AGM glass fiber separator production water treatment equipment

Abstract

This application relates to water treatment equipment for AGM fiberglass separator production, belonging to the field of AGM fiberglass separator production technology. It includes a water storage base with a protective cover at its upper end. The protective cover has openings at the front and bottom. A filter screen cylinder extending through to the outer rear side of the protective cover is located on the rear wall of the inner cavity of the protective cover. A drive assembly for rotating the filter screen cylinder is provided on the water storage base. The inner wall of the filter screen cylinder has spiral conveying ribs, and a water-blocking cylinder is connected to the front end of the filter screen cylinder. In this AGM fiberglass separator production water treatment equipment, the rotation of the filter screen cylinder drives the spiral conveying ribs to spirally convey fibers and large particulate impurities to the water-blocking cylinder for discharge. The water-blocking cylinder prevents water from being discharged along with the filter, avoiding filter blockage. An automatic valve opens to allow sediment to be discharged from the discharge pipe, improving the water treatment effect and facilitating the discharge of treated water from the drainage pipe. After mixing with slurry, the water undergoes molding, achieving multiple water recycling.

Description

Technical Field

[0001] This utility model relates to the field of AGM fiberglass separator production technology, specifically to AGM fiberglass separator production water treatment equipment. Background Technology

[0002] The battery's electrode assembly consists of positive plates, negative plates, and AGM separators. The AGM separators serve as an insulating layer between the positive and negative plates and also as a storage space for the electrolyte. The integrity and damage of the AGM separators during assembly directly affect the battery's lifespan and reliability.

[0003] In the existing technology, when the slurry is formed in the AGM partition molding machine, a large amount of wastewater is generated. This wastewater is usually discharged in the form of sewage and cannot be treated and reused, resulting in a large waste of water resources. Therefore, we propose a water treatment equipment for AGM fiberglass partition production to solve this defect of the existing technology. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a water treatment equipment for the production of AGM fiberglass partitions.

[0005] To achieve the above objectives, the present invention provides the following technical solution: AGM fiberglass partition production water treatment equipment, including a water storage base, a protective cover at the upper end of the water storage base, openings at the front and bottom of the protective cover, a filter screen cylinder passing through to the outer side of the rear of the protective cover on the rear side wall of the inner cavity of the protective cover, and a drive assembly for driving the filter screen cylinder to rotate on the water storage base.

[0006] The inner wall of the filter screen cylinder is provided with spiral conveying ribs. The front end of the filter screen cylinder is connected to a water baffle cylinder, and the rear end of the filter screen cylinder is connected to a rotating cylinder that rotates around the center. The other end of the rotating cylinder is connected to a water inlet pipe that rotates around the center.

[0007] The bottom of the water storage base is connected to a pair of sedimentation cylinders, and the water storage base is equipped with a control component for opening and closing the opening of the sedimentation cylinders.

[0008] The sedimentation cylinder contains activated carbon granules;

[0009] The lower end of the sedimentation tank is equipped with a discharge pipe, and an automatic on / off valve is connected to the outside of the discharge pipe.

[0010] Using the above technical solution, the wastewater generated by the AGM partition forming machine enters the filter cylinder connected to the rotating drum through the inlet pipe. The filter cylinder filters the fibers and large particles in the wastewater, storing the filtered fibers and large particles in the filter cylinder. The water falls into the water storage base, and the drive component drives the filter cylinder to rotate. While the protective cover prevents water splashing, the rotation of the filter cylinder drives the spiral conveyor ribs to spirally convey the fibers and large particles to the water baffle cylinder for discharge. The water baffle cylinder prevents water from being discharged together, avoiding filter blockage.

[0011] After filtration, the water is stored in a water storage tank and settles into a sedimentation tank. Activated carbon particles adsorb and precipitate fine impurities in the water. When the sediment in the sedimentation tank needs to be treated, the sedimentation tank is closed by the control component, and the automatic valve opens to allow the sediment to be discharged from the discharge pipe, improving the water treatment effect and facilitating the discharge of the treated water from the drainage pipe. After being mixed with slurry, the water is then molded, realizing multiple recycling of water.

[0012] As a preferred technical solution of this utility model, the front surface of the water storage seat is provided with a storage seat located below the water baffle cylinder.

[0013] Using the above technical solution, the filtered fibers and large particulate impurities are discharged from the water-blocking cylinder and stored in the storage seat, which facilitates the collection and reuse of fibers.

[0014] As a preferred embodiment of this utility model, the water-blocking cylinder and the filter cylinder are concentric, and the inner diameter of the water-blocking cylinder is smaller than the inner diameter of the filter cylinder.

[0015] The above technical solution facilitates the effective blocking of water by the water-blocking cylinder.

[0016] As a preferred technical solution of this utility model, the driving component includes a driving motor disposed on the upper end of the protective cover, and a transmission disc is provided at the output end of the driving motor and the outside of the filter cylinder, and a transmission belt is sleeved between the outside of the transmission disc.

[0017] Using the above technical solution, the drive motor drives the transmission disc to rotate, and the transmission belt drives the filter cylinder to rotate synchronously.

[0018] As a preferred technical solution of this utility model, the control component includes a pair of hydraulic push rods disposed on the front side wall of the water storage seat, the push rod of the hydraulic push rod passing through the interior of the water storage seat, and the push rod is provided with a cover that fits and seals against the bottom wall of the water storage seat.

[0019] When the push rod is in the fully extended state, the cap seals the opening of the sedimentation cylinder.

[0020] Using the above technical solution, the hydraulic push rod moves the cover, thereby opening and sealing the sedimentation tank.

[0021] As a preferred embodiment of this utility model, an output motor is provided on the outside of the sedimentation cylinder, and a stirring rod located inside the sedimentation cylinder is provided at the output end of the output motor.

[0022] Using the above technical solution, the output motor drives the stirring rod to rotate, thereby agitating the activated carbon particles in the sedimentation tank and promoting the separation of impurities attached to the activated carbon particles and their discharge together with the precipitate.

[0023] As a preferred embodiment of this utility model, the protective cover is provided with a rotating sleeve that is rotatably connected to the outside of the filter cylinder.

[0024] By adopting the above technical solution, the rotating sleeve limits the rotation of the filter cylinder, thereby improving the stability of the filter cylinder's rotation.

[0025] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0026] 1. This AGM fiberglass partition water treatment equipment allows water to enter through an inlet pipe into a filter cylinder connected to a rotating drum. The filter cylinder filters out fibers and large particles of impurities in the wastewater, storing the filtered fibers and large particles inside. Water falls into a water storage base, and the drive assembly rotates the filter cylinder. While the protective cover prevents water from splashing, the rotation of the filter cylinder drives the spiral conveyor ribs to spirally transport the fibers and large particles to the water baffle for discharge. The water baffle prevents water from being discharged along with the filter, thus avoiding clogging.

[0027] After filtration, the water is stored in a water storage tank and settles into a sedimentation tank. Activated carbon particles adsorb and precipitate fine impurities in the water. When the sediment in the sedimentation tank needs to be treated, the sedimentation tank is closed by the control component, and the automatic valve opens to allow the sediment to be discharged from the discharge pipe, improving the water treatment effect and facilitating the discharge of the treated water from the drainage pipe. After being mixed with slurry, the water is then molded, realizing multiple recycling of water.

[0028] 2. In this AGM fiberglass separator water treatment equipment, the filtered fibers and large particulate impurities are discharged from the baffle cylinder and stored in the storage seat, which facilitates the collection and reuse of fibers. The output motor drives the stirring rod to rotate, thereby agitating the activated carbon particles in the sedimentation cylinder, promoting the separation of impurities attached to the activated carbon particles and discharging them together with the sediment. Attached Figure Description

[0029] Figure 1 This is a perspective view of the present utility model;

[0030] Figure 2 This is a side view of the present invention;

[0031] Figure 3 This is a perspective view of the deflection of this utility model;

[0032] Figure 4 This is a perspective view of the present invention in cross-section;

[0033] Figure 5 This utility model Figure 4 The front view;

[0034] Figure 6 This is a longitudinal sectional perspective view of the present invention;

[0035] Figure 7 This is a bottom-view perspective view of the present invention.

[0036] In the diagram: 1. Water storage base; 2. Protective cover; 3. Filter screen cylinder; 4. Drive motor; 5. Transmission disc; 6. Transmission belt; 7. Spiral conveyor ribs; 8. Water baffle; 9. Rotating sleeve; 10. Storage base; 11. Rotating cylinder; 12. Water inlet pipe; 13. Sedimentation cylinder; 14. Hydraulic push rod; 15. Cover; 16. Discharge pipe; 17. Automatic switch valve; 18. Output motor; 19. Stirring rod; 20. Drainage pipe. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] Please see Figures 1 to 4 The AGM fiberglass partition production water treatment equipment in this embodiment mainly consists of a water storage base 1, a protective cover 2, a filter screen cylinder 3, a drive component, a sedimentation cylinder 13, and a control component. All parts work together to treat and recycle the wastewater generated by the AGM partition molding machine.

[0039] The water storage base 1 is the main container of the entire equipment, used to store filtered water. The lower end of the water storage base 1 is equipped with a support base to improve the stability of the overall equipment. A pair of sedimentation cylinders 13 are connected to its bottom. The sedimentation cylinders 13 are used to settle fine impurities in the water. Activated carbon particles are stored in the sedimentation cylinders 13, which can further adsorb impurities in the water. The lower surface of the sedimentation cylinders 13 is connected to a discharge pipe 16. An automatic switch valve 17 is connected to the outside of the discharge pipe 16 to control the discharge of sediment. The upper part of the water storage base 1 is connected to a drain pipe 20. The treated water can be discharged through the drain pipe 20 and mixed with slurry for molding. The drain pipe 20 is located at the top of the water to ensure that the discharged water is the supernatant.

[0040] A storage seat 10 located below the water-blocking cylinder 8 is fixed to the front surface of the water storage seat 1. This storage seat 10 is used to store fibers and large particulate impurities discharged from the water-blocking cylinder 8, making it convenient to collect and reuse the fibers.

[0041] The protective cover 2 is fixed to the upper end of the water storage base 1, with openings on its front and bottom. The rear wall of the inner cavity of the protective cover 2 has a filter screen cylinder 3 that passes through to the outer rear side of the protective cover 2. The protective cover 2 can prevent water from splashing during the rotation of the filter screen cylinder 3. A rotating sleeve 9 is fixed inside the protective cover 2 and rotates to the outside of the filter screen cylinder 3. The rotating sleeve 9 limits the rotation of the filter screen cylinder 3 and improves the stability of the rotation of the filter screen cylinder 3.

[0042] The filter cylinder 3 is the core component of wastewater filtration. Its inner wall is fixed with spiral conveying ribs 7. The front end of the filter cylinder 3 is connected to a water-blocking cylinder 8. The water-blocking cylinder 8 is concentric with the filter cylinder 3, and the inner diameter of the water-blocking cylinder 8 is smaller than that of the filter cylinder 3. This facilitates the water-blocking cylinder 8 to effectively block water and prevent water from being discharged along with fibers and large particles. The rear end of the filter cylinder 3 is rotatably connected to a rotating cylinder 11. The other end of the rotating cylinder 11 is connected to a water inlet pipe 12, ensuring that the water inlet pipe 12 will not rotate synchronously when the filter cylinder 3 rotates. Wastewater generated by the AGM partition forming machine enters the rotating cylinder 11 through the water inlet pipe 12 and then enters the filter cylinder 3.

[0043] The water storage base 1 is equipped with a drive assembly for driving the filter cylinder 3 to rotate. The drive assembly includes a drive motor 4 fixed to the upper surface of the protective cover 2. The output end of the drive motor 4 and the outside of the filter cylinder 3 are both fixed with a transmission disc 5 at the same center. A transmission belt 6 is sleeved between the outside of the transmission disc 5 and the outside of the transmission disc 5. When the drive motor 4 is working, it drives the transmission disc 5 at its output end to rotate. Through the transmission of the transmission belt 6, the transmission disc 5 outside the filter cylinder 3 is driven to rotate, thereby making the filter cylinder 3 rotate synchronously.

[0044] Please see Figures 5 to 7The water storage base 1 is equipped with a control component for controlling the opening and closing of the sedimentation cylinder 13. The control component includes a pair of hydraulic push rods 14 located on the front side wall of the water storage base 1. The push rod of the hydraulic push rod 14 passes through the interior of the water storage base 1, and a cover 15 is fixed to the push rod to seal against the bottom wall of the water storage base 1. When the push rod is in the fully extended state, the cover 15 seals the opening of the sedimentation cylinder 13. When it is necessary to process the sediment in the sedimentation cylinder 13, the hydraulic push rod 14 retracts, driving the cover 15 to move and open the opening of the sedimentation cylinder 13. At this time, the automatic switch valve 17 opens, and the sediment can be discharged from the discharge pipe 16.

[0045] An output motor 18 is fixed to the outside of the sedimentation cylinder 13. A stirring rod 19 located inside the sedimentation cylinder 13 is fixed to the output end of the output motor 18. When the output motor 18 is working, it drives the stirring rod 19 to rotate, stirring the activated carbon particles inside the sedimentation cylinder 13, promoting the separation of impurities attached to the activated carbon particles, and discharging them together with the precipitate, thereby improving the treatment effect of the precipitate.

[0046] The main structural components, such as the water storage base 1, protective cover 2, filter screen cylinder 3, water baffle cylinder 8, rotating cylinder 11, and sedimentation cylinder 13, can be made of stainless steel. Stainless steel has the advantages of corrosion resistance, high strength, and long service life, and can adapt to the working environment of wastewater treatment, ensuring the stable operation of the equipment.

[0047] The spiral conveyor rib 7 can be made of high-strength plastic or metal, depending on the actual usage requirements and cost considerations. High-strength plastic has the characteristics of being lightweight and corrosion-resistant, while metal has higher strength and wear resistance.

[0048] The transmission belt 6 can be made of rubber. Rubber transmission belts have good elasticity and wear resistance, which can ensure the stability and reliability of transmission.

[0049] Power components such as hydraulic push rod 14, drive motor 4, and output motor 18 should be selected from reliable and stable products to ensure the normal operation of the equipment. Automatic switching valve 17 can be an electric ball valve or a solenoid valve, depending on the control accuracy and flow requirements.

[0050] This equipment can be equipped with a control system to control the operation of each power component. The control system can use a programmable logic controller (PLC) as the core control unit, and realize the automated control of components such as drive motor 4, hydraulic push rod 14, output motor 18, and automatic switching valve 17 through programming.

[0051] The control system can also be equipped with a human-machine interface (HMI), through which operators can view the equipment's operating parameters and status in real time, and perform manual operations and parameter settings, thereby improving the equipment's ease of operation and controllability.

[0052] Usage steps:

[0053] Wastewater inlet: Wastewater generated during the forming process of the AGM partition molding machine enters the rotating drum 11 through the water inlet pipe 12, and then flows into the filter screen cylinder 3.

[0054] Wastewater filtration: The filter screen 3 filters out fibers and large particulate impurities in the wastewater, storing the filtered fibers and large particulate impurities inside the filter screen 3, while the water falls into the water storage base 1.

[0055] Impurity discharge: The drive motor 4 works, and drives the filter cylinder 3 to rotate through the transmission disc 5 and the transmission belt 6. When the filter cylinder 3 rotates, the spiral conveying ribs 7 spirally convey the fibers and large particles of impurities to the water-blocking cylinder 8 for discharge, and they fall into the storage seat 10 for storage.

[0056] Sedimentation treatment: The filtered water is stored in the water storage base 1 and naturally settles into the sedimentation cylinder 13. The activated carbon particles in the sedimentation cylinder 13 adsorb and precipitate the fine impurities in the water.

[0057] Sediment discharge: When it is necessary to process the sediment in the sedimentation cylinder 13, the control system controls the hydraulic push rod 14 to retract, which drives the cover 15 to move and open the opening of the sedimentation cylinder 13. At the same time, the automatic switch valve 17 opens, and the sediment is discharged from the discharge pipe 16. During the process of discharging the sediment, the output motor 18 works, which drives the stirring rod 19 to rotate and stir the activated carbon particles in the sedimentation cylinder 13, promoting the separation of impurities and their discharge together with the sediment.

[0058] Water recycling: The treated water is discharged through the drainage pipe 20, mixed with the slurry, and then subjected to molding treatment, thus realizing the multiple recycling of water.

[0059] In summary, this utility model of AGM fiberglass partition production water treatment equipment, through reasonable structural design and a perfect control system, can effectively treat the wastewater generated by the AGM partition molding machine, realize water recycling, and has high practical value and application prospects.

[0060] All electrical components mentioned in the text are electrically connected to the main controller and power supply. The main controller can be a conventional and known device such as a computer, and the existing publicly available power connection technology will not be elaborated in the text.

[0061] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. AGM glass fiber separator production water treatment equipment, comprising a water storage seat, characterized in that, The upper end of the water storage base is provided with a protective cover, the front and bottom of the protective cover are open, the rear side wall of the inner cavity of the protective cover is provided with a filter screen cylinder that passes through to the outer side of the rear of the protective cover, and the water storage base is provided with a drive assembly for driving the filter screen cylinder to rotate. The inner wall of the filter screen cylinder is provided with spiral conveying ribs. The front end of the filter screen cylinder is connected to a water baffle cylinder, and the rear end of the filter screen cylinder is connected to a rotating cylinder that rotates around the center. The other end of the rotating cylinder is connected to a water inlet pipe that rotates around the center. The bottom of the water storage base is connected to a pair of sedimentation cylinders, and the water storage base is equipped with a control component for opening and closing the opening of the sedimentation cylinders; The sedimentation cylinder contains activated carbon granules; The lower end of the sedimentation tank is equipped with a discharge pipe, which is connected to an automatic switch valve. The upper end of the water storage base is connected to a drainage pipe.

2. The AGM fiberglass drape production water treatment apparatus of claim 1, wherein: The front surface of the water storage seat is provided with a storage seat located below the water baffle.

3. The AGM fiberglass drape production water treatment apparatus of claim 1, wherein: The water-blocking cylinder and the filter screen cylinder are concentric, and the inner diameter of the water-blocking cylinder is smaller than the inner diameter of the filter screen cylinder.

4. The AGM fiberglass drape production water treatment apparatus of claim 1, wherein: The drive assembly includes a drive motor located at the upper end of the protective cover. The output end of the drive motor and the outside of the filter cylinder are both provided with a transmission disc, and a transmission belt is sleeved between the outer sides of the transmission discs.

5. The AGM fiberglass drape production water treatment apparatus of claim 1, wherein: The control component includes a pair of hydraulic push rods disposed on the front side wall of the water storage base. The push rod of the hydraulic push rod passes through the interior of the water storage base, and the push rod is provided with a cover that fits and seals against the bottom wall of the water storage base. When the push rod is in the fully extended state, the cap seals the opening of the sedimentation cylinder.

6. The AGM fiberglass drape production water treatment apparatus of claim 1, wherein: An output motor is provided on the outside of the sedimentation cylinder, and a stirring rod located inside the sedimentation cylinder is provided at the output end of the output motor.

7. The AGM fiberglass drape production water treatment apparatus of claim 1, wherein: The protective cover is equipped with a rotating sleeve that is rotatably connected to the outside of the filter cylinder.

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