Textile winding machine with dustproof function
By using a structure consisting of a drive shaft, eccentric disc, connecting rod, pressure roller, and brush to strike the yarn during winding, combined with vacuum cleaning, the problem of incomplete removal of dust and lint from the yarn is solved, achieving efficient dust prevention and winding effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG JUNYI CLOTHING CO LTD
- Filing Date
- 2025-07-17
- Publication Date
- 2026-07-31
AI Technical Summary
Existing textile winding machines are not very effective at removing dust and cotton wax clumps from inside yarns. Ordinary suction is insufficient to separate them, while strong suction will pull out fibers, resulting in increased fuzz and reduced dustproofing effect.
The system employs a structure consisting of a drive shaft, eccentric disc, connecting rod, pressure roller, and brush. During winding, the yarn is vertically struck to remove dust and lint. A secondary cleaning is then performed using a vacuum cleaner. Combined with a reciprocating lead screw and guide rod, the yarn is evenly arranged, improving the cleaning effect.
It effectively improves dust removal, prevents dust and lint from scattering and polluting the working environment, and improves winding quality and work efficiency.
Smart Images
Figure CN224577761U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of textile winding machine, and in particular relates to a textile winding machine with dustproof function. Background Technology
[0002] With the continuous development of industrial technology, textile technology and equipment have developed in tandem. After the textile yarn is processed, it needs to be wound using a designated winding mechanism, which can greatly reduce the labor intensity of workers.
[0003] A textile winding machine with dustproof function, as described in patent application number CN201621399614.2, includes a support. A bracket is fixedly connected to the left side of the support, and a motor is fixedly connected to the top of the bracket. The output shaft of the motor is drivenly connected to a connecting rod. A fixing plate is fixedly connected to the right side of the support. A through hole is provided on the surface of the fixing plate, and a rubber ring is fixedly connected to the inner wall of the through hole. Fixing rods are fixedly connected to both sides of the connecting rod, and winding rods are fixedly connected to the top and bottom of the two fixing rods. The winding rods are U-shaped, and limit blocks are fixedly connected to both ends of the winding rods. A vacuum cleaner is fixedly connected to the right side of the fixing plate. This textile winding machine with dustproof function sucks the yarn and dust floating in the air into the first dust collection box through a dust suction pipe, greatly reducing the amount of dust and yarn inhaled into the nasal cavity by workers during operation, thus preventing harm to the workers' health.
[0004] Existing technology uses a suction pipe to draw airborne lint and dust into the first dust collection box, but it still has some shortcomings in overall use: First, the above solution directly removes lint and dust, but the removal effect is limited. Because the yarn is tightly arranged during winding, the surface fibers wrap the internal dust, and the suction port can only contact the surface and cannot penetrate the inside, resulting in the dust not being completely sucked out.
[0005] Secondly, textile dust contains cotton wax, which easily clumps together to form large particles that are difficult to separate using ordinary vacuum suction's negative pressure. If strong negative pressure is used for suction, usable fibers will be pulled out, leading to increased lint and reduced dust-proofing effectiveness. Utility Model Content
[0006] In order to overcome the shortcomings of the prior art, the present invention solves the following technical problem: the tightly arranged yarns make the suction port only able to remove surface dust and unable to reach the inside, while the cotton wax causes the dust to clump together, which is difficult to separate with ordinary suction, and strong suction will pull out usable fibers, which will increase the lint and reduce the dustproof effect.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a textile winding machine with dustproof function, comprising a base, an mounting plate fixedly mounted on the upper surface of the base, a reciprocating mechanism provided in the middle of the mounting plate for driving the textile thread to swing back and forth, a fixing rod fixedly mounted on the top outer side of the two mounting plates, a transmission shaft rotatably mounted between the two fixing rods, both ends of the transmission shaft passing through the fixing rods, and eccentric discs fixedly mounted at both ends of the transmission shaft, the eccentric discs being connected to the reciprocating mechanism, a connecting rod rotatably mounted below the eccentric discs on the outer side of the mounting plate, the eccentric discs being located in the middle of the connecting rods, a pressure roller fixedly mounted between the two connecting rods for striking the textile thread, and a dust suction cover provided below the pressure rollers.
[0008] Optionally, a first damping block is fixedly installed on the lower surface of the connecting rod, and a second damping block corresponding to the first damping block is fixedly installed on the outer side of the mounting plate. An inclined spring is fixedly installed between the first damping block and the second damping block.
[0009] Optionally, the reciprocating mechanism includes a reciprocating lead screw rotatably mounted between two mounting plates, with limit blocks fixedly mounted at both ends of the threaded ends of the reciprocating lead screw, a guide rod fixedly mounted below the reciprocating lead screw between the two mounting plates, and a moving block that slides through the surface of the guide rod and engages with the threaded surface of the reciprocating lead screw.
[0010] Optionally, the top of the movable block is provided with a wire hole, and the two ends of the wire hole are provided with rounded corners.
[0011] Optionally, a brush is fixedly mounted on one side of the wire hole on the surface of the moving block.
[0012] Optionally, a transmission assembly is provided between the reciprocating lead screw and the drive shaft. The transmission assembly includes a synchronous pulley that is fixedly mounted on the drive shaft and the end of the reciprocating lead screw, and the two synchronous pulleys are connected by a synchronous belt.
[0013] Optionally, the mounting plate has two symmetrically arranged side plates on one side, and a guide roller is rotatably mounted between the two side plates, with the guide roller located above the wire hole.
[0014] Optionally, two relatively sliding clamps are provided on the other side of the mounting plate, and a rotating shaft is fixedly installed on the opposite surface of the two clamps, with a winding drum keyed between the two rotating shafts.
[0015] In summary, compared with existing technologies, the beneficial effects of this solution are as follows: (1) This utility model, through the setting of transmission shaft, eccentric disc, connecting rod, pressure roller and brush, can vertically strike the textile thread during winding, so that the dust and lint in the textile thread fall off. At the same time, through secondary cleaning, the dust and lint on the textile thread are completely removed, which effectively improves the dust removal effect and avoids dust and lint from spreading and polluting the surrounding working environment.
[0016] (2) By setting up a reciprocating lead screw, guide rod, moving block and wire hole, this utility model can drive the textile thread to swing back and forth when winding, so that the textile thread is arranged in an orderly and uniform manner on the winding drum, thereby improving the winding effect.
[0017] (3) This utility model uses a double-headed cylinder and clamping plates to connect the winding drum between two clamping plates, which facilitates the disassembly of the winding drum and the loading and unloading of the winding drum, thus greatly improving work efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the first three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the second three-dimensional structure of the present invention; Figure 3 for Figure 2 Enlarged structural diagram at point A in the diagram; Figure 4 for Figure 1 A magnified structural diagram at point B in the diagram.
[0019] In the diagram: Base 10; Side plate 11; Guide roller 12; Mounting plate 13; Reciprocating screw 14; First motor 15; Guide rod 16; Moving block 17; Wire hole 18; Fixed rod 19; Drive shaft 20; Eccentric disc 21; Transmission assembly 22; Connecting rod 23; Pressure roller 24; First damping block 25; Second damping block 26; Spring 27; Brush 28; Vacuum cleaner 29; Vacuum hood 30; Mounting seat 31; Double-headed cylinder 32; Clamping plate 33; Cable reel 34; Second motor 35. Detailed Implementation
[0020] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0021] refer to Figure 1 and Figure 2A textile winding machine with dustproof function includes a base 10. Two symmetrically arranged side plates 11 are fixedly installed on the upper surface of one end of the base 10. A guide roller 12 is rotatably installed between the two side plates 11. A mounting base 31 is fixedly installed on the upper surface of the other end of the base 10. A double-headed cylinder 32 is fixedly installed on the top of the mounting base 31. Clamping plates 33 that slide on the upper surface of the base 10 are fixedly installed on the two output ends of the double-headed cylinder 32. A rotating shaft is fixedly installed on the opposite face of the two clamping plates 33. Both rotating shafts are provided with keyways and flat keys. The end face of the winding drum 34 also has a corresponding keyway hole. The winding drum 34 is connected and fitted between the two rotating shafts by a key. A second motor 35 that drives the rotating shaft is fixedly installed on one side of the clamping plate 33. In use, the spool 34 is placed between two clamping plates 33, with both ends of the spool 34 corresponding to the rotating shaft. Then, the double-headed cylinder 32 is controlled to pull the two clamping plates 33 to move in the center, inserting the rotating shaft into the inside of the spool 34 to achieve key transmission connection. The textile thread passes through the upper surface of the guide roller 12 and connects to one end of the spool 34. At the same time, the output end of the second motor 35 drives the rotating shaft to rotate, which in turn drives the spool 34 connected to the rotating shaft to rotate for winding. After winding is completed, the operator holds the spool 34 and controls the double-headed cylinder 32 to push the clamping plates 33 to both sides, so that the spool 34 is separated from the two clamping plates 33 for unloading, and a new spool 34 is replaced.
[0022] Further reference Figure 1 , Figure 2 , Figure 3 and Figure 4Two symmetrically arranged mounting plates 13 are fixedly installed on the upper surface of the base 10, between the side plate 11 and the clamping plate 33. A reciprocating screw 14 is rotatably mounted between the two mounting plates 13. A first motor 15 driving the reciprocating screw 14 is fixedly installed on one side of the mounting plate 13, and limit blocks are fixedly installed on the two threaded ends of the reciprocating screw 14. A guide rod 16 is fixedly installed below the reciprocating screw 14 between the two mounting plates 13. A moving block 17 that slides on the surface of the guide rod 16 is threaded through the surface of the reciprocating screw 14. A wire hole 18 is opened at the top of the moving block 17. After the textile thread passes through the upper surface of the guide roller 12, it passes through the wire hole 18 and then connects to one end of the winding drum 34. The two ends of the wire hole 18 are rounded to reduce the friction of the textile thread when it passes through the wire hole 18. The friction at both ends prevents the edges of the thread hole 18 from wearing down the textile thread. When the winding drum 34 rotates to wind the thread, the moving block 17 is located at one end of the winding drum 34, corresponding to the initial position of the textile thread. The first motor 15 drives the reciprocating screw 14 connected to it to rotate. Since the moving block 17 is slidably installed with the guide rod 16, under the limit of the guide rod 16, the reciprocating screw 14 can drive the moving block 17 to slide back and forth when it rotates. Thus, when the winding drum 34 is winding, the moving block 17 drives the textile thread to move back and forth, so that the textile thread can be arranged back and forth on the surface of the winding drum 34 from left to right, and the textile thread can be evenly wound on the winding drum 34. At the same time, the thread hole 18 is located below the guide roller 12, so that the textile thread can be tensioned to prevent the textile thread from loosening, which greatly improves the winding effect.
[0023] Further reference Figure 2 Two mounting plates 13 are each fixedly mounted with a fixing rod 19 at their top ends. Both ends of the fixing rod 19 pass through the fixing rod 19. A drive shaft 20 is rotatably mounted between the two fixing rods 19. An eccentric disc 21 is fixedly mounted at both ends of the drive shaft 20. The end of the reciprocating screw 14 away from the first motor 15 passes through the mounting plate 13. A transmission assembly 22 is provided between the outer end of the reciprocating screw 14 and the drive shaft 20. The transmission assembly 22 includes synchronous pulleys fixedly mounted at the ends of the drive shaft 20 and the reciprocating screw 14. The two synchronous pulleys are connected by a synchronous belt. When winding the wire, the reciprocating screw 14 rotates, thereby driving the drive shaft 20 to rotate through the wire hole 18, which in turn drives the eccentric disc 21 connected to it to rotate.
[0024] It should be noted that, in order to ensure stable transmission of the synchronous belt structure, a tensioning pulley structure is set between the two synchronous pulleys in actual production to ensure stable transmission. However, the tensioning pulley structure is a conventional existing technology, so this solution will not be drawn or shown in detail.
[0025] Further reference Figure 4Below the eccentric disc 21, a connecting rod 23 is rotatably mounted on the outer side of two mounting plates 13, with the eccentric disc 21 located in the middle of the connecting rod 23. A pressure roller 24 is fixedly mounted on the end of each connecting rod 23 away from the mounting plate 13. A first damping block 25 is fixedly mounted on the lower surface of the connecting rod 23. A second damping block 26, corresponding to the first damping block 25, is fixedly mounted on the outer side of the mounting plate 13. An inclined spring 27 is fixedly mounted between the first damping block 25 and the second damping block 26 to elastically support the connecting rod 23. When the eccentric disc 21 rotates, the eccentric part of the eccentric disc 21 presses against the connecting rod 23, causing the connecting rod 23 to move downward, thereby driving the pressure roller 24 to move downward and strike the textile thread. Through the continuous rotation of the eccentric disc 21, under the elastic support of the spring 27, the pressure roller 24 can reciprocate to strike the textile thread, so that the dust and lint attached to the textile thread can be removed from the textile thread. At the same time, the striking force of the pendulum is perpendicular to the movement direction of the textile thread, so as not to cause excessive interference to the movement of the textile thread, effectively improving the dust removal effect, thereby achieving the purpose of dust prevention.
[0026] Further reference Figure 1 and Figure 4 A brush 28 is fixedly installed on the surface of the moving block 17 on the side of the thread hole 18 near the guide roller 12, which brushes away the dust and lint on the surface of the textile thread again, preventing dust and lint from spreading and polluting the surrounding working environment, and further improving the dustproof effect.
[0027] Further reference Figure 1 and Figure 2 A vacuum cleaner 29 is fixedly installed on the upper surface of the base 10 below the pressure roller 24. The top of the vacuum cleaner 29 is connected to a vacuum cover 30, which is used to remove the dust and lint that fall off, greatly improving the dustproof effect and improving the quality of the winding product.
[0028] Finally, it should be noted that this utility model of a dustproof textile winding machine needs to protect the various mechanical structures and related motion logic in this solution. Therefore, it does not elaborate on the various sensors, detectors, and driving components required for the actual operation of the specific mechanical structures. However, for those skilled in the art, various control systems and electrical connection methods, including various electrical components and driving components, can be completed using conventional technical means. As long as the beneficial effects or the specific actions during the above-mentioned work can be achieved, they can be implemented. This solution does not impose too many restrictions.
[0029] Furthermore, the first motor 15, vacuum cleaner 29, double-headed cylinder 32, and second motor 35 of the dustproof textile winding machine in this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0030] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.
[0031] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the conception outlined herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.
Claims
1. A textile winding machine with dustproof function, comprising a base (10), characterized in that, A mounting plate (13) is fixedly installed on the upper surface of the base (10). A reciprocating mechanism is provided in the middle of the mounting plate (13) to drive the textile thread to swing back and forth. A fixing rod (19) is fixedly installed on the top outer side of the two mounting plates (13). A transmission shaft (20) is rotatably installed between the two fixing rods (19). The two ends of the transmission shaft (20) pass through the fixing rods (19), and an eccentric disk (21) is fixedly installed at both ends of the transmission shaft (20). The eccentric disk (21) is connected to the reciprocating mechanism. A connecting rod (23) is rotatably installed on the outside of the mounting plate (13) below the eccentric disk (21), and the eccentric disk (21) is located in the middle of the connecting rod (23). A pressure roller (24) is fixedly installed between the two connecting rods (23) to strike the textile thread. A dust suction cover (30) is provided below the pressure roller (24).
2. The textile winding machine with dustproof function according to claim 1, characterized in that, A first damping block (25) is fixedly installed on the lower surface of the connecting rod (23), and a second damping block (26) corresponding to the first damping block (25) is fixedly installed on the outer side of the mounting plate (13). An inclined spring (27) is fixedly installed between the first damping block (25) and the second damping block (26).
3. A textile winding machine with dustproof function according to claim 1, characterized in that, The reciprocating mechanism includes a reciprocating screw (14) rotatably mounted between two mounting plates (13). Limiting blocks are fixedly mounted at both ends of the threaded reciprocating screw (14). A guide rod (16) is fixedly mounted below the reciprocating screw (14) between the two mounting plates (13). A moving block (17) that slides through the surface of the guide rod (16) is threaded onto the surface of the reciprocating screw (14).
4. The textile winding machine with dustproof function according to claim 3, characterized in that, The top of the movable block (17) is provided with a wire hole (18), and the two ends of the wire hole (18) are provided with rounded corners.
5. The textile winding machine with dustproof function according to claim 4, characterized in that, A brush (28) is fixedly installed on one side of the wire hole (18) on the surface of the moving block (17).
6. The textile winding machine with dustproof function according to claim 3, characterized in that, A transmission assembly (22) is provided between the reciprocating screw (14) and the transmission shaft (20). The transmission assembly (22) includes a synchronous pulley that is fixedly installed at the end of the transmission shaft (20) and the reciprocating screw (14). The two synchronous pulleys are connected by a synchronous belt.
7. The textile winding machine with dustproof function according to claim 1, characterized in that, The mounting plate (13) has two symmetrically arranged side plates (11) on one side, and a guide roller (12) is rotatably mounted between the two side plates (11). The guide roller (12) is located above the wire hole (18).
8. The textile winding machine with dustproof function according to claim 7, characterized in that, Two relatively sliding clamps (33) are provided on the other side of the mounting plate (13). A rotating shaft is fixedly installed on the opposite surface of the two clamps (33), and a winding drum (34) is keyed between the two rotating shafts.