A wrinkle removal device for clothing and textile fabrics
By using a differential rotation design and a bidirectional reciprocating system, the garment and textile fabric wrinkle removal device solves the problems of unstable tension and inability to dynamically adjust contact pressure during fabric conveying, achieving efficient and stable wrinkle removal and fabric protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINJIANG YISHANG INTELLIGENT MFG TECH CO LTD
- Filing Date
- 2025-08-12
- Publication Date
- 2026-07-31
AI Technical Summary
Existing wrinkle removal devices for garment and textile fabrics suffer from unstable tension and inability to dynamically adjust contact pressure during fabric conveying, leading to wrinkles and fabric damage. Furthermore, they rely on manual adjustment, resulting in low efficiency and inconsistent wrinkle removal effects.
The unwinding and output rollers, which adopt a differential rotation design, are combined with a bidirectional reciprocating system and elastic connectors. They integrate an industrial camera and thickness gauge, and use a microcontroller to adjust the fabric tension and contact pressure in real time. This enables multi-system linkage of steam softening, spiral stretching and heat setting, and allows for real-time sensing of the fabric status and dynamic adjustment of parameters.
It achieves stable tension during fabric conveying, adapts to different fabric characteristics, improves wrinkle removal efficiency and consistency, reduces manual intervention costs and energy consumption, and protects fabric quality.
Smart Images

Figure CN224577703U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile fabric processing technology, specifically to a wrinkle removal device for clothing textile fabrics. Background Technology
[0002] During the processing, storage, and transportation of garment and textile fabrics, wrinkles are easily formed due to uneven stress, compression, and stacking. This not only affects the appearance quality of the fabric but also increases the difficulty of subsequent cutting and sewing processes, reducing production efficiency. Therefore, fabric wrinkle removal is a crucial step in textile processing. Currently, the industry mainly uses mechanical pressing, steam ironing, and thermal stretching to achieve wrinkle removal. However, existing equipment still has many technical shortcomings in practical applications.
[0003] Traditional wrinkle removal devices often use synchronous rotation speed design for the unwinding and feeding mechanisms, which makes it difficult to accurately control the tension during the fabric conveying process. When the fabric is partially stacked or stretched, new wrinkles are easily generated due to unstable tension, and even the fabric conveying may be skewed, affecting the continuity and consistency of subsequent wrinkle removal processes.
[0004] The contact pressure between existing wrinkle removal components and fabrics is mostly fixed and cannot be dynamically adjusted according to the characteristics of fabric thickness and material. For fabrics with uneven thickness, excessive local pressure can easily lead to fabric damage, or insufficient pressure can lead to residual wrinkles. In particular, the compatibility with sensitive fabrics such as silk and wool is poor.
[0005] Existing devices rely heavily on manual experience to adjust wrinkle removal parameters, making it impossible to perceive the wrinkle state and thickness changes of the fabric in real time. When the fabric characteristics fluctuate, it is difficult to respond quickly and adjust the process parameters, resulting in unstable wrinkle removal effects. Furthermore, manual intervention is costly and inefficient.
[0006] Based on this, the present invention provides a wrinkle removal device for clothing and textile fabrics to solve the problems mentioned in the background art. Utility Model Content
[0007] This utility model addresses the technical problems existing in the prior art by providing a wrinkle removal device for clothing and textile fabrics. This solves the problem that the contact pressure between existing wrinkle removal components and fabrics is mostly fixed, and the wrinkle removal parameters cannot be dynamically adjusted according to the fabric thickness, material and other characteristics.
[0008] The technical solution of this utility model to solve the above-mentioned technical problems is as follows: A wrinkle removal device for garment textile fabrics includes a base frame and a microcontroller. A differentially rotatable unwinding roller and two discharge rollers are rotatably mounted on the base frame. A bidirectional reciprocating system is provided on the base frame. A horizontal slide that can reciprocate horizontally and a vertical vibrating frame that can reciprocate vertically are connected to the bidirectional reciprocating system. A wrinkle removal frame is provided above the horizontal slide. A set of elastic connecting members is installed between the wrinkle removal frame and the vertical vibrating frame. A wrinkle removal roller is rotatably mounted on the wrinkle removal frame. An adjustable flat wrinkle removal frame is slidably connected to the vertical vibrating frame at a position corresponding to the position above the wrinkle removal roller. A set of universal ball bearings is embedded in the bottom surface of the flat wrinkle removal frame. A pressure adjusting screw is threaded onto the vibrating frame, and the bottom end of the pressure adjusting screw is rotatably connected to the wrinkling frame. Two ironing shafts are rotatably mounted on the base frame adjacent to the unwinding roller. Each ironing shaft has a set of steam nozzles and a spiral ironing strip is mounted on both ironing shafts. A synchronous toothed belt is driven onto the unwinding roller, and both ironing shafts are connected to the synchronous toothed belt. A steam generator is provided on the base frame to supply air to the steam nozzles. Industrial cameras are mounted on the base frame on both sides of the wrinkling removal roller, and a thickness gauge is mounted on the base frame adjacent to the unwinding roller. The data terminals of the industrial cameras and the thickness gauge are connected to a microcontroller. The microcontroller is used to adjust the horizontal and vertical reciprocating stroke and reciprocating frequency of the wrinkling removal frame.
[0009] The beneficial effects of this utility model are:
[0010] 1. This utility model constructs a multi-system linkage mechanism of steam softening, spiral stretching, heat setting, and mechanical pressing. The steam nozzles of the ironing shaft, together with the spiral ironing strip, soften the fabric with steam while smoothing out wrinkles to both sides. The wrinkle-removing roller and the universal ball joint work together to further flatten the fabric through horizontal reciprocating motion. The electric heating roller sets the processed fabric and eliminates residual steam. This multi-system synergy improves the efficiency of eliminating stubborn wrinkles compared to existing single wrinkle removal methods. It can also specifically treat transverse, longitudinal, and intersecting wrinkles, achieving a wrinkle-free effect in one processing and significantly reducing the energy consumption of repeated processing.
[0011] 2. This utility model adopts a differential rotation design between the unwinding roller and the discharge roller. By utilizing the speed difference between the unwinding motor and the differential motor, a stable and controllable tension is formed during the fabric conveying process. Combined with the clamping gap between the two discharge rollers and the synchronous transmission of the linkage gears, it can not only avoid the regeneration of wrinkles caused by fabric stacking, but also prevent conveying skew. This solves the problem of tension fluctuation under the traditional synchronous speed design. At the same time, the unwinding roller drives the two ironing shafts to rotate synchronously through the synchronous toothed belt, realizing the linkage of unwinding, conveying and pre-wrinkling. It provides a stable tension fabric foundation for subsequent processes from the source. Compared with the single conveying structure of the existing technology, the tension control accuracy is improved.
[0012] 3. This utility model, through the elastic connector between the wrinkle-removing frame and the vertical vibrating frame, enables flexible adjustment of the contact pressure between the wrinkle-removing roller and the fabric. It can automatically compensate for pressure fluctuations according to the fabric thickness, avoiding fabric damage or residual wrinkles caused by fixed pressure. At the same time, the pressure adjusting screw on the vertical vibrating frame can precisely adjust the height of the wrinkle-removing frame. Combined with the rolling contact of the universal ball bearings, the pressure distribution is further optimized. This dual-system linkage of elastic buffering and mechanical pressure adjustment can adapt to the processing needs of various fabrics compared to the fixed pressure structure of the prior art.
[0013] 4. This utility model integrates an industrial camera and a thickness gauge to collect fabric wrinkle status and thickness data in real time and transmit it to a microcontroller. The microcontroller dynamically adjusts the stroke and frequency of the bidirectional reciprocating system. The first reciprocating push rod controls the lifting tension of the vertical vibrating frame, and the second reciprocating push rod adjusts the lateral stretching of the horizontal slide. This closed-loop linkage of sensing, analysis, and adjustment eliminates reliance on manual experience. When fabric characteristics fluctuate, the adjustment response time is shortened to 0.3 seconds, improving efficiency compared to traditional manual adjustment, and enhancing the wrinkle removal consistency of the same batch of fabric.
[0014] Based on the above technical solution, the present invention can be further improved as follows.
[0015] As a preferred technical solution of this utility model, an unwinding motor and a differential motor are respectively installed on the side of the base frame. The output shaft of the unwinding motor is fixedly connected to the unwinding roller, and the textile fabric body is wound on the unwinding roller. The output shaft of the differential motor is fixedly connected to the discharge roller. Both discharge rollers are equipped with linkage gears, and the two linkage gears mesh with each other. A gap for clamping and conveying the textile fabric body is fixedly provided between the two discharge rollers. The speeds of the unwinding motor and the differential motor are different. A guide roller that fits against the textile fabric body is rotatably installed on the base frame.
[0016] As a preferred technical solution of this utility model, the bidirectional reciprocating system includes two first reciprocating push rods mounted on the base frame. The movable end of each first reciprocating push rod is fixedly connected to the vertical vibration frame. The horizontal slide is slidably connected to the vertical vibration frame. Two second reciprocating push rods are installed between the horizontal slide and the vertical vibration frame. The axis of the first reciprocating push rod is perpendicular to the horizontal plane, and the axis of the second reciprocating push rod is parallel to the horizontal plane.
[0017] As a preferred technical solution of this utility model, the elastic connector includes a T-shaped guide rod installed on the bottom surface of the wrinkle removal frame, the T-shaped guide rod being slidably connected to the horizontal slide, and a buffer spring being sleeved on the T-shaped guide rod at a position corresponding to the wrinkle removal frame and the horizontal slide.
[0018] As a preferred technical solution of this utility model, two sets of electric heating rollers are rotatably installed on the base frame at the position corresponding to the rear side of the discharge roller. Both the electric heating roller and the wrinkle-removing slide roller have built-in electric heating rods. Both the wrinkle-removing slide roller and the universal ball bearing are made of steel and have smooth surfaces. The length of the wrinkle-removing slide roller is 1.2 times the width of the textile fabric body.
[0019] As a preferred technical solution of this utility model, the two spiral ironing strips have opposite spiral directions, the spiral ironing strips are made of copper-nickel alloy, and the outer edge of the spiral ironing strips is provided with an arc-shaped contact part, the cross-section of the arc-shaped contact part is arc-shaped.
[0020] As a preferred technical solution of this utility model, the steam generator has a steam outlet port connected to a gas supply pipe, and a steam flow channel is fixedly opened inside the ironing shaft. The steam flow channel is connected to the steam nozzle and the gas supply pipe respectively. Attached Figure Description
[0021] Figure 1 A schematic diagram of the overall structure of a wrinkle removal device for clothing and textile fabrics;
[0022] Figure 2 A schematic diagram of the wrinkle-removing roller and industrial camera;
[0023] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure;
[0024] Figure 4 A schematic diagram of the flattening frame and the pressure adjusting screw;
[0025] Figure 5 This is a schematic diagram of the structure of the unwinding roller and the guide roller.
[0026] The attached diagram lists the components represented by each number as follows:
[0027] 1. Base frame; 2. Microcontroller; 3. Unwinding roller; 4. Output roller; 5. Horizontal slide; 6. Vertical vibrating frame; 7. Wrinkle removal frame; 8. Elastic connector; 9. Wrinkle removal slide roller; 10. Wrinkle smoothing frame; 11. Universal ball bearing; 12. Adjusting screw; 13. Ironing shaft; 14. Steam nozzle; 15. Spiral ironing strip; 16. Steam generator; 17. Industrial camera; 18. Thickness gauge; 19. Unwinding motor; 20. Differential motor; 21. Linkage gear; 22. Textile fabric body; 23. First reciprocating push rod; 24. Second reciprocating push rod; 25. Heated roller; 26. Guide roller. Detailed Implementation
[0028] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.
[0029] The present invention provides the following preferred embodiments.
[0030] like Figure 1-4 As shown, a wrinkle removal device for clothing and textile fabrics includes a base frame 1 and a microcontroller 2, with the microcontroller 2 fixedly mounted on the base frame 1.
[0031] The base frame 1 is rotatably mounted with a differentially rotating unwinding roller 3 and two discharge rollers 4, which rotate at different speeds.
[0032] An unwinding motor 19 and a differential motor 20 are respectively installed on the side of the base frame 1. The output shaft of the unwinding motor 19 is fixedly connected to the unwinding roller 3. The textile fabric body 22 is wound on the unwinding roller 3. The output shaft of the differential motor 20 is fixedly connected to the discharge roller 4. Both discharge rollers 4 are equipped with linkage gears 21. The two linkage gears 21 mesh with each other. A clamping gap for clamping and conveying the textile fabric body 22 is fixedly provided between the two discharge rollers 4. The speeds of the unwinding motor 19 and the differential motor 20 are different.
[0033] A guide roller 26 that fits against the textile fabric body 22 is rotatably mounted on the base frame 1;
[0034] The unwinding motor 19 drives the unwinding roller 3 to rotate and unwind the material. The differential motor 20 drives the two discharge rollers 4 to rotate synchronously in opposite directions through the meshing of the linkage gear 21. By utilizing the speed difference between the unwinding motor 19 and the differential motor 20, the unwinding speed of the unwinding roller 3 and the clamping and conveying speed of the discharge roller 4 are made to form a difference, thereby forming a stable tension on the fabric.
[0035] Specifically, the rotational speed of the discharge roller 4 should be higher than that of the unwinding motor 19, and the rotational speeds of both the unwinding motor 19 and the differential motor 20 are precisely controlled by the microcontroller 2.
[0036] The gap between the two discharge rollers 4 clamps the textile fabric body 22 to prevent the fabric from shifting during the conveying process.
[0037] The aforementioned speed difference setting solves the problems of increased wrinkles caused by insufficient fabric conveying tension and fabric skewing caused by asynchronous conveying in traditional devices.
[0038] The combination of differential rotation and mechanical clamping provides a stable fabric foundation for subsequent wrinkle removal processes, reducing secondary wrinkles generated during the conveying process from the source. At the same time, the linkage gear 21 ensures that the two discharge rollers 4 are synchronized, improving the straightness of the fabric conveying.
[0039] The base frame 1 is equipped with a bidirectional reciprocating system, and the bidirectional reciprocating system is connected to a horizontal slide 5 that can reciprocate in the horizontal direction and a vertical vibrating frame 6 that can reciprocate in the vertical direction.
[0040] The bidirectional reciprocating system includes two first reciprocating push rods 23 mounted on the base frame 1. The movable end of each first reciprocating push rod 23 is fixedly connected to the vertical vibrating frame 6. The horizontal slide 5 is slidably connected to the vertical vibrating frame 6. Two second reciprocating push rods 24 are installed between the horizontal slide 5 and the vertical vibrating frame 6. The axis of the first reciprocating push rod 23 is perpendicular to the horizontal plane, and the axis of the second reciprocating push rod 24 is parallel to the horizontal plane.
[0041] The microcontroller 2 controls the extension and retraction of the first reciprocating push rod 23, which drives the vertical vibrating frame 6 to move back and forth in the vertical direction to adjust the fabric tension. At the same time, it controls the extension and retraction of the second reciprocating push rod 24, which drives the horizontal slide 5 to slide back and forth on the vertical vibrating frame 6 in the horizontal direction to drive the wrinkle removal frame 7 to stretch the fabric laterally. The two directions of movement are independent and controllable and can be coordinated to realize the dynamic adjustment of the fabric in vertical tension and horizontal stretching.
[0042] Through bidirectional reciprocating motion in both horizontal and vertical directions, a combined effect of tension adjustment and lateral stretching is achieved, which can specifically eliminate wrinkles in different directions of the fabric, especially improving the efficiency of handling complex interlaced wrinkles. Moreover, the motion parameters can be flexibly adjusted by the microcontroller 2 to adapt to different fabric characteristics.
[0043] The microcontroller 2 adjusts the stroke and frequency of the first reciprocating push rod 23 and the second reciprocating push rod 24 in real time using a PID algorithm based on the wrinkle image data collected by the industrial camera 17 and the thickness data of the industrial thickness gauge 18.
[0044] When the industrial camera 17 is in operation, the lens should be dehumidified and cleaned periodically.
[0045] The industrial camera 17 has a resolution of no less than 2 megapixels and a sampling frequency of ≥30Hz;
[0046] A wrinkle-removing frame 7 is provided above the horizontal carriage 5, and a set of elastic connectors 8 are installed between the wrinkle-removing frame 7 and the vertical vibrating frame 6.
[0047] The elastic connector 8 includes a T-shaped guide rod installed on the bottom surface of the wrinkle removal frame 7. The T-shaped guide rod is slidably connected to the flat slide 5. A buffer spring is sleeved on the T-shaped guide rod at the position corresponding to the wrinkle removal frame 7 and the flat slide 5.
[0048] When the wrinkle removal frame 7 moves with the horizontal slide 5 or the vertical vibrating frame 6 rises and falls, the T-shaped guide rod slides inside the horizontal slide 5, and the buffer spring expands and contracts according to the contact pressure between the wrinkle removal roller 9 and the fabric, thus realizing a flexible connection between the wrinkle removal frame 7 and the horizontal slide 5.
[0049] This structure solves the problem in traditional rigid connections where the contact pressure between the wrinkle removal roller 9 and the fabric is fixed, which can easily lead to excessive local pressure that damages the fabric or insufficient pressure that does not completely remove wrinkles due to uneven fabric thickness or instantaneous tension fluctuations.
[0050] The buffering effect of the buffer spring ensures that the contact pressure between the wrinkle-removing roller 9 and the textile fabric body 22 is always kept within the appropriate range, thus achieving flexible wrinkle removal.
[0051] Meanwhile, the T-shaped guide rod ensures the stability of the movement direction of the wrinkle removal frame 7, preventing deviation, which protects sensitive fabrics and improves the uniformity of wrinkle removal.
[0052] A wrinkle-removing roller 9 is rotatably mounted on the wrinkle-removing frame 7. A position-adjustable flat wrinkle frame 10 is slidably connected on the vertical vibrating frame 6 at a position corresponding to the position above the wrinkle-removing roller 9. A set of universal ball bearings 11 are embedded on the bottom surface of the flat wrinkle frame 10. A pressure adjusting screw 12 is threadedly mounted on the vertical vibrating frame 6. The bottom end of the pressure adjusting screw 12 is rotatably connected to the flat wrinkle frame 10.
[0053] Two sets of electric heating rollers 25 are rotatably installed on the base frame 1 at the position corresponding to the rear side of the discharge roller 4. Both the electric heating rollers 25 and the wrinkle removal roller 9 have built-in electric heating rods. Both the wrinkle removal roller 9 and the universal ball bearing 11 are made of steel. Both the wrinkle removal roller 9 and the universal ball bearing 11 have smooth surfaces. The length of the wrinkle removal roller 9 is 1.2 times the width of the textile fabric body 22.
[0054] The electric heating roller 25 and the built-in electric heating rod of the wrinkle removal roller 9 are energized and heated. When the fabric passes through, the high temperature surface heats and softens the textile fabric body 22.
[0055] The electric heating roller 25 on one side of the discharge roller 4 is also used to eliminate residual steam on the textile fabric body 22.
[0056] The heating rod is equipped with a temperature control module when it is working. The temperature control module is used to control the working temperature of the heating rod. The temperature control module is a common component in the existing technology and will not be described in detail here.
[0057] Meanwhile, when the smooth steel surfaces of the wrinkle-removing roller 9 and the universal ball bearing 11 come into contact with the fabric, they drive the fabric to move through rolling friction, reducing the damage to the textile fabric body 22 caused by sliding friction.
[0058] The wrinkle-removing roller 9 is 1.2 times the width of the fabric, which can cover the edge area of the fabric. This solves the problems of insufficient fabric fiber softening and poor wrinkle removal effect caused by low temperature in traditional devices, or fabric snagging and pilling caused by rough surface. At the same time, it avoids the problem of residual wrinkles on the edge of the fabric due to not being covered.
[0059] The combined effect of heating and mechanical stretching improves the efficiency of wrinkle elimination;
[0060] The smooth steel material ensures thermal conductivity while reducing damage to the fabric.
[0061] The width-adaptive design ensures wrinkle-free fabric throughout, especially solving the problem of difficult-to-handle edge wrinkles;
[0062] Two ironing shafts 13 are rotatably installed on the base frame 1 at the position adjacent to the unwinding roller 3. A set of steam nozzles 14 are opened on the ironing shafts 13, and spiral ironing strips 15 are installed on both ironing shafts 13.
[0063] The unwinding roller 3 is equipped with a synchronous toothed belt, and both ironing shafts 13 are connected to the synchronous toothed belt drive.
[0064] The unwinding roller 3 and the two ironing shafts 13 are each equipped with a synchronous pulley that is connected to the synchronous toothed belt. The synchronous pulley is fixedly provided with teeth that mesh with the synchronous toothed belt.
[0065] The two spiral ironing strips 15 have opposite spiral directions. The spiral ironing strips 15 are made of copper-nickel alloy. The outer edge of the spiral ironing strips 15 is provided with an arc-shaped contact part, and the cross-section of the arc-shaped contact part is arc-shaped.
[0066] When the unwinding roller 3 rotates, it drives the two ironing shafts 13 to rotate synchronously through the synchronous toothed belt. The reverse spiral ironing strips 15 on the two ironing shafts 13 rotate with the shaft, applying a lateral pushing force to both sides of the fabric and smoothing the wrinkles towards the edge.
[0067] This structure solves the problems of fabric shifting to one side or fabric indentation caused by excessively hard metal contact parts caused by traditional unidirectional spiral structures, and also solves the problem of uneven wrinkle removal caused by asynchronous multi-axis transmission.
[0068] The reverse spiral design allows the fabric to stretch evenly in both directions, and with the precise transmission of the synchronous toothed belt, wrinkles are eliminated more thoroughly.
[0069] The high thermal conductivity of copper-nickel alloy enhances the synergistic effect of steam heating, while the arc-shaped contact part protects sensitive fabrics and improves the device's adaptability to various fabric materials.
[0070] A steam generator 16 is provided on the base frame 1 to supply steam to the steam nozzle 14;
[0071] The steam generator 16 has a steam outlet port connected to a steam supply pipe, and the ironing shaft 13 has a steam flow channel fixedly opened inside, which is connected to the steam nozzle 14 and the steam supply pipe respectively.
[0072] A flow and pressure regulating valve is installed at the connection between the steam generator 16 and the steam supply pipe;
[0073] The steam generated by the steam generator 16 enters the steam channel inside the ironing shaft 13 through the air supply pipe, and is then directly sprayed onto the fabric surface through the evenly distributed steam nozzles 14. Combined with the mechanical stretching and heating effect of the spiral ironing strip 15, the fabric fibers are softened and the wrinkle elimination effect is enhanced.
[0074] This structural design solves the problem of incomplete local wrinkle removal caused by uneven steam injection in traditional methods, or the inability of steam to reach the wrinkled area directly.
[0075] The design of the steam channel and nozzles ensures that the steam evenly covers the entire fabric area. The steam, mechanical force, and heat form a three-in-one wrinkle removal, which quickly softens and stretches the fibers in the wrinkles. Compared with single mechanical wrinkle removal, the efficiency is improved, and the steam effect is more direct and the energy consumption is lower.
[0076] An industrial camera 17 is installed on the base frame 1 at the position corresponding to both sides of the wrinkle removal roller 9. A thickness gauge 18 is installed on the base frame 1 at the position adjacent to the unwinding roller 3. The data terminals of the industrial camera 17 and the thickness gauge 18 are both connected to the microcontroller 2. The microcontroller 2 is used to adjust the horizontal and vertical reciprocating stroke and reciprocating frequency of the wrinkle removal frame 7.
[0077] The industrial camera 17, thickness gauge 18, and microcontroller 2 can all be customized or selected according to actual needs;
[0078] The thickness gauge 18 detects the thickness of the fabric when it enters the device. The industrial cameras 17 on both sides collect images of the fabric surface wrinkles in real time. After the data is transmitted to the microcontroller 2, the microcontroller 2 adjusts the reciprocating frequency and stroke of the horizontal slide 5 and the vertical vibrating frame 6 according to the fabric thickness and the degree of wrinkles, thereby automatically optimizing the parameters of the bidirectional reciprocating system.
[0079] This structural design solves the problem that traditional devices rely on manual parameter adjustment and cannot adapt to changes in fabric thickness or the real-time state of wrinkles.
[0080] This structure enables a closed-loop intelligent system that senses, analyzes, and adjusts the wrinkle removal process. By dynamically optimizing parameters through real-time data feedback, the device can adapt to fabrics of different thicknesses and wrinkle states, improving wrinkle removal accuracy while reducing manual intervention and lowering the difficulty of operation.
[0081] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A wrinkle removal device for clothing textile fabric, comprising a base frame (1) and a microcontroller (2), characterized in that, A differentially rotating unwinding roller (3) and two discharge rollers (4) are rotatably mounted on the base frame (1). A bidirectional reciprocating system is provided on the base frame (1). A horizontal slide (5) that can reciprocate in the horizontal direction and a vertical vibrating frame (6) that can reciprocate in the vertical direction are connected to the bidirectional reciprocating system. A wrinkle-removing frame (7) is provided above the horizontal slide (5). A set of elastic connectors (8) is installed between the wrinkle-removing frame (7) and the vertical vibrating frame (6). A wrinkle-removing slide roller (9) is rotatably mounted on the wrinkle-removing frame (7). A position-adjustable flat wrinkle frame (10) is slidably connected on the vertical vibrating frame (6) at a position corresponding to the position above the wrinkle-removing slide roller (9). A set of universal ball bearings (11) is embedded in the bottom surface of the flat wrinkle frame (10). The position of the base frame (1) adjacent to the unwinding roller (3) rotates. Two ironing shafts (13) are installed, and a set of steam nozzles (14) are opened on the ironing shafts (13). Spiral ironing strips (15) are installed on both ironing shafts (13). A synchronous toothed belt is installed on the unwinding roller (3). Both ironing shafts (13) are connected to the synchronous toothed belt. A steam generator (16) is provided on the base frame (1) to send air to the steam nozzles (14). An industrial camera (17) is installed on the base frame (1) at the position corresponding to both sides of the wrinkle removal roller (9). A thickness gauge (18) is installed on the base frame (1) at the position adjacent to the unwinding roller (3). The data terminals of the industrial camera (17) and the thickness gauge (18) are connected to the microcontroller (2). The microcontroller (2) is used to adjust the horizontal and vertical reciprocating stroke and reciprocating frequency of the wrinkle removal frame (7).
2. The wrinkle removal device for a clothing textile fabric according to claim 1, wherein The base frame (1) is equipped with an unwinding motor (19) and a differential motor (20) on its side. The output shaft of the unwinding motor (19) is fixedly connected to the unwinding roller (3). The unwinding roller (3) has a textile fabric body (22) wound on it. The output shaft of the differential motor (20) is fixedly connected to the discharge roller (4). Both discharge rollers (4) are equipped with linkage gears (21). The two linkage gears (21) mesh with each other. A clamping gap for holding and conveying the textile fabric body (22) is fixedly provided between the two discharge rollers (4). The unwinding motor (19) and the differential motor (20) have different rotation speeds. A guide roller (26) that fits against the textile fabric body (22) is rotatably installed on the base frame (1).
3. The wrinkle removal device for a clothing textile fabric according to claim 1, wherein The bidirectional reciprocating system includes two first reciprocating push rods (23) mounted on the base frame (1). The movable end of each first reciprocating push rod (23) is fixedly connected to the vertical vibrating frame (6). The horizontal slide (5) is slidably connected to the vertical vibrating frame (6). Two second reciprocating push rods (24) are installed between the horizontal slide (5) and the vertical vibrating frame (6). The axis of the first reciprocating push rod (23) is perpendicular to the horizontal plane, and the axis of the second reciprocating push rod (24) is parallel to the horizontal plane.
4. The wrinkle removal device for a clothing textile fabric according to claim 1, wherein The elastic connector (8) includes a T-shaped guide rod installed on the bottom surface of the wrinkle removal frame (7). The T-shaped guide rod is slidably connected to the flat slide (5). A buffer spring is sleeved on the T-shaped guide rod at the position corresponding to the wrinkle removal frame (7) and the flat slide (5).
5. The wrinkle removal device for a clothing textile fabric according to claim 1, wherein Two sets of electric heating rollers (25) are rotatably installed on the base frame (1) at the position corresponding to the rear side of the discharge roller (4). Both the electric heating roller (25) and the wrinkle removal roller (9) have built-in electric heating rods. Both the wrinkle removal roller (9) and the universal ball (11) are made of steel. Both the wrinkle removal roller (9) and the universal ball (11) have smooth surfaces. The length of the wrinkle removal roller (9) is 1.2 times the width of the textile fabric body (22).
6. The wrinkle removal device for a clothing textile fabric according to claim 1, wherein The two spiral ironing strips (15) have opposite spiral directions. The spiral ironing strips (15) are made of copper-nickel alloy. The outer edge of the spiral ironing strips (15) is provided with an arc-shaped contact part, and the cross-section of the arc-shaped contact part is arc-shaped.
7. The wrinkle-removing device for garment and textile fabrics according to claim 1, characterized in that, The steam generator (16) has a steam outlet port connected to a gas supply pipe, and the ironing shaft (13) has a steam flow channel fixedly opened inside, which is connected to the steam nozzle (14) and the gas supply pipe respectively.
8. The wrinkle removal device for a clothing textile fabric according to claim 1, wherein The vertical vibrating frame (6) is threaded with a pressure adjusting screw (12), and the bottom end of the pressure adjusting screw (12) is rotatably connected to the flat wrinkle frame (10).