Wire and cable winding device

Abstract

This utility model relates to the technical field of wire and cable processing equipment, specifically a wire and cable winding and rewinding device, including a bottom stabilizing frame, an anti-winding winding mechanism, and a stabilizing adjustment mechanism. Anti-slip base posts are fixedly connected to the four corners of the bottom of the stabilizing frame. In this utility model, through the arrangement of upper and lower fixed rings, a limiting plate, and a clamping plate, the upper and lower fixed rings and the rotatable limiting plate work together to ensure that the cable is evenly distributed along the axial direction of the wire winding shaft during the winding process, avoiding uneven tension caused by localized accumulation of the cable on the winding shaft. The limiting plate can rotate flexibly through bearings, clamping and fixing the cable according to its size, and correcting the cable's posture in real time to prevent tangling and knotting due to deviation during winding. Simultaneously, the anti-abrasion pad significantly reduces friction loss between the cable and the rings, preventing damage to the cable insulation layer due to friction and ensuring the product quality after cable winding.

Description

Technical Field

[0001] This utility model relates to the technical field of wire and cable processing equipment, and in particular to a wire and cable winding and coiling device. Background Technology

[0002] In the production and application chain of wires and cables, the winding process is a key step in ensuring the safety of cable storage, the convenience of transportation, and the smoothness of subsequent cable unwinding. With the rapid development of the cable industry, the market has placed higher demands on the efficiency, quality, and adaptability of cable winding equipment.

[0003] Existing technologies, such as the utility model patent with publication number CN 209097938 U, disclose a wire winding device, including a load-bearing chassis. A connecting rotating shaft is provided on the upper outer surface of the load-bearing chassis. A connecting rotating roller is provided at the upper end of the connecting rotating shaft. A load-bearing main plate is provided at the upper end of the connecting rotating roller. A load-bearing support frame is provided at the upper end of the load-bearing support frame. A connecting block is provided at the front end of the connecting block. A fixing ring is provided at the front end of the connecting block. A lower half-restricting ring is provided at the upper end of the load-bearing support frame. An upper half-restricting ring is provided at the upper end of the lower half-restricting ring. A connecting rotating shaft is provided between the lower half-restricting ring and the upper half-restricting ring. A fixing screw is provided through the upper outer surface of the upper half-restricting ring. The wire winding device described in this utility model prevents it from tipping over during use, improves performance, prevents the wire from falling off the wire hub, and offers better application prospects.

[0004] Existing technical solutions lack the function of limiting and correcting the posture of the cable. When the cable deviates slightly during the cable transportation process, it is easy for the cable to become entangled and knotted on the take-up roller. This is especially true for cables with larger cross-sections, which are difficult to untangle after being entangled, seriously affecting the efficiency of operation.

[0005] To address the above problems, this utility model provides a wire and cable winding and rewinding device. Utility Model Content

[0006] The purpose of this invention is to solve the problems of easy tangling and knotting of cables during winding and the cumbersome operation of changing winding rollers in the existing technology, and to propose a wire and cable winding and winding device.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a wire and cable winding and rewinding device, comprising a bottom stabilizing frame, an anti-winding winding mechanism, and a stabilizing adjustment mechanism, wherein anti-slip base posts are fixedly connected to the four corners of the bottom of the bottom stabilizing frame, and the anti-winding winding mechanism comprises an anti-winding component, a winding component, and a transmission component.

[0008] The anti-winding component includes upper and lower fixed rings and a limiting plate, the winding component includes a clamping plate, and the anti-winding component is threadedly connected to the outer surface of the transmission component.

[0009] The anti-winding component includes a sliding plate threaded to the outer surface of the transmission component, the top of the sliding plate being fixedly connected to the upper and lower fixed rings, connecting parts being threaded to both sides of the upper and lower fixed rings, a wire adjuster being threaded to the top of the upper and lower fixed rings, a bearing being rotatably connected to the bottom of the wire adjuster, a limiting plate being rotatably connected to the bottom of the wire adjuster via the bearing, and an anti-wear pad being fixedly connected to the inner bottom wall of the upper and lower fixed rings.

[0010] Furthermore, the winding assembly includes a connecting ring threaded to the outer surface of the transmission assembly, a winding adjuster threaded to the outer surface of the connecting ring, and a clamping plate rotatably connected to the bottom of the winding adjuster. The winding adjuster and the clamping plate are arranged at four equal intervals on the outer surface of the connecting ring.

[0011] Furthermore, a wire winding shaft is clamped inside the connecting ring via a clamping plate. One end of the wire winding shaft is clamped inside the connecting ring, and the other end of the wire winding shaft is rotatably connected to the outer surface of the stabilizing adjustment mechanism.

[0012] Furthermore, the transmission assembly includes a servo motor fixedly connected inside the stabilization adjustment mechanism. The output end of the servo motor is fixedly connected to a dual-axis belt drive. A connecting disc is fixedly connected to the outer surface of the top dual-axis belt drive. The top of the dual-axis belt drive is threadedly connected to the outer surface of the connecting ring through the connecting disc.

[0013] Furthermore, a rotating threaded rod is fixedly connected to the bottom of the dual-axis belt drive, one end of which is rotatably connected to the top of the bottom stabilizing frame, and the sliding plate is threadedly connected to the outer surface of the rotating threaded rod.

[0014] Furthermore, there are two stabilization adjustment mechanisms, which are symmetrically arranged on the top of the bottom stabilization frame. Each stabilization adjustment mechanism includes a placement slot opened on the top of the bottom stabilization frame. A shock absorber is fixedly connected inside the placement slot. A shock absorber extension spring is sleeved on the outer surface of the shock absorber. The threaded connection of the shock absorber has a limit member.

[0015] Furthermore, the top of the shock absorber is threadedly connected to a support frame via a limiting member. An electric lifting column is fixedly connected to the inner bottom wall of the support frame. A bearing block is fixedly connected to the top of the electric lifting column. The interior of one side of the bearing block is fixedly connected to a servo motor, and the interior of the other side of the bearing block is rotatably connected to the other end of a wire winding shaft.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, by setting up upper and lower fixed rings, limiting plates, and clamping plates, the upper and lower fixed rings and the rotatable limiting plates work together to ensure that the cable is evenly distributed along the axial direction of the cable winding shaft during the winding process, avoiding uneven tension caused by local accumulation of the cable on the winding shaft. The limiting plate can rotate flexibly through bearings, and can clamp and fix the cable according to its size, and correct the cable's posture in real time to prevent the cable from getting tangled or knotted due to deviation during the winding process. At the same time, the anti-wear pad can greatly reduce the friction loss between the cable and the rings, prevent the cable insulation layer from being damaged by friction, and ensure the product quality after the cable is wound.

[0017] 2. In this utility model, by setting up a dual-axis belt drive, a shock absorber, and an electric lifting column, the dual-axis belt drive synchronously drives the wire winding shaft to rotate and the rotating threaded rod to rotate. The rotating threaded rod drives the sliding plate and the anti-winding component to move back and forth along the axial direction of the guide rod. The shock absorber can absorb the vibration generated by the servo motor and transmission components during operation, and avoid the vibration being transmitted to the wire winding shaft, resulting in uneven winding tension. At the same time, the shock-absorbing structure can reduce the wear of various components of the device caused by vibration. Attached Figure Description

[0018] Figure 1 This utility model provides a three-dimensional structural diagram of a wire and cable winding and rewinding device; Figure 2 This utility model provides a structural schematic diagram of a shock-absorbing telescopic spring in a wire and cable winding and rewinding device; Figure 3 This utility model proposes a wire and cable winding and rewinding device. Figure 2 Enlarged view of point A; Figure 4 This utility model provides a structural schematic diagram of a dual-shaft belt rotator in a wire and cable winding and rewinding device; Figure 5 This utility model provides a structural diagram of the upper and lower fixed rings in a wire and cable winding and coiling device; Figure 6 This utility model proposes a wire and cable winding and rewinding device. Figure 5 Enlarged diagram of point B.

[0019] Legend: 1. Bottom stabilizing frame; 2. Anti-winding winding mechanism; 21. Anti-winding component; 211. Upper and lower fixing rings; 212. Limiting plate; 213. Sliding plate; 214. Connecting piece; 215. Wire adjuster; 216. Bearing; 217. Anti-wear pad; 22. Winding assembly; 221. Clamping plate; 222. Connecting ring; 223. Reel adjuster; 224. Wire winding reel; 23. Transmission assembly; 231. Servo motor; 232. Dual-axis belt drive; 233. Connecting disc; 234. Rotating threaded rod; 3. Stabilizing adjustment mechanism; 31. Placement slot; 32. Shock absorber; 33. Shock absorber telescopic spring; 34. Limiting piece; 35. Support frame; 36. Electric lifting column; 37. Bearing block; 4. Anti-slip bottom column. Detailed Implementation

[0020] Please see Figure 1-6 This utility model provides a technical solution: a wire and cable winding and rewinding device, including a bottom stabilizing frame 1, an anti-winding winding mechanism 2, and a stabilizing adjustment mechanism 3. Anti-slip bottom posts 4 are fixedly connected to the four corners of the bottom of the bottom stabilizing frame 1. The anti-winding winding mechanism 2 includes an anti-winding component 21, a winding component 22, and a transmission component 23.

[0021] The following section will explain the specific setup and function of its anti-winding winding mechanism 2 and stabilizing adjustment mechanism 3.

[0022] In this embodiment: the anti-winding component 21 includes upper and lower fixing rings 211 and a limiting plate 212, the winding component 22 includes a clamping plate 221, and the anti-winding component 21 is threadedly connected to the outer surface of the transmission component 23.

[0023] The anti-winding component 21 includes a sliding plate 213 threadedly connected to the outer surface of the transmission component 23, an upper and lower fixed ring 211 fixedly connected to the top of the sliding plate 213, connecting pieces 214 threadedly connected to both sides of the upper and lower fixed ring 211, a wire adjuster 215 threadedly connected to the top of the upper and lower fixed ring 211, a bearing 216 rotatably connected to the bottom of the wire adjuster 215, a limiting plate 212 rotatably connected to the bottom of the wire adjuster 215 through the bearing 216, and an anti-wear pad 217 fixedly connected to the inner bottom wall of the upper and lower fixed ring 211.

[0024] The aforementioned components achieve the following effects: fixed to the top of the sliding plate 213, forming an annular channel through which the cable passes, providing basic limiting for the cable and preventing significant deviation during transport; the connecting parts 214 on both sides further reinforce the connection between the upper and lower fixing rings 211 and the sliding plate 213 through threaded connections, preventing the rings from loosening or shifting due to cable tension, ensuring the stability of the anti-winding structure; the bearing 216 connects the wire adjuster 215 and the limiting plate 212, allowing the limiting plate 212 to be flexibly adjusted in height, and the limiting plate 212 can be limited according to the cable size.

[0025] Specifically, the winding assembly 22 includes a connecting ring 222 threaded to the outer surface of the transmission assembly 23, a winding adjuster 223 threaded to the outer surface of the connecting ring 222, and a clamping plate 221 rotatably connected to the bottom of the winding adjuster 223. The winding adjuster 223 and the clamping plate 221 are arranged at four equal intervals on the outer surface of the connecting ring 222.

[0026] The effects achieved by the above components are as follows: the reel adjuster 223 is distributed in four equal parts along the outer surface of the connecting ring 222. By rotating, the bottom clamping plate 221 can be driven to move closer to or away from the wire reel 224, thereby achieving clamping and fixing of reels of different diameters. The four-part distribution ensures that the clamping force is evenly applied to the surface of the reel, preventing the reel from shifting or deforming due to uneven force. At the same time, the rotatable design of the clamping plate 221 can better fit the outer surface of the reel, improve clamping stability, and prevent the reel from slipping when rotating at high speed.

[0027] Specifically, a wire winding shaft 224 is clamped inside the connecting ring 222 by a clamping plate 221. One end of the wire winding shaft 224 is clamped inside the connecting ring 222, and the other end of the wire winding shaft 224 is rotatably connected to the outer surface of the stabilizing adjustment mechanism 3.

[0028] The effect achieved by the above components is as follows: the clamping plate 221 is snapped into the inside of the connecting ring 222, one end of which cooperates with the connecting ring 222, and the other end is rotatably connected to the stabilizing adjustment mechanism 3, forming a rotating structure supported at both ends, ensuring that the winding shaft rotates stably during the winding process. The winding shaft, as the carrier for cable winding, is designed to be quick to disassemble and assemble, which greatly shortens the roller changing time, improves the operating efficiency of winding multi-specification cables, and reduces the cost of component replacement.

[0029] Specifically, the transmission assembly 23 includes a servo motor 231 fixedly connected inside the stabilization adjustment mechanism 3. The output end of the servo motor 231 is fixedly connected to a dual-axis belt drive 232. A connecting plate 233 is fixedly connected to the outer surface of the top dual-axis belt drive 232. The top of the dual-axis belt drive 232 is threadedly connected to the outer surface of the connecting ring 222 through the connecting plate 233.

[0030] The effects achieved by the above components are as follows: the servo motor 231 is fixed inside the stabilizing adjustment mechanism 3 to provide stable power; the dual-axis belt drive 232 is connected to the output end of the servo motor 231 to transmit the motor power in two paths; the top is threadedly connected to the connecting ring 222 of the winding assembly 22 through the connecting plate 233, which drives the connecting ring 222 and the wire winding shaft 224 to rotate synchronously, thereby realizing cable winding. The belt drive has a buffering and shock absorption effect, which can reduce the impact of motor vibration on the winding assembly 22, while facilitating power distribution and reducing the requirements for component processing accuracy and maintenance difficulty.

[0031] Specifically, a rotating threaded rod 234 is fixedly connected to the bottom of the dual-shaft belt drive 232. One end of the rotating threaded rod 234 is rotatably connected to the top of the bottom stabilizing frame 1, and the sliding plate 213 is threadedly connected to the outer surface of the rotating threaded rod 234.

[0032] The effects achieved by the above components are as follows: The rotating threaded rod 234 is fixed at the bottom of the dual-axis belt drive 232, forming a stable rotational support. It is engaged with the sliding plate 213 of the anti-winding component 21 through the thread. Under the drive of the dual-axis belt drive 232, it rotates, converting the rotational motion into the axial reciprocating movement of the sliding plate 213. This drives the anti-winding component 21 and the winding component 22 to move synchronously, ensuring that the cable can be evenly distributed along the winding shaft axis, avoiding uneven winding tension caused by local accumulation. The smoothness and accuracy of the reciprocating motion of the rotating threaded rod 234 can reduce thread wear failures.

[0033] Specifically, there are two stabilization adjustment mechanisms 3, which are symmetrically arranged on the top of the bottom stabilization frame 1. The stabilization adjustment mechanism 3 includes a placement slot 31 opened on the top of the bottom stabilization frame 1. A shock absorber 32 is fixedly connected inside the placement slot 31. A shock absorber extension spring 33 is sleeved on the outer surface of the shock absorber 32. The threaded connection of the shock absorber 32 has a limit member 34.

[0034] The effects achieved by the above components are as follows: The composite damping structure of the damper 32 and the damping extension spring 33 can absorb the vibration energy generated by the servo motor 231 and the transmission components during operation, and prevent the vibration from being transmitted to the winding assembly 22, which would cause uneven cable winding. At the same time, it reduces the overall vibration noise of the device. The limiting member 34 fixes the damper 32 and the support frame 35 through a threaded connection to prevent the support frame 35 from shifting during vibration and to ensure the overall structural stability of the stability adjustment mechanism 3.

[0035] Specifically, the top of the shock absorber 32 is threadedly connected to a support frame 35 via a limiting member 34. An electric lifting column 36 is fixedly connected to the inner bottom wall of the support frame 35. A bearing block 37 is fixedly connected to the top of the electric lifting column 36. The interior of one bearing block 37 is fixedly connected to a servo motor 231, and the interior of the other bearing block 37 is rotatably connected to the other end of the wire winding shaft 224.

[0036] The effects achieved by the above components are as follows: the electric lifting column 36 can drive the top support block 37 to adjust the height, thereby adapting to wire winding shafts 224 of different lengths and diameters, eliminating the need for manual adjustment, reducing labor intensity. The support block 37 fixes the servo motor 231 and supports the wire winding shaft 224 respectively, which can ensure the coaxiality of the motor and the winding shaft, reduce transmission deviation, and ensure the stability of the winding process.

[0037] Working principle: According to the specifications of the cable to be wound, the height of the bearing block 37 is first adjusted by the electric lifting column 36 of the stabilizing adjustment mechanism 3 so that the installation height of the wire winding shaft 224 is adapted to the cable conveying position. Then, one end of the wire winding shaft 224 with the appropriate specifications is placed in the symmetrical bearing block 37, and the other end is aligned with the connecting ring 222 of the winding assembly 22. The winding adjusters 223, which are distributed in four equal parts on the outer surface of the connecting ring 222, are rotated to drive the clamping plate 221 to clamp the end of the winding shaft, thus completing the installation of the winding shaft. Finally, the wire adjuster 215 of the anti-winding assembly 21 is rotated to adjust the initial position of the limiting plate 212 so that the channel in the upper and lower fixed rings 211 is adapted to the cable diameter, ensuring that the cable can pass through smoothly.

[0038] When the servo motor 231 is powered on, the output power is transmitted to the drive wheel of the dual-shaft belt drive 232 through the coupling. The driven wheel at the top drives the connecting disc 233 to rotate. The connecting disc 233 drives the connecting ring 222 of the winding assembly 22 to rotate synchronously through the threaded connection. The connecting ring 222 then drives the wire winding shaft 224 to rotate through the winding shaft adjuster 223 and the clamping plate 221. The annular positioning groove on the surface of the winding shaft guides the cable to gradually wind around, realizing the cable winding operation. The driven wheel at the bottom drives the rotating threaded rod 234 to rotate. Since the rotating threaded rod 234 is threadedly engaged with the sliding plate 213 of the anti-winding component 21, and the two sides of the sliding plate 213 are slidably connected to the guide rod of the bottom stabilizing frame 1, the rotating threaded rod 234 converts the rotational motion into the axial reciprocating movement of the sliding plate 213. The sliding plate 213 drives the upper and lower fixed rings 211, the limiting plate 212 and other anti-winding components to move synchronously, so that the cable passing through the ring can be evenly distributed along the axial direction of the winding shaft and avoid local accumulation.

[0039] During cable winding, if the cable deviates due to conveying deviation, the limiting plate 212 of the anti-winding component 21 automatically rotates and adjusts its angle according to the cable posture under the action of the bearing 216, dynamically guiding and correcting the cable to prevent it from tangling. At the same time, the anti-wear pad 217 on the inner bottom wall of the upper and lower fixed rings 211 reduces the friction between the cable and the inner wall of the ring, protecting the cable insulation layer. The shock absorber 32 and shock absorber extension spring 33 of the stabilizing adjustment mechanism 3 continuously absorb the vibration energy generated by the operation of the servo motor 231 and the transmission components, avoiding vibration that causes the winding shaft to shake and the cable winding to be uneven. The support frame 35 and the bearing block 37 ensure the stable support of the servo motor 231 and the winding shaft, ensuring accurate power transmission and stable winding process.

Claims

1. A wire and cable winding and rewinding device, comprising a bottom stabilizing frame (1), an anti-winding winding mechanism (2), and a stabilizing adjustment mechanism (3), characterized in that: The bottom stabilizing frame (1) has anti-slip bottom posts (4) fixedly connected at the four corners of the bottom. The anti-winding winding mechanism (2) includes an anti-winding component (21), a winding component (22), and a transmission component (23). The anti-winding component (21) includes upper and lower fixed rings (211) and a limiting plate (212), the winding component (22) includes a clamping plate (221), and the anti-winding component (21) is threaded to the outer surface of the transmission component (23); The anti-winding component (21) includes a sliding plate (213) threaded to the outer surface of the transmission component (23), the top of the sliding plate (213) is fixedly connected to the upper and lower fixed rings (211), the two sides of the upper and lower fixed rings (211) are threadedly connected to the connectors (214), the top of the upper and lower fixed rings (211) is threadedly connected to the wire adjuster (215), the bottom of the wire adjuster (215) is rotatably connected to the bearing (216), the limiting plate (212) is rotatably connected to the bottom of the wire adjuster (215) through the bearing (216), and the inner bottom wall of the upper and lower fixed rings (211) is fixedly connected to the anti-wear pad (217).

2. An electrical cord winding device as defined in claim 1, wherein: The winding assembly (22) includes a connecting ring (222) threaded to the outer surface of the transmission assembly (23). The outer surface of the connecting ring (222) is threaded with a reel adjuster (223). The clamping plate (221) is rotatably connected to the bottom of the reel adjuster (223). The reel adjuster (223) and the clamping plate (221) are arranged at four equal intervals on the outer surface of the connecting ring (222).

3. An electrical cord winding device as defined in claim 2, wherein: The inside of the connecting ring (222) is clamped to the wire winding shaft (224) by the clamping plate (221). One end of the wire winding shaft (224) is clamped to the inside of the connecting ring (222), and the other end of the wire winding shaft (224) is rotatably connected to the outer surface of the stabilizing adjustment mechanism (3).

4. A device for winding and storing an electric cable according to claim 1, characterized in that: The transmission assembly (23) includes a servo motor (231) fixedly connected inside the stabilizing adjustment mechanism (3). The output end of the servo motor (231) is fixedly connected to a dual-axis belt drive (232). A connecting disc (233) is fixedly connected to the outer surface of the top dual-axis belt drive (232). The top of the dual-axis belt drive (232) is threadedly connected to the outer surface of the connecting ring (222) through the connecting disc (233).

5. An electrical cord winding device as defined in claim 4, wherein: The bottom of the dual-axis belt drive (232) is fixedly connected to a rotating threaded rod (234), one end of which is rotatably connected to the top of the bottom stabilizing frame (1), and the sliding plate (213) is threadedly connected to the outer surface of the rotating threaded rod (234).

6. A device for winding and storing an electric cable according to claim 1, characterized in that: There are two stabilization adjustment mechanisms (3). The stabilization adjustment mechanisms (3) are symmetrically arranged on the top of the bottom stabilization frame (1). The stabilization adjustment mechanism (3) includes a placement slot (31) opened on the top of the bottom stabilization frame (1). A shock absorber (32) is fixedly connected inside the placement slot (31). A shock absorber extension spring (33) is sleeved on the outer surface of the shock absorber (32). The threaded connection of the shock absorber (32) has a limit member (34).

7. The wire and cable winding and rewinding device according to claim 6, characterized in that: The top of the shock absorber (32) is threadedly connected to a support frame (35) via a limiting member (34). An electric lifting column (36) is fixedly connected to the inner bottom wall of the support frame (35). A bearing block (37) is fixedly connected to the top of the electric lifting column (36). The interior of one side of the bearing block (37) is fixedly connected to a servo motor (231), and the interior of the other side of the bearing block (37) is rotatably connected to the other end of a wire winding shaft (224).

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