A mineral water filling device
By introducing synchronization components and clamping structures into the mineral water filling device, the problems of instability and inaccuracy in the filling process are solved, achieving efficient and accurate filling results and avoiding liquid splashing and overflow.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- INNER MONGOLIA XINAN TIMES MINERAL WATER SALES CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-07-31
AI Technical Summary
Existing mineral water bottling equipment lacks an extended synchronous clamping and fixing structure, resulting in an unstable and inaccurate bottling process, which can easily lead to bottling position deviations, liquid splashing, or overflow.
A mineral water filling device was designed, which adopts synchronous components and clamping structure, including active rack, gear and clamping plate, to ensure accurate positioning and fixation of bottles. The clamping plate is moved by gear meshing, and precise filling is achieved in conjunction with cylinder and distance sensor.
It achieves stability and accuracy in the filling process, avoids filling position deviation and liquid splashing caused by shaking, ensures that the filling nozzle is coaxial with the bottle mouth, and improves filling efficiency and accuracy.
Smart Images
Figure CN224578020U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mineral water bottling technology, and in particular to a mineral water bottling device. Background Technology
[0002] Mineral water bottling equipment is the core equipment on a mineral water production line. It is mainly used to accurately and efficiently fill treated mineral water (such as finished water after raw water has undergone filtration, sterilization, mineralization and other processes) into various packaging containers (such as plastic bottles, glass bottles, etc.). Mineral water bottling equipment is a key link connecting the "front-end water treatment" and "back-end packaging and warehousing" of mineral water production. Its core value lies in ensuring that product quality meets standards through an automated, high-precision and high-reliability bottling process, while improving production efficiency, reducing costs, and helping enterprises achieve large-scale and standardized production.
[0003] However, existing technologies, such as Chinese Publication No. CN115924825A, "A Mineral Water Filling Device," relate to the field of mineral water technology. Specifically, it is a mineral water filling device comprising a base block, with electric telescopic rods fixed to both sides of the upper end of the base block. The power shaft of the electric telescopic rods is connected to a connecting plate, and a rotating disk is rotatably mounted on the connecting plate. A motor is fixed to the lower end of the connecting plate, and the motor's power shaft passes through the connecting plate and connects to the rotating disk. A water pump's suction pipe draws mineral water from the water chamber, then introduces the water into the water passage of the vertical block through a water delivery pipe, and finally discharges it through the outlet on the lower water block, facilitating the introduction of mineral water into mineral water bottles. The electric telescopic rod drives the rotating disk on the connecting plate to move upwards until the bottle opening faces the outlet, facilitating the filling of mineral water bottles of different heights. The mineral water bottle is placed into the groove of the rotating disk, and the position of the mineral water bottle is limited by an arc-shaped pressure block, making the operation simple and convenient.
[0004] However, this device lacks an extended synchronous clamping and fixing structure, which cannot ensure the stability, accuracy, and efficiency of the filling process. This can lead to filling position deviation, liquid splashing, or inaccurate filling volume due to shaking. It cannot accurately align the bottle with the filling head and cannot ensure that the filling nozzle is coaxial with the center of the bottle mouth, resulting in liquid splashing or overflow. Utility Model Content
[0005] The purpose of this invention is to solve the problems existing in the prior art, which cannot ensure the stability, accuracy and efficiency of the filling process, resulting in filling position deviation, liquid splashing or inaccurate filling volume due to shaking, inability to accurately align the bottle with the filling head, and inability to ensure that the filling nozzle and the center of the bottle mouth are coaxial, leading to liquid splashing or overflow.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a mineral water bottling device, comprising a main housing, wherein a water injection pipe is movably embedded inside the main housing, a lifting plate is fixedly sleeved on the outer surface of the water injection pipe, a synchronization component is fixedly connected to the bottom of the lifting plate, the synchronization component includes an active rack, the tops of the two active racks are fixedly connected to the bottom of the lifting plate, a first gear is meshed with one side of the active rack, a rotating rod is fixedly embedded inside the first gear, both ends of the two rotating rods are rotatably connected to the inner surface of the main housing, a second gear is fixedly sleeved on the outer surface of the rotating rod, a driven rack is meshed with the outer surface of the second gear, a connecting plate is fixedly connected to the bottom of the driven rack, and a clamping plate is fixedly connected to the bottom of the connecting plate. Under the meshing action of the second gear on the driven rack, the connecting plate and the clamping plate will be driven.
[0007] In a preferred embodiment, two limiting rods are fixedly connected to the inner surface of the main housing. The outer surface of the limiting rods is movably embedded inside the connecting plate. Under the meshing action of the driven rack of the second gear pair, the connecting plate and the clamping plate will move along the axial direction of the limiting rods.
[0008] In a preferred embodiment, a cylinder is fixedly connected to the inner surface of the main housing, and the top of the cylinder is fixedly connected to the bottom of the lifting plate. The cylinder pulls the lifting plate, causing the water injection pipe to move down into the mineral water bottle.
[0009] In one preferred embodiment, an adjusting shell is fixedly connected to one side of the main housing, and a fixed shell is movably sleeved on the outer surface of the adjusting shell. The lengths of the fixed shell and the adjusting shell are adjusted according to the height of the mineral water bottles in this batch.
[0010] In a preferred embodiment, a transmission machine is fixedly connected to the bottom of the fixed shell, and a distance sensor is fixedly connected to the bottom of the main shell. As an existing structure and technology, the distance sensor can detect whether the bottle is accurately positioned and transmit an electrical signal to the cylinder.
[0011] In a preferred embodiment, a liner is fixedly connected to the inner surface of the fixed shell, a threaded rod is rotatably connected to the inside of the liner, an internal threaded block is threadedly connected to the outer surface of the threaded rod, and the outer surface of the internal threaded block is fixedly connected to the inner surface of the adjusting shell. Rotating the thread will drive the internal threaded block.
[0012] In a preferred embodiment, a driven bevel gear is fixedly connected to the bottom of the threaded rod, and a driving bevel gear is meshed with the outer surface of the driven bevel gear. The driving bevel gear, which rotates with the power rod, will drive the threaded rod to rotate inside the liner under the meshing action of the driven bevel gear.
[0013] In a preferred embodiment, a power rod is fixedly connected to one side of the driving bevel gear, and the outer surface of the power rod is rotatably connected to one side of the fixed housing. A knob is fixedly connected to the end of the power rod away from the driving bevel gear, and the knob drives the power rod to rotate on one side of the fixed housing.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model features a device with an extended synchronous clamping and fixing structure, which ensures the stability, accuracy, and efficiency of the filling process. It avoids filling position deviation, liquid splashing, or inaccurate filling volume caused by shaking. It can precisely align the bottle with the filling head, ensuring that the filling nozzle is coaxial with the center of the bottle mouth, thus preventing liquid splashing or overflow. Attached Figure Description
[0015] Figure 1 A three-dimensional structural diagram of a mineral water bottling device provided by this utility model; Figure 2 A disassembled bottom structure diagram of a mineral water bottling device provided by this utility model; Figure 3 A cross-sectional structural schematic diagram of a mineral water bottling device provided by this utility model; Figure 4 A cross-sectional structural schematic diagram of a mineral water bottling device provided by this utility model; Figure 5 This is a cross-sectional structural diagram of a mineral water bottling device provided by the present invention.
[0016] Legend: 1. Main unit housing; 2. Water injection pipe; 3. Lifting plate; 4. Driving rack; 5. First gear; 6. Rotating rod; 7. Second gear; 8. Driven rack; 9. Connecting plate; 10. Clamping plate; 11. Limiting rod; 12. Cylinder; 13. Adjusting shell; 14. Fixing shell; 15. Transmitter; 16. Distance sensor; 17. Liner; 18. Threaded rod; 19. Internal threaded block; 20. Driven bevel gear; 21. Driving bevel gear; 22. Power rod; 23. Knob. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1 to 5This utility model provides a technical solution: a mineral water bottling device, including a main housing 1, a water injection pipe 2 movably embedded inside the main housing 1, a lifting plate 3 fixedly sleeved on the outer surface of the water injection pipe 2, a synchronization component fixedly connected to the bottom of the lifting plate 3, the synchronization component including a drive rack 4, the tops of two drive racks 4 fixedly connected to the bottom of the lifting plate 3, a first gear 5 meshing with one side of the drive rack 4, a rotating rod 6 fixedly embedded inside the first gear 5, both ends of the two rotating rods 6 rotatably connected to the inner surface of the main housing 1, a second gear 7 fixedly sleeved on the outer surface of the rotating rod 6, a driven rack 8 meshing with the outer surface of the second gear 7, a connecting plate 9 fixedly connected to the bottom of the driven rack 8, and a clamping plate 10 fixedly connected to the bottom of the connecting plate 9. The drive rack 4 drives the first gear 5, causing the rotating rod 6 and the second gear 7 to rotate.
[0019] like Figures 1 to 5 As shown, two limiting rods 11 are fixedly connected to the inner surface of the main housing 1. The outer surface of the limiting rods 11 is movably embedded in the interior of the connecting plate 9. Under the meshing action of the second gear 7 and the driven rack 8, the connecting plate 9 and the clamping plate 10 will be driven to move along the axial direction of the limiting rods 11.
[0020] like Figures 1 to 5 As shown, a cylinder 12 is fixedly connected to the inner surface of the main housing 1. The top of the cylinder 12 is fixedly connected to the bottom of the lifting plate 3. The cylinder 12 will pull the lifting plate 3, causing the water injection pipe 2 to move down into the mineral water bottle.
[0021] like Figures 1 to 5 As shown, an adjusting shell 13 is fixedly connected to one side of the main housing 1, and a fixed shell 14 is movably sleeved on the outer surface of the adjusting shell 13. The lengths of the fixed shell 14 and the adjusting shell 13 are adjusted according to the height of the mineral water bottles in this batch.
[0022] like Figures 1 to 5 As shown, a transmission machine 15 is fixedly connected to the bottom of the fixed shell 14, and a distance sensor 16 is fixedly connected to the bottom of the main shell 1. The distance sensor 16, as an existing structure and technology, can detect whether the bottle is accurately in place and transmit an electrical signal to the cylinder 12.
[0023] like Figures 1 to 5 As shown, a liner 17 is fixedly connected to the inner surface of the fixed shell 14. A threaded rod 18 is rotatably connected inside the liner 17. An internal threaded block 19 is threadedly connected to the outer surface of the threaded rod 18. The outer surface of the internal threaded block 19 is fixedly connected to the inner surface of the adjusting shell 13. Rotating the thread will drive the internal threaded block 19, so that the adjusting shell 13 can move up and down inside the fixed shell 14.
[0024] like Figures 1 to 5As shown, a driven bevel gear 20 is fixedly connected to the bottom of the threaded rod 18. A driving bevel gear 21 is meshed with the outer surface of the driven bevel gear 20. The driving bevel gear 21, which rotates with the power rod 22, will drive the threaded rod 18 to rotate inside the liner 17 under the meshing action of the driven bevel gear 20.
[0025] like Figures 1 to 5 As shown, a power rod 22 is fixedly connected to one side of the driving bevel gear 21. The outer surface of the power rod 22 is rotatably connected to one side of the fixed housing 14. A knob 23 is fixedly connected to the end of the power rod 22 away from the driving bevel gear 21. The knob 23 drives the power rod 22 to rotate on one side of the fixed housing 14.
[0026] Working principle: First, adjust the lengths of the fixed shell 14 and the adjusting shell 13, as well as the height of the main shell 1, according to the height of the mineral water bottles in this batch. Then, by turning the knob 23, the power rod 22 rotates on one side of the fixed shell 14. The driving bevel gear 21, which rotates with the power rod 22, meshes with the driven bevel gear 20, causing the threaded rod 18 to rotate inside the liner 17. The rotating thread drives the internal thread block 19, causing the adjusting shell 13 to rise and fall inside the fixed shell 14, thereby adjusting the lengths of the fixed shell 14 and the adjusting shell 13, as well as the height of the main shell 1. Then, the mineral water bottles to be filled are placed above the conveyor 15. The conveyor 15 then moves the mineral water bottles... The water bottle moves to below the distance sensor 16. As an existing structure and technology, the distance sensor 16 can detect whether the bottle is accurately positioned and transmit an electrical signal to the cylinder 12. After the bottle is in position, the cylinder 12 will work and pull the lifting plate 3, causing the water injection pipe 2 to move down into the mineral water bottle. Then, through the active rack 4, it drives the first gear 5, causing the rotating rod 6 and the second gear 7 to rotate. Under the meshing action of the second gear 7 on the driven rack 8, it will drive the connecting plate 9 and the clamping plate 10 to move along the axis of the limiting rod 11 and clamp and fix the mineral water bottle inside. Then, water can be injected into the mineral water bottle through the water injection pipe 2.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A mineral water bottling device, comprising a main housing (1), characterized in that, The main housing (1) is equipped with a water injection pipe (2) which is movably embedded inside. A lifting plate (3) is fixedly sleeved on the outer surface of the water injection pipe (2). A synchronization component is fixedly connected to the bottom of the lifting plate (3). The synchronization component includes an active rack (4). The tops of the two active racks (4) are fixedly connected to the bottom of the lifting plate (3). A first gear (5) is meshed on one side of the active rack (4). A rotating rod (6) is fixedly embedded inside the first gear (5). Both ends of the two rotating rods (6) are rotatably connected to the inner surface of the main housing (1). A second gear (7) is fixedly sleeved on the outer surface of the rotating rod (6). A driven rack (8) is meshed on the outer surface of the second gear (7). A connecting plate (9) is fixedly connected to the bottom of the driven rack (8). A clamping plate (10) is fixedly connected to the bottom of the connecting plate (9).
2. The mineral water bottling device according to claim 1, characterized in that: Two limiting rods (11) are fixedly connected to the inner surface of the main housing (1), and the outer surface of the limiting rods (11) is movably embedded in the interior of the connecting plate (9).
3. The mineral water bottling device according to claim 2, characterized in that: A cylinder (12) is fixedly connected to the inner surface of the main housing (1), and the top of the cylinder (12) is fixedly connected to the bottom of the lifting plate (3).
4. The mineral water bottling device according to claim 3, characterized in that: An adjustment shell (13) is fixedly connected to one side of the main housing (1), and a fixed shell (14) is movably sleeved on the outer surface of the adjustment shell (13).
5. The mineral water bottling device according to claim 4, characterized in that: A transmitter (15) is fixedly connected to the bottom of the fixed housing (14), and a distance sensor (16) is fixedly connected to the bottom of the main housing (1).
6. The mineral water bottling device according to claim 5, characterized in that: A liner (17) is fixedly connected to the inner surface of the fixed shell (14). A threaded rod (18) is rotatably connected inside the liner (17). An internal threaded block (19) is threadedly connected to the outer surface of the threaded rod (18). The outer surface of the internal threaded block (19) is fixedly connected to the inner surface of the adjusting shell (13).
7. The mineral water bottling device according to claim 6, characterized in that: The bottom of the threaded rod (18) is fixedly connected to a driven bevel gear (20), and the outer surface of the driven bevel gear (20) is meshed with a driving bevel gear (21).
8. The mineral water bottling device according to claim 7, characterized in that: A power rod (22) is fixedly connected to one side of the active bevel gear (21). The outer surface of the power rod (22) is rotatably connected to one side of the fixed shell (14). A knob (23) is fixedly connected to the end of the power rod (22) away from the active bevel gear (21).