A packaging machine for peroxide production
By designing limiting components, fixing components, and packaging filling components, the problems of bottle misalignment, insecure fixing, and insufficient filling accuracy in peroxide packaging equipment are solved, thus achieving stability and precision in the packaging process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUQIAN WANHETAI CHEM IND CO LTD
- Filing Date
- 2025-07-29
- Publication Date
- 2026-07-31
AI Technical Summary
Existing peroxide packaging equipment suffers from problems such as easy displacement or tipping of packaging bottles during transportation, cumbersome adjustment of limiting structures, insecure fixing of packaging bottles, and insufficient filling accuracy. In particular, the equipment has poor adaptability when adapting to different specifications of packaging bottles.
The system employs a limiting component, a fixing component, and a packaging and filling component. The limiting component allows for flexible adjustment of the limiting rod through an adjusting seat, a sliding rod, and fastening screws. The fixing component uses a hydraulic cylinder to drive the clamping plate to fix the packaging bottle. The packaging and filling component uses a hydraulic cylinder to drive the lifting and lowering of the cap and a metering valve to control the filling volume.
It enables stable conveying, reliable fixing, and precise filling of packaging bottles, improving the adaptability and safety of the equipment and reducing packaging errors and leakage risks.
Smart Images
Figure CN224578013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging machine technology, specifically to a packaging machine for the production of peroxides. Background Technology
[0002] Packaging is a crucial step in the peroxide production process. Peroxide bottles typically require automated equipment for conveying, positioning, and filling to improve production efficiency and reduce the safety risks associated with human contact.
[0003] Existing peroxide packaging equipment has the following shortcomings: First, the packaging bottles are prone to shifting or tipping during the conveying process, affecting the accuracy of subsequent packaging; second, it has poor adaptability to packaging bottles of different specifications, the adjustment of the limiting structure is cumbersome, and it is difficult to quickly match packaging bottles of different diameters and heights; third, the packaging bottles are not firmly fixed during filling, and peroxide leakage is easily caused by shaking, posing a safety hazard; fourth, the filling volume control accuracy is insufficient, and the alignment accuracy between the filling components and the packaging bottles needs to be improved.
[0004] To address the aforementioned problems, this utility model proposes a packaging machine for peroxide production that is structurally stable, flexibly adjustable, reliably fixed, and provides precise filling. Utility Model Content
[0005] This utility model aims to solve the technical problems existing in the current peroxide packaging equipment, such as inflexible conveying and limiting, unreliable fixing of packaging bottles, low filling accuracy, and poor equipment adaptability.
[0006] The technical solution adopted by this utility model is as follows: This utility model provides a packaging machine for peroxide production, including a workbench, a belt conveyor, a limiting component, a fixing component, and a packaging and filling component. The belt conveyor consists of a frame, a conveying system mounted on the frame for conveying packaging bottles, and a driving system mounted on the frame for driving the conveying system. The frame is mounted on the workbench, the limiting component is mounted on the frame, a protective cover is provided on the workbench, the fixing component is mounted on the protective cover, and the packaging and filling component is mounted on the protective cover. The limiting component includes several sets of equidistantly distributed limiting units and limiting rods mounted on the several sets of limiting units. Each limiting unit includes an adjusting seat, a sliding rod, a fastening screw, a moving plate, and a clamping head. The adjusting seat is fixed to the frame by a first fixing bolt, the sliding rod is slidably mounted on the adjusting seat, the fastening screw is threadedly connected to the adjusting seat and fixes the position of the sliding rod, the moving plate is mounted on the sliding rod, the clamping head is mounted on the moving plate, and the limiting rod is clamped onto the clamping head.
[0007] Furthermore, the fixing assembly includes an adjusting plate, a first hydraulic cylinder, and a fixing clamp. The adjusting plate is fixed to the protective cover by a second fixing bolt. The first hydraulic cylinder is disposed on the adjusting plate, and the fixing clamp is disposed on the output shaft of the first hydraulic cylinder.
[0008] Furthermore, the packaging filling assembly includes a filling pipe, a connecting hose, and a filling head. The filling pipe is disposed on a protective cover, the connecting hose is disposed on the filling pipe, and the filling head is disposed on the connecting hose. A second hydraulic cylinder is disposed on the protective cover, and a lifting cover plate is disposed on the output shaft of the second hydraulic cylinder. The filling head is disposed on the lifting cover plate, and a metering valve is disposed on the filling pipe.
[0009] Furthermore, the adjusting seat is provided with several sets of equidistant first adjusting holes, the frame is provided with first fixing holes, and the first fixing bolt passes through the first adjusting holes and is threaded into the first fixing holes.
[0010] Furthermore, the adjustment plate is provided with a second fixing hole, and the protective cover is provided with several sets of second adjustment holes evenly distributed. The second fixing bolt passes through the second fixing hole and is connected to the second adjustment hole by thread.
[0011] Furthermore, the protective cover has openings on both the front and rear sides, and the fixing component is located at the opening. The opening can prevent the protective cover from interfering with the limiting component, and also facilitates observation of the height of the fixing component relative to the packaging bottle.
[0012] Furthermore, a buffer support pad is provided between the frame and the worktable.
[0013] Furthermore, the limiting components are symmetrically arranged in two sets.
[0014] Furthermore, the fixing components are symmetrically arranged in two sets.
[0015] The beneficial effects of this utility model by adopting the above structure are as follows:
[0016] This solution offers flexible and adjustable positioning. The positioning components can be adjusted flexibly in terms of position and spacing of the positioning rods through the first adjustment hole of the adjustment seat, the sliding of the slide rod, and the fixing of the fastening screws, adapting to packaging bottles of different diameters. The two sets of symmetrically arranged positioning units can stably limit the positioning from both sides, preventing the packaging bottles from shifting during transportation.
[0017] This solution provides a reliable and stable fixation mechanism. The fixing component adjusts its height via a second adjustment hole and, in conjunction with a fixing clamp driven by a first hydraulic cylinder, can clamp and fix packaging bottles of different heights, preventing leakage due to shaking during filling and improving safety.
[0018] This solution provides precise and efficient filling. The packaging filling component uses a second hydraulic cylinder to drive the lifting cover to adjust the height of the filling head. The connecting hose ensures flexible movement of the filling head, and the metering valve can accurately control the filling volume, improving packaging accuracy and efficiency.
[0019] The design of this solution is reasonable. The opening of the protective cover avoids interference and facilitates observation. The buffer support pad reduces equipment vibration and improves overall stability. Attached Figure Description
[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0021] Figure 1 This is a perspective view of an embodiment of the present utility model;
[0022] Figure 2 This is an exploded view of an embodiment of the present utility model;
[0023] Figure 3 This is a front view of an embodiment of the present utility model;
[0024] Figure 4 This is a left view of an embodiment of the present utility model;
[0025] Figure 5 This is a top view of an embodiment of the present utility model;
[0026] Figure 6 for Figure 3 A sectional view along section AA.
[0027] The components are as follows: 1. Workbench; 2. Belt conveyor; 3. Limiting component; 4. Fixing component; 5. Packaging and filling component; 6. Protective cover; 7. Frame; 8. Conveying system; 9. Drive system; 10. Limiting unit; 11. Limiting rod; 12. Adjusting seat; 13. Slide rod; 14. Fastening screw; 15. Moving plate; 16. Clamp; 17. First fixing bolt; 18. First adjusting hole; 19. First fixing hole; 20. Adjusting plate; 21. First hydraulic cylinder; 22. Fixing clamp; 23. Second fixing bolt; 24. Second adjusting hole; 25. Second fixing hole; 26. Filling pipe; 27. Connecting hose; 28. Filling head; 29. Second hydraulic cylinder; 30. Lifting cover plate; 31. Metering valve; 32. Opening; 33. Buffer support pad. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0029] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] like Figures 1-6 As shown, this utility model discloses a packaging machine for peroxide production, including a workbench 1, a belt conveyor 2, a limiting component 3, a fixing component 4, and a packaging and filling component 5. The belt conveyor 2 consists of a frame 7, a conveying system 8 mounted on the frame 7 for conveying packaging bottles, and a drive system 9 mounted on the frame 7 for driving the conveying system 8. The frame 7 is mounted on the workbench 1, the limiting component 3 is mounted on the frame 7, a protective cover 6 is mounted on the workbench 1, the fixing component 4 is mounted on the protective cover 6, and the packaging and filling component 5 is mounted on the protective cover 6. The protective cover 6 has openings 32 on both its front and rear sides, and the fixing component 4 is located at the openings 32. The openings 32 can prevent the protective cover 6 from interfering with the limiting component 3 and also facilitate observation of the height of the fixing component 4 relative to the packaging bottle. A buffer support pad 33 is provided between the frame 7 and the workbench 1. Two sets of limiting components 3 and two sets of fixing components 4 are symmetrically arranged.
[0031] The limiting assembly 3 includes several sets of equally spaced limiting units 10 and limiting rods 11 disposed on the several sets of limiting units 10. Each limiting unit 10 includes an adjusting seat 12, a sliding rod 13, a fastening screw 14, a moving plate 15, and a locking head 16. The adjusting seat 12 is fixed to the frame 7 by a first fixing bolt 17. The sliding rod 13 is slidably disposed on the adjusting seat 12. The fastening screw 14 is threadedly connected to the adjusting seat 12 and fixes the position of the sliding rod 13. The moving plate 15 is disposed on the sliding rod 13. The locking head 16 is disposed on the moving plate 15. The limiting rod 11 is locked onto the locking head 16. The adjusting seat 12 is provided with several sets of equally spaced first adjusting holes 18. The frame 7 is provided with first fixing holes 19. The first fixing bolt 17 passes through the first adjusting holes 18 and is threadedly connected to the first fixing holes 19.
[0032] The fixing assembly 4 includes an adjusting plate 20, a first hydraulic cylinder 21, and a fixing clamp 22. The adjusting plate 20 is fixed to the protective cover 6 by a second fixing bolt 23. The first hydraulic cylinder 21 is located on the adjusting plate 20, and the fixing clamp 22 is located on the output shaft of the first hydraulic cylinder 21. The adjusting plate 20 is provided with a second fixing hole 25, and the protective cover 6 is provided with several sets of second adjusting holes 24 evenly distributed. The second fixing bolt 23 passes through the second fixing hole 25 and is threaded into the second adjusting hole 24.
[0033] The packaging filling assembly 5 includes a filling pipe 26, a connecting hose 27, and a filling head 28. The filling pipe 26 is mounted on the protective cover 6, the connecting hose 27 is mounted on the filling pipe 26, and the filling head 28 is mounted on the connecting hose 27. The protective cover 6 is equipped with a second hydraulic cylinder 29, and the output shaft of the second hydraulic cylinder 29 is equipped with a lifting cover plate 30. The filling head 28 is mounted on the lifting cover plate 30, and the filling pipe 26 is equipped with a metering valve 31.
[0034] In practical use, the filling tube is connected to an external peroxide supply device (not shown in the figure), the device is started, and the drive system 9 drives the conveying system 8 to operate. The empty bottle to be packaged is placed on the conveying system 8 for conveying. During the conveying process, the empty bottle is guided by the limit rods 11 on both sides of the limit component 3 to maintain straight conveying and avoid deviation. When the empty bottle is conveyed to the fixing component 4, the conveying system 8 stops, the first hydraulic cylinder 21 drives the fixing clamp 22 to move in opposite directions to clamp and fix the empty bottle, and the second hydraulic cylinder 29 drives the lifting cover plate 30 to descend, so that the filling head 28 extends into the empty bottle. The bottle is opened and the lifting cover 30 is pressed onto the bottle opening to seal it. Then, the metering valve 31 is opened, and the peroxide is injected into the empty bottle through the filling pipe 26 and connecting hose 27 via the filling head 28. After the set amount is reached, the metering valve 31 is closed, and the second hydraulic cylinder 29 drives the lifting cover 30 to rise, and the filling head 28 is disengaged from the bottle opening. The first hydraulic cylinder 21 drives the fixing clamp 22 to reset, releasing the filled packaging bottle. The conveying system 8 continues to operate, transporting the packaged bottle to the next process. At the same time, the next empty bottle enters the fixed position, and the above steps are repeated.
[0035] In summary, this solution offers flexible and adjustable positioning. The positioning component 3, through the first adjustment hole 18 of the adjusting seat 12, the sliding of the slide rod 13, and the fixing of the fastening screw 14, can flexibly adjust the position and spacing of the positioning rod 11 to accommodate packaging bottles of different diameters. The two symmetrically arranged positioning units 10 can stably limit the positioning from both sides, preventing the packaging bottles from shifting during transport. This solution provides reliable and stable fixation. The fixing component 4, through the second adjustment hole 24, adjusts the height and, in conjunction with the fixing clamp 22 driven by the first hydraulic cylinder 21, can clamp and fix packaging bottles of different heights, preventing leakage due to shaking during filling and improving safety. This solution offers precise and efficient filling. The packaging filling component 5, through the second hydraulic cylinder 29, drives the lifting cover plate 30 to adjust the height of the filling head 28. The connecting hose 27 ensures the flexible movement of the filling head 28, and the metering valve 31 can precisely control the filling volume, improving packaging accuracy and efficiency. This solution has a reasonable structural design. The opening 32 of the protective cover 6 avoids interference and facilitates observation; the buffer support pad 33 reduces equipment vibration during operation and improves overall stability.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A packaging machine for peroxide production, comprising a worktable (1), characterized in that: It also includes a belt conveyor (2), a limiting component (3), a fixing component (4), and a packaging and filling component (5). The belt conveyor (2) consists of a frame (7), a conveying system (8) mounted on the frame (7) for conveying the packaging bottles, and a drive system (9) mounted on the frame (7) for driving the conveying system (8). The frame (7) is mounted on a workbench (1). The limiting component (3) is mounted on the frame (7). The workbench (1) is equipped with a protective cover (6). The fixing component (4) is mounted on the protective cover (6). The packaging and filling component (5) is mounted on the protective cover (6). The limiting component (3) includes several sets of equidistantly distributed limiting units. (10) and a limiting rod (11) set on several sets of limiting units (10). The limiting unit (10) includes an adjusting seat (12), a sliding rod (13), a fastening screw (14), a moving plate (15), and a clamp (16). The adjusting seat (12) is fixed to the frame (7) by a first fixing bolt (17). The sliding rod (13) is slidably set on the adjusting seat (12). The fastening screw (14) is threadedly connected to the adjusting seat (12) and fixes the position of the sliding rod (13). The moving plate (15) is set on the sliding rod (13). The clamp (16) is set on the moving plate (15). The limiting rod (11) is clamped on the clamp (16).
2. The packaging machine for peroxide production according to claim 1, characterized in that: The fixing component (4) includes an adjusting plate (20), a first hydraulic cylinder (21) and a fixing clamp (22). The adjusting plate (20) is fixed to the protective cover (6) by a second fixing bolt (23). The first hydraulic cylinder (21) is located on the adjusting plate (20), and the fixing clamp (22) is located on the output shaft of the first hydraulic cylinder (21).
3. The packaging machine for peroxide production according to claim 1, characterized in that: The packaging filling assembly (5) includes a filling pipe (26), a connecting hose (27), and a filling head (28). The filling pipe (26) is mounted on a protective cover (6), the connecting hose (27) is mounted on the filling pipe (26), and the filling head (28) is mounted on the connecting hose (27). A second hydraulic cylinder (29) is mounted on the protective cover (6). A lifting cover plate (30) is mounted on the output shaft of the second hydraulic cylinder (29). The filling head (28) is mounted on the lifting cover plate (30), and a metering valve (31) is mounted on the filling pipe (26).
4. The packaging machine for peroxide production according to claim 1, characterized in that: The adjusting seat (12) is provided with several sets of first adjusting holes (18) distributed at equal intervals, and the frame (7) is provided with first fixing holes (19). The first fixing bolt (17) passes through the first adjusting holes (18) and is connected to the first fixing hole (19) by thread.
5. The packaging machine for peroxide production according to claim 2, characterized in that: The adjusting plate (20) is provided with a second fixing hole (25), and the protective cover (6) is provided with a number of sets of second adjusting holes (24) evenly distributed. The second fixing bolt (23) passes through the second fixing hole (25) and is connected to the second adjusting hole (24) by thread.
6. The packaging machine for peroxide production according to claim 1, characterized in that: The protective cover (6) has openings (32) on both the front and rear sides. The fixing component (4) is located at the opening (32). The opening (32) can prevent the protective cover (6) from interfering with the limiting component (3) and also facilitates observation of the height of the fixing component (4) relative to the packaging bottle.
7. The packaging machine for peroxide production according to claim 1, characterized in that: A buffer support pad (33) is provided between the frame (7) and the workbench (1).
8. The packaging machine for peroxide production according to claim 1, characterized in that: The limiting component (3) is provided in two symmetrical sets.
9. The packaging machine for peroxide production according to claim 1, characterized in that: The fixing components (4) are symmetrically arranged in two sets.