Core-spun yarn winding and forming device

Abstract

This utility model provides a core-spun yarn winding and forming device, relating to the field of core-spun yarn production and processing technology. It includes a base, a clamping mechanism installed at the top near the front of the base, an mounting seat installed at the top near the back of the base, a visual monitoring probe installed at the front near the top of the mounting seat, an adjustment component installed at the top of the base and to the right of the clamping mechanism, and a rotating component installed inside the base and at the bottom of the clamping mechanism. The clamping mechanism includes a fixed seat, with a sleeve installed at the top of the fixed seat. Through the coordinated use of the mounting seat, the visual monitoring probe, and the adjustment component, the device greatly reduces the consumption of manual labor and effectively improves winding and forming efficiency. The coordinated use of the fixed seat, the sleeve, the clamping component, and the drive component greatly improves ease of use and effectively enhances winding and forming quality.

Description

Technical Field

[0001] This utility model relates to the field of core-spun yarn production and processing technology, and in particular to a core-spun yarn winding and forming device. Background Technology

[0002] Core-spun yarn is generally made by twisting together a synthetic fiber filament with good strength and elasticity as the core yarn and wrapping it with short fibers such as cotton, wool, and viscose. Core-spun yarn combines the excellent properties of both filament core yarn and wrapping short fibers. A common type of core-spun yarn is polyester-cotton core-spun yarn, which uses polyester filament as the core yarn and wraps it with cotton fibers. After production, core-spun yarn needs to be wound and shaped for transportation and storage.

[0003] Currently, when winding core-spun yarn, in order to make it wind more evenly on the take-up roller, the winding position needs to be manually adjusted continuously. This adjustment method consumes a lot of manual labor and greatly affects the winding efficiency. In addition, there is a lack of a quick and effective fixing structure for the take-up roller. In actual use, the take-up roller is cumbersome to disassemble and is prone to loosening during the winding process, which affects the winding quality of the core-spun yarn. Therefore, we propose a core-spun yarn winding device. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies. Currently, when winding core-spun yarn, in order to make it wind more evenly on the take-up roller, the winding position needs to be manually adjusted continuously. This adjustment method consumes a lot of manual labor and greatly affects the winding efficiency. Furthermore, there is a lack of a quick and effective fixing structure for the take-up roller. In actual use, the take-up roller is cumbersome to disassemble and is prone to loosening during the winding process, which in turn affects the winding quality of the core-spun yarn.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A core-spun yarn winding and forming device includes a base, and a clamping mechanism is installed at the top of the base near the front.

[0007] A mounting base is installed at the top of the base near the back, a visual monitoring probe is installed at the front of the mounting base near the top, an adjustment component is installed at the top of the base and on the right side of the clamping mechanism, and a rotating component is installed inside the base and at the bottom of the clamping mechanism.

[0008] The clamping mechanism includes a fixed base, a sleeve is installed at the top of the fixed base, and a number of clamping components are installed at equal intervals from top to bottom on the outer periphery of the sleeve near the left and right sides. A drive component is installed inside the sleeve near the bottom.

[0009] As a preferred embodiment of this utility model, a control panel is installed at the top of the base near the corners on the left and back sides, and the visual monitoring probe is electrically connected to the control panel.

[0010] The technical effect of adopting the above-mentioned further solution is that the visual monitoring probe can monitor whether the core-spun yarn wound on the take-up roller is uniform, and transmit the monitoring information to the control panel for analysis. Then, the control panel controls the adjustment component to adjust the winding angle of the core-spun yarn, thereby improving the ease of use.

[0011] As a preferred embodiment of this utility model, the adjustment component includes a lifting seat, which is fixedly connected to the base. A first motor is installed at the top of the lifting seat, and a lead screw is fixedly connected to the output end of the first motor and located inside the lifting seat. A slider is sleeved around the lead screw, and a wire ring is fixedly connected to the left side of the slider.

[0012] The technical effect of adopting the above-mentioned further solution is that the rotation of the first motor can drive the lead screw to rotate, thereby causing the lead screw to drive the wire loop to move up and down through the slider, adjusting the winding position of the core-spun yarn on the take-up roller and improving uniformity.

[0013] As a preferred embodiment of this utility model, a limiting groove is provided on the left side of the lifting seat and around the slider.

[0014] The technical effect of adopting the above-mentioned further solution is that the limiting groove can limit the movement of the slider, prevent it from deviating, and improve the stability of use.

[0015] As a preferred embodiment of this utility model, the rotating component includes a second motor, which is fixedly connected to the base, and a turntable is fixedly connected to the output end of the second motor at the top of the base.

[0016] The technical effect of adopting the above-mentioned further solution is that the rotation of the second motor can drive the turntable to rotate, thereby driving the clamping mechanism and the winding roller surrounding it to rotate, and winding the core-spun yarn into shape.

[0017] As a preferred embodiment of this utility model, the clamping assembly includes a slide rod, which is slidably connected to a sleeve. A clamping plate is welded to the outer end of the slide rod and located outside the sleeve. A spring is sleeved around the slide rod and located inside the sleeve. A limiting rod is welded to the inner side of the clamping plate near the top end, and the limiting rod is slidably connected to the sleeve.

[0018] The technical effect of adopting the above-mentioned further solution is that the spring can push the slide bar inward, thereby causing the slide bar to move the clamping plate inward and disengage from the winding roller, achieving the purpose of quickly disassembling the winding roller and improving the ease of use.

[0019] As a preferred embodiment of this utility model, the clamping plate has a semi-circular arc structure and an anti-slip pad is adhered to the outside.

[0020] The technical effect of adopting the above-mentioned further solution is that the anti-slip pad can increase the friction between the clamping plate and the take-up roller, prevent the take-up roller from loosening during use, and improve the stability of use.

[0021] As a preferred embodiment of this utility model, the driving component includes an electric push rod, which is fixedly connected to a fixed base. A connecting rod is fixedly connected to the output end of the electric push rod. A push block is welded to the periphery of the connecting rod and to the bottom of the corresponding clamping component. The push block abuts against the corresponding slide rod.

[0022] The technical effect of adopting the above-mentioned further solution is that the extension of the electric push rod can drive the connecting rod and the push block to move upward, thereby causing the push block to push the slide rod outward, which in turn drives the clamping plate to quickly clamp and fix the take-up roller, improving the ease of use.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] In this invention, the design of the base and clamping mechanism, along with the coordinated use of the mounting base, visual monitoring probe, and adjustment components, can quickly monitor and adjust the uniformity of core-spun yarn winding, replacing manual labor. This greatly reduces the consumption of manual labor and effectively improves winding efficiency. The coordinated use of the fixing base, sleeve, clamping components, and drive components can quickly and stably fix the take-up roller, greatly improving ease of use and effectively improving winding quality. Attached Figure Description

[0025] Figure 1 A schematic diagram of the overall structure of the core-spun yarn winding and forming device provided by this utility model;

[0026] Figure 2 Anatomical view of the front structure of the base of the core-spun yarn winding and forming device provided by this utility model;

[0027] Figure 3 A front anatomical view of the adjustment component of the core-spun yarn winding and forming device provided by this utility model;

[0028] Figure 4 A frontal anatomical view of the clamping mechanism of the core-spun yarn winding and forming device provided by this utility model.

[0029] Legend: 1. Base; 101. Mounting seat; 102. Visual monitoring probe; 103. Adjustment component; 1031. Lifting seat; 1032. First motor; 1033. Lead screw; 1034. Slider; 1035. Wire loop; 104. Rotating component; 1041. Second motor; 1042. Turntable; 105. Control panel; 2. Clamping mechanism; 201. Fixed seat; 202. Sleeve; 203. Clamping component; 2031. Slide rod; 2032. Clamping plate; 2033. Spring; 2034. Limiting rod; 204. Drive component; 2041. Electric push rod; 2042. Connecting rod; 2043. Push block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0031] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0034] Example 1

[0035] like Figure 1-4As shown, this utility model provides a technical solution: a core-spun yarn winding and forming device, including a base 1, a clamping mechanism 2 installed at the top of the base 1 near the front, an mounting seat 101 installed at the top of the base 1 near the back, a visual monitoring probe 102 installed at the front of the mounting seat 101 near the top, an adjustment component 103 installed at the top of the base 1 and to the right of the clamping mechanism 2, and a rotating component 104 installed inside the base 1 and at the bottom of the clamping mechanism 2. The clamping mechanism 2 includes a fixed seat 201, which is fixedly connected to a turntable 1042. A sleeve 202 is installed at the top of the fixed seat 201. Several clamping components 203 are installed at equal intervals from top to bottom on the outer periphery of the sleeve 202 near the left and right sides. A driving component 204 is installed inside the sleeve 202 near the bottom.

[0036] Example 2

[0037] like Figure 1-4As shown, a control panel 105 is installed at the top of the base 1 near the left and back corners. A visual monitoring probe 102 is electrically connected to the control panel 105. The visual monitoring probe 102 can monitor whether the core-spun yarn wound around the take-up roller is uniform and transmit the monitoring information to the control panel 105 for analysis. Then, the control panel 105 controls the adjustment component 103 to adjust the winding angle of the core-spun yarn, improving ease of use. The adjustment component 103 includes a lifting seat 1031, which is fixedly connected to the base 1. A first motor 1032 is installed at the top of the lifting seat 1031. A lead screw 1033 is fixedly connected to the output end of the first motor 1032 and located inside the lifting seat 1031. A sleeve is provided around the lead screw 1033. A slider 1034 has a wire loop 1035 fixedly connected to its left side. A first motor 1032 is electrically connected to a control panel 105. The rotation of the first motor 1032 drives the lead screw 1033 to rotate, thereby causing the lead screw 1033 to move the wire loop 1035 up and down via the slider 1034, adjusting the winding position of the core-spun yarn on the take-up roller and improving uniformity. A limit groove is provided on the left side of the lifting seat 1031, located around the slider 1034. The limit groove can limit the movement of the slider 1034 to prevent it from deviating and improve its stability. The rotating assembly 104 includes a second motor 1041, which is fixedly connected to the base 1. The output end of the second motor 1041 is located on the base 1. A turntable 1042 is fixedly connected to the top of the device. A second motor 1041 is electrically connected to a control panel 105. The rotation of the second motor 1041 drives the turntable 1042 to rotate, thereby causing the turntable 1042 to drive the clamping mechanism 2 and the take-up roller sleeved around it to rotate, thus winding and forming the core-spun yarn. The clamping assembly 203 includes a slide rod 2031, which is slidably connected to a sleeve 202. A clamping plate 2032 is welded to the outer end of the slide rod 2031 and located outside the sleeve 202. A spring 2033 is sleeved around the slide rod 2031 and located inside the sleeve 202. A limit rod 2034 is welded to the inner side of the clamping plate 2032 near the top. The limit rod 2034 is slidably connected to the sleeve 202. The spring 2033 can... Pushing the slide bar 2031 inward causes the clamping plate 2032 to move inward and disengage from the take-up roller, achieving quick disassembly of the take-up roller and improving ease of use. The clamping plate 2032 has a semi-circular arc structure and an anti-slip pad is adhered to its outer side. The anti-slip pad increases the friction between the clamping plate 2032 and the take-up roller, preventing the take-up roller from loosening during use and improving stability. The drive assembly 204 includes an electric push rod 2041, which is fixedly connected to the fixed base 201. A connecting rod 2042 is fixedly connected to the output end of the electric push rod 2041. A push block 2043 is welded to the periphery of the connecting rod 2042 and located at the bottom of the corresponding clamping assembly 203. The push block 2043 abuts against the corresponding slide bar 2031.The electric push rod 2041 is electrically connected to the control panel 105. The extension of the electric push rod 2041 can drive the connecting rod 2042 and the push block 2043 to move upwards, thereby causing the push block 2043 to push the slide rod 2031 outwards. This, in turn, causes the clamping plate 2032 to quickly clamp and fix the take-up roller, improving ease of use.

[0038] The working process of this utility model is as follows: When using the core-spun yarn winding forming device for core-spun yarn winding forming, firstly, the take-up roller is sleeved around the clamping mechanism 2, with its bottom fitting against the fixed seat 201. Then, the electric push rod 2041 is extended via the control panel 105, causing it to drive the connecting rod 2042 and the push block 2043 to move upward. This push rod then pushes the slide rod 2031 outward, causing the slide rod 2031 to move the clamping plate 2032 outward to clamp and fix the inner side of the take-up roller. When it is necessary to remove the take-up roller, simply control the electric push rod 2041 to retract, causing the push block 2043 to disengage from the slide rod 2031. Under the action of the spring 2033, the slide rod 2031 and the clamping plate 2032 will be pushed inward, quickly releasing the clamp on the take-up roller. This allows for quick and stable fixing and disassembly of the take-up roller, greatly improving ease of use and effectively improving the winding efficiency. The process involves first controlling the first motor 1032 to rotate the lead screw 1033, which in turn passes through the loop 1035 and is fixed to the take-up roller. The second motor 1041 drives the turntable 1042, the clamping mechanism 2 above it, and the take-up roller to rotate, thus winding the core-spun yarn. During this process, the visual monitoring probe 102 monitors the uniformity of the core-spun yarn's coverage on the take-up roller in real time and transmits the monitoring information to the control panel 105 for analysis. If uneven coverage occurs, the control panel 105 controls the first motor 1032 to rotate the lead screw 1033, which in turn moves the loop 1035 up and down via the slider 1034, adjusting the winding position and angle until uniformity is restored. This method quickly monitors and adjusts the winding uniformity of the core-spun yarn, replacing manual labor and significantly reducing the need for manual labor, thus effectively improving winding efficiency.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A core yarn winding forming device comprising a base (1), characterized in that: A clamping mechanism (2) is installed at the top of the base (1) near the front. A mounting base (101) is installed at the top of the base (1) near the back. A visual monitoring probe (102) is installed on the front of the mounting base (101) near the top. An adjustment component (103) is installed at the top of the base (1) and on the right side of the clamping mechanism (2). A rotating component (104) is installed inside the base (1) and at the bottom of the clamping mechanism (2). The clamping mechanism (2) includes a fixed base (201), a sleeve (202) is installed at the top of the fixed base (201), and a number of clamping components (203) are installed at equal intervals from top to bottom on the outer periphery of the sleeve (202) near the left and right sides. A drive component (204) is installed inside the sleeve (202) near the bottom.

2. The core yarn winding forming apparatus according to claim 1, characterized by: A control panel (105) is installed at the top of the base (1) near the corners on the left and back sides, and the visual monitoring probe (102) is electrically connected to the control panel (105).

3. The core yarn winding forming apparatus according to claim 1, wherein: The adjustment assembly (103) includes a lifting seat (1031), which is fixedly connected to the base (1). A first motor (1032) is installed at the top of the lifting seat (1031). A lead screw (1033) is fixedly connected to the output end of the first motor (1032) and inside the lifting seat (1031). A slider (1034) is sleeved around the lead screw (1033). A wire ring (1035) is fixedly connected to the left side of the slider (1034).

4. The core yarn winding forming apparatus according to claim 3, wherein: A limiting groove is provided on the left side of the lifting seat (1031) and around the slider (1034).

5. The core yarn winding forming apparatus according to claim 1, wherein: The rotating assembly (104) includes a second motor (1041), which is fixedly connected to the base (1). A turntable (1042) is fixedly connected to the output end of the second motor (1041) and located at the top of the base (1).

6. The core yarn winding forming apparatus according to claim 1, wherein: The clamping assembly (203) includes a slide rod (2031), which is slidably connected to a sleeve (202). A clamping plate (2032) is welded to the outer end of the slide rod (2031) and located outside the sleeve (202). A spring (2033) is sleeved around the slide rod (2031) and located inside the sleeve (202). A limiting rod (2034) is welded to the inner side of the clamping plate (2032) near the top end. The limiting rod (2034) is slidably connected to the sleeve (202).

7. The core yarn winding forming device according to claim 6, characterized in that: The clamp (2032) has a semi-circular arc structure and an anti-slip pad is adhered to the outside.

8. The core yarn winding forming apparatus according to claim 1, wherein: The drive assembly (204) includes an electric push rod (2041), which is fixedly connected to the fixed base (201). The output end of the electric push rod (2041) is fixedly connected to a connecting rod (2042). A push block (2043) is welded to the periphery of the connecting rod (2042) and to the bottom of the corresponding clamping assembly (203). The push block (2043) abuts against the corresponding slide rod (2031).

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