A quantitative filling machine for canned beverage production

Abstract

This utility model belongs to the field of canned beverage filling technology, and in particular, a quantitative filling machine for canned beverage production. It includes a conveyor, with a first support plate welded to one side of the outer wall of the conveyor. A lifting cylinder is fixedly connected to the top outer wall of the first support plate by screws. The piston rod of the lifting cylinder is fixedly connected to a lifting plate, and an array of filling heads is installed on one side of the outer wall of the lifting plate. In this utility model, beverages from the storage tank enter the filling head through a liquid outlet pipe, a collection pipe, and a distribution pipe, achieving precise quantitative filling of beverage bottles of different sizes, improving production efficiency. The first and second horizontal thrust cylinders drive the setting of the bottle baffle, combined with photoelectric sensors to automatically detect the position of the beverage bottles, accurately positioning and blocking them, effectively preventing bottle offset or shaking during conveying, ensuring accurate docking of the filling head with the beverage bottles, and improving filling accuracy and stability.

Description

Technical Field

[0001] This utility model relates to the field of canned beverage filling technology, and in particular to a quantitative filling machine for canned beverage production. Background Technology

[0002] In the production process of canned beverages, quantitative filling machines are key equipment for achieving precise filling of beverages. Their main function is to accurately fill a certain amount of beverage into beverage bottles to ensure that the volume of each bottle meets the standard requirements, playing an important role in improving production efficiency and product quality.

[0003] However, existing quantitative filling machines have some shortcomings: On the one hand, during the filling process, the positioning of the beverage bottle is not precise enough, and it is easy for it to shift or shake. This will lead to inaccurate docking between the filling head and the beverage bottle, thus affecting the filling accuracy and stability.

[0004] On the other hand, traditional filling machines are not flexible and precise enough in controlling the filling volume, and it is difficult to make quick adjustments according to different sizes of beverage bottles and different types of beverages. When faced with diversified production needs, the production efficiency is low. Utility Model Content

[0005] In view of the shortcomings of the prior art, this utility model provides a quantitative filling machine for canned beverage production, which overcomes the shortcomings of the prior art and effectively solves the problems of inaccurate docking between the filling head and the beverage bottle and low production efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A quantitative filling machine for canned beverage production includes a conveyor, a first support plate welded to one side of the outer wall of the conveyor, and a lifting cylinder fixedly connected to the top outer wall of the first support plate by screws. The piston rod of the lifting cylinder is fixedly connected to a lifting plate, and an array of filling heads are installed on one side of the outer wall of the lifting plate. A second support plate is welded to the outer wall of the other side of the conveyor, and a first and a second flat-push cylinder are installed on the top outer wall of the second support plate. Bottle baffles are fixedly connected to the piston rods of the first and second flat-push cylinders.

[0007] Preferably, a connecting plate is welded to the top outer wall of the second support plate, and a photoelectric sensor is installed on the outer wall of the connecting plate.

[0008] Preferably, a diversion pipe is fixedly connected to the top outer wall of the filling head, and a collection pipe is fixedly connected to the outer wall of one end of the diversion pipe. A liquid outlet pipe is fixedly connected to the outer wall of one side of the collection pipe, and a liquid storage tank is installed on the outer wall of one end of the liquid outlet pipe. A solenoid valve is installed on the outer wall of the liquid outlet pipe, and the liquid storage tank is installed on the top outer wall of the first support plate.

[0009] Preferably, the top outer wall of the first support plate is fixedly connected with symmetrically distributed guide rods, and the guide rods are slidably connected to the inner wall of the lifting plate.

[0010] Preferably, guide frames are welded to the inner walls of both sides of the conveyor, and beverage bottles are placed on the conveyor belt of the conveyor, with the beverage bottles positioned between the two guide frames.

[0011] Preferably, the bottle baffle connected to the first flat-push cylinder is located on one side of the beverage bottle, and the bottle baffle connected to the second flat-push cylinder is in close contact with the outer wall of the beverage bottle.

[0012] The beneficial effects of this utility model are as follows: 1. The quantitative filling machine for canned beverage production designed in this paper allows beverages in the storage tank to enter the filling head through the liquid outlet pipe, the manifold pipe and the diverter pipe. The solenoid valve on the liquid outlet pipe can accurately control the flow rate and filling time of the beverage. Combined with the lifting cylinder driving the lifting plate and the filling head to lift and lower, it realizes accurate quantitative filling of beverage bottles of different specifications, improves the automation level of the equipment, reduces manual intervention, reduces production costs and improves production efficiency. 2. The quantitative filling machine for canned beverage production designed in this paper uses a first and a second horizontal push cylinder to drive the setting of the bottle baffle. Combined with photoelectric sensors to automatically detect the position of the beverage bottle, it can accurately position and block the beverage bottle. With the guide frames on both sides of the conveyor, it can effectively prevent the beverage bottle from shifting or shaking during the conveying process, ensuring that the filling head can accurately connect with the beverage bottle, thus improving the filling accuracy and stability. Attached Figure Description

[0013] Figure 1 This is a front view of the overall structure of a quantitative filling machine for canned beverage production proposed in this utility model; Figure 2 This is a side view of the overall structure of a quantitative filling machine for canned beverage production proposed in this utility model; Figure 3 This is an enlarged schematic diagram of part A of a quantitative filling machine for canned beverage production proposed in this utility model; Figure 4 This is a schematic diagram of the lifting plate connection structure of a quantitative filling machine for canned beverage production proposed in this utility model.

[0014] In the diagram: 1. Conveyor; 2. First support plate; 3. Lifting cylinder; 4. Lifting plate; 5. Filling head; 6. Second support plate; 7. First horizontal push cylinder; 8. Second horizontal push cylinder; 9. Bottle baffle; 10. Connecting plate; 11. Photoelectric sensor; 12. Diverter pipe; 13. Collector pipe; 14. Discharge pipe; 15. Storage tank; 16. Solenoid valve; 17. Guide rod; 18. Guide frame. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0016] Reference Figures 1-4 Example 1: A quantitative filling machine for canned beverage production includes a conveyor 1. A first support plate 2 is welded to one side of the outer wall of the conveyor 1, and a lifting cylinder 3 is fixedly connected to the top outer wall of the first support plate 2 by screws. The piston rod of the lifting cylinder 3 is fixedly connected to a lifting plate 4, and an array of filling heads 5 are installed on one side of the outer wall of the lifting plate 4. Symmetrically distributed guide rods 17 are fixedly connected to the top outer wall of the first support plate 2, and the guide rods 17 are slidably connected to the inner wall of the lifting plate 4.

[0017] The lifting cylinder 3 drives the lifting plate 4 to slide up and down along the guide rod 17 through the extension and retraction of the piston rod. The guide rod 17 plays a good guiding role, ensuring the smoothness and accuracy of the movement of the lifting plate 4, so that the filling head 5 can accurately descend above the beverage bottle for filling, and rise and reset after filling, providing the basic conditions for accurate filling.

[0018] In this embodiment, the beverage in the storage tank 15 enters the filling head 5 through the outlet pipe 14, the manifold 13 and the branch pipe 12. The solenoid valve 16 on the outlet pipe 14 can precisely control the flow rate and filling time of the beverage. Combined with the lifting cylinder 3 driving the lifting plate 4 and the filling head 5 to lift and lower, it realizes precise quantitative filling of beverage bottles of different specifications, improves the automation level of the equipment, reduces manual intervention, reduces production costs and improves production efficiency.

[0019] In embodiment 2, a second support plate 6 is welded to the outer wall of the other side of the conveyor 1, and a first flat-push cylinder 7 and a second flat-push cylinder 8 are installed on the top outer wall of the second support plate 6. Bottle baffles 9 are fixedly connected to the piston rods of the first flat-push cylinder 7 and the second flat-push cylinder 8. A connecting plate 10 is welded to the top outer wall of the second support plate 6, and a photoelectric sensor 11 is installed on the outer wall of the connecting plate 10.

[0020] When the beverage bottle is conveyed to the designated position by the conveyor belt of conveyor 1, the photoelectric sensor 11 detects the presence of the beverage bottle and transmits the signal to the control system. The control system then controls the first flat-push cylinder 7 and the second flat-push cylinder 8 to work, and their piston rods extend to drive the bottle baffle 9 to move, thereby accurately positioning and blocking the beverage bottle, preventing the beverage bottle from moving further, and ensuring that the filling head 5 can accurately fill it.

[0021] In this embodiment, the first flat-push cylinder 7 and the second flat-push cylinder 8 drive the setting of the bottle baffle 9. Combined with the photoelectric sensor 11 to automatically detect the position of the beverage bottle, the beverage bottle can be accurately positioned and blocked. With the help of the guide frames 18 on both sides of the conveyor 1, the deviation or shaking of the beverage bottle during the conveying process is effectively avoided, ensuring that the filling head 5 can accurately connect with the beverage bottle, thus improving the filling accuracy and stability.

[0022] A diversion pipe 12 is fixedly connected to the top outer wall of the filling head 5, and a collection pipe 13 is fixedly connected to the outer wall of one end of the diversion pipe 12. A liquid outlet pipe 14 is fixedly connected to the outer wall of one side of the collection pipe 13, and a liquid storage tank 15 is installed on the outer wall of one end of the liquid outlet pipe 14. A solenoid valve 16 is installed on the outer wall of the liquid outlet pipe 14, and the liquid storage tank 15 is installed on the top outer wall of the first support plate 2.

[0023] The storage tank 15 is used to store the beverage to be filled. The beverage flows out through the outlet pipe 14, is collected by the manifold 13, and then evenly distributed to each filling head 5 through the distributor pipe 12. The solenoid valve 16 can precisely control the opening and closing of the outlet pipe 14 and the flow rate according to the instructions of the control system, thereby achieving precise control of the filling volume.

[0024] Guide frames 18 are welded to the inner walls of both sides of the conveyor 1, and beverage bottles are placed on the conveyor belt of the conveyor 1. The beverage bottles are positioned between the two guide frames 18. The bottle baffle 9 connected to the first flat-push cylinder 7 is located on one side of the beverage bottle, and the bottle baffle 9 connected to the second flat-push cylinder 8 is in close contact with the outer wall of the beverage bottle.

[0025] The guide frame 18 limits the position of the beverage bottles during the conveying process to prevent them from shifting. Combined with the positioning function of the bottle baffles 9, this further ensures the accuracy of the bottle's position during filling. The two bottle baffles 9 enhance the blocking and positioning effect on the beverage bottles, ensuring a stable filling process.

[0026] Working principle: When the quantitative filling machine for canned beverage production starts working, the beverage bottles are placed on the conveyor belt of the conveyor 1. Driven by the conveyor belt, the beverage bottles are conveyed forward along the conveyor 1. During the conveying process, the beverage bottles are always located between the two guide frames 18 to ensure the accuracy of their conveying path.

[0027] When the beverage bottle is conveyed into the detection range of the photoelectric sensor 11, the photoelectric sensor 11 detects the signal from the beverage bottle and transmits the signal to the control system. After receiving the signal, the control system first controls the first flat-push cylinder 7 and the second flat-push cylinder 8 to operate, extending their piston rods and driving the bottle baffle 9 to move, accurately blocking the beverage bottle at the filling position and preventing the beverage bottle from moving further.

[0028] Next, the control system controls the lifting cylinder 3 to work. The piston rod of the lifting cylinder 3 moves, causing the lifting plate 4 to slide down along the guide rod 17, thereby causing the filling head 5 installed on the lifting plate 4 to descend above the bottle mouth of the beverage bottle.

[0029] After the filling head 5 descends into position, the control system opens the solenoid valve 16 on the outlet pipe 14, allowing the beverage in the storage tank 15 to flow out through the outlet pipe 14. After being collected by the manifold 13, the beverage is then distributed to each filling head 5 by the distributor 12, and finally, the beverage is precisely filled into the beverage bottle through the filling head 5. During the filling process, the solenoid valve 16 precisely controls the flow rate of the beverage according to the set filling volume and filling time to achieve quantitative filling.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dosing filler for the production of canned drinks, comprising a conveyor (1), characterised in that, The conveyor (1) has a first support plate (2) welded to one side of its outer wall, and a lifting cylinder (3) is fixedly connected to the top outer wall of the first support plate (2) by screws. The piston rod of the lifting cylinder (3) is fixedly connected to a lifting plate (4), and an array of filling heads (5) are installed on one side of the outer wall of the lifting plate (4). The conveyor (1) has a second support plate (6) welded to the outer wall on the other side, and the top outer wall of the second support plate (6) is equipped with a first flat-push cylinder (7) and a second flat-push cylinder (8) that are distributed adjacent to each other. Bottle baffles (9) are fixedly connected to the piston rods of the first flat-push cylinder (7) and the second flat-push cylinder (8).

2. The filling machine for producing canned beverages according to claim 1, characterized in that, A connecting plate (10) is welded to the top outer wall of the second support plate (6), and a photoelectric sensor (11) is installed on the outer wall of the connecting plate (10).

3. The liquid filling machine according to claim 1, wherein A diversion pipe (12) is fixedly connected to the top outer wall of the filling head (5), and a collection pipe (13) is fixedly connected to the outer wall of one end of the diversion pipe (12). A liquid outlet pipe (14) is fixedly connected to the outer wall of one side of the collection pipe (13), and a liquid storage tank (15) is installed on the outer wall of one end of the liquid outlet pipe (14). A solenoid valve (16) is installed on the outer wall of the liquid outlet pipe (14), and the liquid storage tank (15) is installed on the top outer wall of the first support plate (2).

4. The liquid filling machine according to claim 1, wherein The top outer wall of the first support plate (2) is fixedly connected with symmetrically distributed guide rods (17), and the guide rods (17) are slidably connected to the inner wall of the lifting plate (4).

5. The filling machine for producing canned beverages according to claim 1, characterized in that, The inner walls of both sides of the conveyor (1) are welded with guide frames (18), and beverage bottles are placed on the conveyor belt of the conveyor (1), with the beverage bottles positioned between the two guide frames (18).

6. The liquid filling machine according to claim 1, wherein The bottle baffle (9) connected to the first flat-push cylinder (7) is located on one side of the beverage bottle, and the bottle baffle (9) connected to the second flat-push cylinder (8) is in close contact with the outer wall of the beverage bottle.

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