be connected to the feeding roller 130 through a transmission structure to drive the feeding roller 130 to rotate. The transmission structure can be a sprocket and chain structure, a gear meshing structure, or a belt and pulley structure.
[0045] In this way, a whole bamboo curtain 170 passes through the gap between the pressure roller 131 and the feeding roller 130. The pressure roller 131 presses the bamboo curtain 170 against the feeding roller 130. In this case, the feeding roller 130 is driven to rotate by the feeding drive component 140. The rotating feeding roller 130 can drive the bamboo curtain 170 downward by friction, thereby releasing the bamboo curtain 170 downward. During the downward release of the bamboo curtain 170, the moving frame 120 is moved back and forth along the first horizontal direction D1, which allows the bamboo curtains 170 placed on the platform to be stacked.
[0046] In this embodiment, while the feeding drive component 140 drives the feeding roller 130 to rotate, the moving frame 120 moves back and forth along the first horizontal direction D1, which can stack the bamboo curtain 170. The operation of stacking the bamboo curtain 170 is convenient.
[0047] Optionally, such as Figure 1 As shown, the bamboo curtain stacking device also includes a pressing drive component 141. The pressing drive component 141 is connected to the moving frame 120 and the pressing roller 131 to drive the pressing roller 131 to move, thereby adjusting the size of the gap between the pressing roller 131 and the unloading roller 130. Thus, the size of the gap between the pressing roller 131 and the unloading roller 130 can be adjusted by the pressing drive component 141 according to the thickness of the bamboo curtain 170, so that the bamboo curtain 170 can be released more smoothly.
[0048] Furthermore, the pressing drive component 141 can be a cylinder. Thus, the structure of the bamboo curtain stacking device is simple.
[0049] Optionally, such as Figure 1 As shown, the pressure roller 131 and the feeding roller 130 are arranged sequentially along the first horizontal direction D1. The height of the axis of the pressure roller 131 is approximately the same as the height of the axis of the feeding roller 130. The outer diameter of the pressure roller 131 is the same as the outer diameter of the feeding roller 130. Therefore, the structure of the bamboo curtain stacking device is simple.
[0050] Optionally, the bamboo mat stacking device also includes a guide roller 132. The axial direction of the guide roller 132 is parallel to the second horizontal direction D2. The guide roller 132 is rotatably connected to the bracket 110. The bamboo mat 170 can overlap the upper edge of the guide roller 132, then pass over the upper edge of the feed roller 130, and pass through the gap between the feed roller 130 and the pressure roller 131. In this way, the guide roller 132 can guide the movement of the bamboo mat 170.
[0051] Furthermore, such as Figure 1 and 2 As shown, the guide roller 132 is located below the top 112. Therefore, the structure of the support 110 is simple.
[0052] Optionally, such as Figure 1 As shown, along the first horizontal direction D1, the feed roller 130 is located between the pressure roller 131 and the guide roller 132. Thus, the structure of the bamboo curtain stacking device is simple.
[0053] Alternatively, please continue to refer to Figure 1 The upper edge of the guide roller 132 is positioned lower than the lower edge of the feed roller 130. This position of the guide roller 132 below the lower edge of the feed roller 130 increases the contact area between the bamboo curtain 170 and the feed roller 130, thereby reducing the relative sliding of the bamboo curtain 170 relative to the feed roller 130.
[0054] Alternatively, please refer to Figure 2 and Figure 3 The bamboo curtain stacking device also includes wheels 150. The wheels 150 are rotatably connected to the movable frame 120. The wheels 150 overlap with the crossbeam 113 to roll along the crossbeam 113. This results in low friction between the movable frame 120 and the support 110. Furthermore, the crossbeam 113 and the wheels 150 cooperate to guide the movement of the movable frame 120.
[0055] Alternatively, please refer to Figure 1 The movable frame 120 is movably positioned between a first walking position and a second walking position. The bamboo curtain stacking device also includes a position sensor 160 and a controller. The position sensor 160 can be a limit switch. The position sensor 160 is used to sense a first position signal indicating that the movable frame 120 is in the first walking position, and a second position signal indicating that the movable frame 120 is in the second walking position. Thus, the movement of the movable frame 120 can be controlled by sensing whether the movable frame 120 has moved to the first walking position and the second walking position.
[0056] Optionally, such as Figure 2 As shown, the bamboo curtain stacking device also includes a walking drive component 142. The walking drive component 142 can be a motor. The walking drive component 142 is disposed on the movable frame 120. The walking drive component 142 is connected to the walking wheel 150 through a transmission structure to drive the walking wheel 150 to rotate, thereby driving the movable frame 120 to move. Thus, controlling the movement of the movable frame 120 is convenient.
[0057] Further optional, such as Figure 3 As shown, the crossbeam 113 includes an upper flange, a lower flange, and a web. The upper end of the web is connected to the upper flange. The lower end of the web is connected to the lower flange. The web, upper flange, and lower flange form a groove 114. A traveling wheel 150 is located within the groove 114. The traveling wheel 150 overlaps the upper surface of the lower flange and is located below the upper flange. Thus, the traveling wheel 150 can move smoothly within the groove 114.
[0058] Further, please refer to Figure 2 and Figure 3 The bamboo curtain stacking device also includes a drive shaft 153. The drive shaft 153 is rotatably connected to the movable frame 120. The axial direction of the drive shaft 153 is parallel to the second horizontal direction D2. There are two traveling wheels 150. Each of the two traveling wheels 150 is connected to one end of the drive shaft 153 to rotate together with it. A travel drive component 142 is connected to the drive shaft 153 via a transmission structure to drive the drive shaft 153 to rotate. Thus, one travel drive component 142 drives both traveling wheels 150 to rotate, making the movement of the movable frame 120 smoother.
[0059] Optionally, such as Figure 2 and Figure 3 As shown, along the second horizontal direction D2, the opening of the groove 114 faces the center of the top 112. This prevents the traveling wheel 150 from leaving the groove 114.
[0060] Optionally, such as Figure 3 As shown, the wheel 150 includes a body 151 and a radially outwardly extending annular flange 152. Along the axial direction of the wheel 150, the annular flange 152 is located at one end of the body 151. The end of the body 151 furthest from the annular flange 152 is located within a groove 114. The annular flange 152 is located outside the groove 114. The outer diameter of the annular flange 152 is larger than the vertical dimension of the groove 114. Therefore, the annular flange 152 increases the strength of the wheel 150. Furthermore, the annular flange 152 creates a gap between the web of the groove 114 where the wheel 150 is located and the body 151, reducing friction.
[0061] Optionally, the bamboo curtain stacking device also includes a controller. The controller is electrically connected to the feeding drive component 140, the walking drive component 142, and the position sensor 160. The controller is used to control the operation of the feeding drive component 140 and the walking drive component 142. The controller controls the feeding drive component 140 to drive the feeding roller 130 to rotate while controlling the walking drive component 142 to drive the moving frame 120 to reciprocate along the first horizontal direction D1.
[0062] When the controller acquires a first position signal via the position sensor 160, the controller controls the output shaft of the walking drive component 142 to rotate around a first rotation direction, thereby moving the mobile frame 120 toward a second walking position. When the controller acquires a second position signal via the position sensor 160, the controller controls the output shaft of the walking drive component 142 to rotate around a second rotation direction, thereby moving the mobile frame 120 toward the first walking position. The first and second rotation directions are opposite.
[0063] The bamboo curtain stacking device also includes a control valve (not shown) connected to the pressing drive component 141. The control valve can be manually controlled, thereby controlling the operation of the pressing drive component 141. Thus, the control system of the bamboo curtain stacking device is simple and easy to implement.
[0064] It is understood that, in embodiments not shown, the controller is also electrically connected to the pressing drive component to control the operation of the pressing drive component.
[0065] The working process of the bamboo curtain stacking device is as follows: It should be noted that during this working process, the initial position of the moving frame 120 is the first walking position.
[0066] One end of a continuous, dried bamboo mat 170 is successively overlapped with the upper edge of the guide roller 132 and extends through the gap between the feed roller 130 and the pressure roller 131. The pressing drive component 141 is controlled to operate, so as to drive the pressure roller 131 to press the bamboo mat 170 tightly against the feed roller 130.
[0067] The controller controls the feeding drive component 140 to operate, thereby driving the feeding roller 130 to rotate and release the bamboo curtain 170 downwards. From the moment one end of the bamboo curtain 170 reaches the platform, the feeding drive component 140 operates continuously while the controller controls the moving frame 120 to reciprocate along the first horizontal direction D1, thereby stacking the bamboo curtain 170.
[0068] The specific steps for the controller to control the reciprocating movement of the mobile frame 120 include step one, step three, and step five.
[0069] Step 1: The controller controls the output shaft of the walking drive component 142 to rotate around the first rotation direction, so that the moving frame 120 moves toward the second walking position. Step 3 is then executed after Step 1.
[0070] Step 3: When the controller receives the second position signal through the position sensor 160, it controls the output shaft of the walking drive component 142 to rotate around the second rotation direction, so that the moving frame 120 moves toward the first walking position. Step 5 is then executed after Step 3.
[0071] Step 5: When the controller acquires the first position signal through the position sensor 160, the controller controls the output shaft of the walking drive component 142 to rotate around the first rotation direction, thereby causing the moving frame 120 to move toward the second walking position.
[0072] After step five, return to step three. Repeat steps three and five until the bamboo curtains are stacked to 170.
[0073] This utility model has been described through the above embodiments. However, it should be understood that the above embodiments are for illustrative purposes only and are not intended to limit the utility model to the described embodiments. Furthermore, those skilled in the art will understand that this utility model is not limited to the above embodiments, and many more variations and modifications can be made based on the teachings of this utility model, all of which fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
[0074] Unless otherwise defined, the technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for descriptive purposes only and is not intended to limit the scope of the invention. Terms such as “component” as used herein may refer to a single part or a combination of multiple parts. Terms such as “installation” or “installation” as used herein may refer to one component being directly attached to another component or one component being attached to another component via an intermediary. A feature described in one embodiment herein may be applied, alone or in combination with other features, to another embodiment, unless that feature is not applicable in that other embodiment or is otherwise stated.
Claims
1. A bamboo curtain stacking device, characterized by, The bamboo curtain stacking device includes: support; A movable frame, which is movably connected to the support along a first horizontal direction; A feeding roller, which is rotatably connected to the movable frame, is located above the lower end of the frame and spaced apart from the lower end of the frame; A pressure roller is connected to the movable frame, and the pressure roller and the feeding roller are spaced apart to press the bamboo curtain against the feeding roller; A feeding drive component is connected to the feeding roller to drive the feeding roller to rotate.
2. The bamboo curtain stacking device according to claim 1, characterized in that, The bamboo curtain stacking device also includes a pressing drive component, which is connected to the moving frame and the pressing roller to drive the pressing roller to move, thereby adjusting the size of the gap between the pressing roller and the feeding roller.
3. The bamboo curtain stacking device according to claim 1, characterized in that, The pressure roller and the feed roller are arranged sequentially along the first horizontal direction.
4. The bamboo curtain stacking device according to claim 3, characterized in that, The bamboo curtain stacking device also includes a guide roller, which is rotatably connected to the support.
5. The bamboo curtain stacking device according to claim 4, characterized in that, Along the first horizontal direction, the feed roller is located between the pressure roller and the guide roller.
6. The bamboo curtain stacking device according to claim 4, characterized in that, The guide roller is positioned below the lower edge of the feed roller.
7. The bamboo curtain stacking device according to claim 1, characterized in that, The bamboo curtain stacking device also includes wheels that are rotatably connected to the mobile frame. The frame includes a crossbeam, and the wheels are attached to the crossbeam to roll along it.
8. The bamboo curtain stacking device according to claim 1, characterized in that, The mobile frame is movably disposed between a first walking position and a second walking position. The bamboo curtain stacking device further includes a position sensor, which is used to sense a first position signal indicating that the mobile frame is located at the first walking position and a second position signal indicating that the mobile frame is located at the second walking position.
9. The bamboo curtain stacking device according to claim 1, characterized in that, The bamboo curtain stacking device also includes a walking drive component, which is connected to the mobile frame to drive the mobile frame to move.
10. The bamboo curtain stacking device according to claim 9, characterized in that, The bamboo curtain stacking device also includes a controller, which is electrically connected to the feeding drive component and the walking drive component. The controller is used to control the feeding drive component to drive the feeding roller to rotate while controlling the walking drive component to drive the moving frame to reciprocate along the first horizontal direction.