An automated chemical treatment and dosing device

Abstract

This utility model discloses an automated chemical dosing device for pickling, relating to the field of pickling technology. It addresses the problem that existing pickling devices lack automatic dosing mechanisms, requiring manual replenishment of acid. Since the pH value of the pickling solution gradually decreases over long-term use, frequent manual replenishment is not only inefficient but also increases the complexity of production management. The device addresses this issue by fixing a dosing pipe to the lower end of the front face of the concentrated pickling solution storage tank, with a metering pump fixedly installed on the dosing pipe. A pH value detection device is fixedly connected to the lower middle part of the front face of the support platform. A drain pipe and a water injection pipe are fixedly connected to the rear face of the support platform and to both sides of the platform, respectively. A control valve is fixedly connected to the drain pipe, and a quantitative delivery pump is fixedly connected to the water injection pipe. By incorporating the pH value detection device, metering pump, and control device, real-time monitoring and automatic replenishment of the pickling solution's pH value are achieved, avoiding the inconvenience of frequent manual replenishment and improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of acid pickling technology, specifically to an automated chemical treatment and dosing device. Background Technology

[0002] Steel wire rope is a flexible load-bearing component made of multiple strands of high-strength steel wire twisted together. It features high strength, good wear resistance, and excellent elasticity. Its core structure typically consists of a rope core (fiber core or metal core) and outer strands, which are spirally wound to form a tight whole. Based on the direction of twist, it can be classified into interlaced twist, unidirectional twist, etc. Different weaving methods affect its torsional performance. During the production process, steel wire rope usually requires pickling to remove surface oxide scale, rust, and other impurities, ensuring the quality of subsequent processing.

[0003] For example, authorization announcement number CN211972462U discloses a steel wire rope pickling device, including a pickling tank with multiple passing rollers installed inside. The steel wire enters from the rope inlet on the left side of the pickling tank, passes through each passing roller sequentially, and exits from the rope outlet. The pickling tank also includes an upper brush and a lower brush. Heating mechanisms for heating the pickling solution are provided on both sides of the pickling tank. Each heating mechanism includes a heating water pipe, and the upper part of the heating water pipe is connected to a circulating water tank equipped with a heating device via a connecting pipe. A flow control valve is installed on the connecting pipe. The advantages of this invention are: a reasonable structure; the multiple passing rollers allow the steel wire to pass through the pickling tank, increasing the contact time with the pickling solution; and the brushes inside the pickling tank allow for brushing the steel wire rope, resulting in a better pickling effect.

[0004] However, the pickling device in the above technology is not equipped with an automatic dosing device, and the acid solution needs to be replenished manually. Since the pH value of the pickling solution will gradually decrease after long-term use, frequent manual dosing operations are not only inefficient, but also increase the complexity of production management. Therefore, the market urgently needs to develop an automated chemical treatment and dosing device to help people solve the existing problems. Utility Model Content

[0005] The purpose of this utility model is to provide an automated chemical dosing device to solve the problem mentioned in the background art that the pickling device is not equipped with an automatic dosing device and needs to rely on manual replenishment of acid. Since the pH value of the pickling solution will gradually decrease after long-term use, frequent manual replenishment is not only inefficient, but also increases the complexity of production management.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated chemical treatment and dosing device, comprising an acid washing tank, a support platform fixedly connected to the middle of the rear end of the acid washing tank, an acid washing concentrate storage tank fixedly connected to the upper end of the support platform, a filling pipe fixedly connected to the lower end of the front face of the acid washing concentrate storage tank, a metering pump fixedly installed on the filling pipe, a pH value detection device fixedly connected to the lower middle of the front face of the support platform, a drain pipe and a water injection pipe fixedly connected to the rear face of the support platform and on both sides of the support platform, a control valve fixedly connected to the drain pipe, and a quantitative delivery pump fixedly connected to the water injection pipe.

[0007] Preferably, the lower end of the injection pipe extends into the pickling tank, and a detection probe is fixedly connected to the rear end of the pH detection device, with the detection probe extending into the pickling tank.

[0008] Preferably, a first support plate is fixedly connected to both sides of the upper end face of the pickling tank, and a rotating connector is fixedly connected to both the front and rear ends of the upper end of the first support plate. A first guide roller is rotatably connected between the two rotating connectors, and a second guide roller is rotatably connected to both sides of the middle part of the lower end of the pickling tank.

[0009] Preferably, a second support plate is fixedly connected to both sides of the middle of the front end of the upper end of the pickling tank, and a limit tube is fixedly connected to the middle of the lower end of the two second support plates. A rotating shaft is rotatably connected inside the limit tube, and the lower end of the rotating shaft extends into the interior of the pickling tank and is fixedly connected to a plurality of stirring blades on the side end face.

[0010] Preferably, a drive device is fixedly connected to the middle of the upper surface of each of the two second support plates, and a drive motor is fixedly installed inside the drive device.

[0011] Preferably, the upper end of the rotating shaft extends into the drive device and is connected to the output shaft of the drive motor via a coupling.

[0012] Preferably, a control device is fixedly connected to the rear end face of the support platform, and the control device is electrically connected to the pH value detection device, the metering pump, the control valve and the quantitative delivery pump.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) In this utility model, by setting up a pH value detection device, a metering pump and a control device, the pH value of the pickling solution is monitored in real time and automatically replenished, avoiding the trouble of frequent manual replenishment, improving production efficiency, and ensuring the stability of the pickling solution concentration, thereby improving the pickling quality of the wire rope.

[0015] (2) In this utility model, a quantitative delivery pump and control valve are used in conjunction with a drain pipe and a water injection pipe to realize the automatic discharge of waste liquid and the intelligent ratio replenishment of new liquid, which reduces the error of manual operation, reduces the difficulty of production management, and improves the automation level of the pickling process.

[0016] (3) In this utility model, the pickling solution is continuously stirred by the driving motor to drive the stirring plate, so that the concentration distribution of the pickling solution is more uniform, avoiding local concentrations that are too high or too low, further improving the pickling effect, while reducing the waste of pickling solution and reducing production costs. Attached Figure Description

[0017] Figure 1 This is a front view of an automated chemical dosing device according to the present invention;

[0018] Figure 2 This is a rear view of the present invention;

[0019] Figure 3 This is a side sectional view of the pickling concentrate storage tank of this utility model;

[0020] Figure 4 This is a side sectional view of the second support plate of this utility model.

[0021] In the diagram: 1. Pickling tank; 101. First support plate; 102. Rotating connector; 103. First guide roller; 104. Second guide roller; 105. pH value detection device; 106. Detection probe; 2. Second support plate; 201. Limiting tube; 202. Rotating shaft; 203. Stirring blade; 3. Drive device; 301. Drive motor; 4. Support platform; 401. Pickling concentrate storage tank; 402. Filling pipe; 403. Metering pump; 404. Control device; 5. Drain pipe; 501. Control valve; 6. Water injection pipe; 601. Quantitative delivery pump. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Please see Figure 1-4An embodiment of this utility model provides an automated chemical treatment and dosing device, comprising an acid pickling tank 1, a support platform 4 fixedly connected to the middle of the rear end of the acid pickling tank 1, an acid pickling concentrate storage tank 401 fixedly connected to the upper end of the support platform 4, a filling pipe 402 fixedly connected to the lower end of the front face of the acid pickling concentrate storage tank 401, a metering pump 403 fixedly installed on the filling pipe 402, and the lower end of the filling pipe 402 extending into the interior of the acid pickling tank 1; a pH value detection device 105 fixedly connected to the lower end of the middle of the front face of the support platform 4, a detection probe 106 fixedly connected to the rear end of the pH value detection device 105, and the detection probe 106 extending into the interior of the acid pickling tank 1; a drain pipe 5 and a water injection pipe 6 fixedly connected to the rear end face of the support platform 4 and on both sides of the support platform 4, respectively; a control valve 501 fixedly connected to the drain pipe 5; and a quantitative delivery pump 601 fixedly connected to the water injection pipe 6. A control device 404 is fixedly connected to the surface. The control device 404 is electrically connected to the pH value detection device 105, the metering pump 403, the control valve 501, and the quantitative transfer pump 601. When the steel wire rope enters the pickling tank 1 for pickling, the pH value detection device 105 monitors the pH value of the pickling solution in real time through the detection probe 106 and feeds the data back to the control device 404. When the pH value of the pickling solution is lower than the set threshold, the control device 404 starts the metering pump 403 to quantitatively and slowly replenish the concentrated acid solution in the pickling concentrate storage tank 401 into the pickling tank 1 through the injection pipe 402. When the pickling solution in the pickling tank 1 needs to be replaced, the waste liquid is discharged through the drain pipe 5 by opening the control valve 501. After the waste liquid is discharged, new water is injected through the water injection pipe 6 by the quantitative transfer pump 601. At the same time, the metering pump 403 injects concentrated acid solution into the pickling tank 1 to mix with water according to the ratio.

[0024] Please see Figure 1 and Figure 4 A first support plate 101 is fixedly connected to both sides of the upper end face of the pickling tank 1. Rotary connecting parts 102 are fixedly connected to both the front and rear ends of the upper end of the first support plate 101. A first guide roller 103 is rotatably connected between the two rotating connecting parts 102. A second guide roller 104 is rotatably connected to both sides of the middle part of the lower end inside the pickling tank 1. The wire rope passes through the upper end of the first guide roller 103 on one side of the upper end of the pickling tank 1 and enters the interior of the pickling tank 1 downwards. After passing through the lower ends of the two first guide rollers 103, it rises and then passes through the upper end of the first guide roller 103 on the other side of the upper end of the pickling tank 1 and exits.

[0025] Please see Figure 4A second support plate 2 is fixedly connected to both sides of the middle of the front end of the upper end of the pickling tank 1. A limit tube 201 is fixedly connected to the middle of the lower end of the two second support plates 2. A rotating shaft 202 is rotatably connected inside the limit tube 201. The lower end of the rotating shaft 202 extends into the interior of the pickling tank 1 and a plurality of stirring blades 203 are fixedly connected to the side end face. A drive device 3 is fixedly connected to the middle of the upper end of the two second support plates 2. A drive motor 301 is fixedly installed inside the drive device 3. The upper end of the rotating shaft 202 extends into the interior of the drive device 3 and is connected to the output shaft of the drive motor 301 through a coupling. The drive motor 301 drives the rotating shaft 202 to rotate, so that the rotating shaft 202 drives the stirring blades 203 to stir the pickling liquid inside the pickling tank 1.

[0026] Working principle: During use, the steel wire rope enters from the upper end of the first guide roller 103 on one side of the pickling tank 1, is guided by the second guide roller 104 inside the tank, and then exits from the first guide roller 103 on the other side, forming a continuous pickling path. The drive motor 301 drives the stirring plate 203 to continuously stir the pickling solution through the rotating shaft 202, ensuring uniform distribution of the solution. The pH value detection device 105 monitors the pH value of the pickling solution in real time through the detection probe 106. When the value is lower than the set threshold, the control device 404 automatically starts the metering pump 403 to quantitatively replenish the concentrated acid solution in the pickling concentrate storage tank 401 into the pickling tank 1 through the injection pipe 402; at the same time, the quantitative delivery pump 601 replenishes clean water through the water injection pipe 6 to maintain the solution ratio balance. When the pickling solution inside pickling tank 1 needs to be replaced, the waste liquid is discharged through drain pipe 5 by opening control valve 501. After the waste liquid is discharged, new water is injected through water injection pipe 6 by metering pump 601. At the same time, metering pump 403 injects concentrated acid solution into pickling tank 1 according to the ratio to mix with water, and stirring plate 203 continuously stirs and mixes evenly. The whole process requires no manual intervention, effectively improving the stability and production efficiency of the pickling process.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic liquid treatment dosing device comprising an acid washing tank (1), characterized in that: A support platform (4) is fixedly connected to the middle of the rear end of the pickling tank (1). A pickling concentrate storage tank (401) is fixedly connected to the upper end of the support platform (4). A filling pipe (402) is fixedly connected to the lower end of the front end of the pickling concentrate storage tank (401). A metering pump (403) is fixedly installed on the filling pipe (402). A pH value detection device (105) is fixedly connected to the lower end of the middle of the front end of the support platform (4). A drain pipe (5) and a water injection pipe (6) are fixedly connected to the rear end of the support platform (4) and to both sides of the support platform (4). A control valve (501) is fixedly connected to the drain pipe (5). A quantitative delivery pump (601) is fixedly connected to the water injection pipe (6).

2. The automatic liquid treatment dosing device according to claim 1, characterized in that: The lower end of the filling pipe (402) extends into the pickling tank (1), and the rear end of the pH value detection device (105) is fixedly connected to the detection probe (106), which extends into the pickling tank (1). 3.The automatic liquid handling and dosing device according to claim 1, characterized in that: The pickling tank (1) is fixedly connected to both sides of the upper end face of the first support plate (101). The front and rear ends of the upper end of the first support plate (101) are fixedly connected to the rotating connector (102). The two rotating connectors (102) are rotatably connected to the first guide roller (103). The lower end of the pickling tank (1) is rotatably connected to both sides of the middle part of the interior. The second guide roller (104) is rotatably connected to both sides of the middle part of the interior.

4. The automatic liquid handling dosing device according to claim 1, characterized in that: The pickling tank (1) has two second support plates (2) fixedly connected to the middle of the front end of the upper end face. The two second support plates (2) have a limit tube (201) fixedly connected to the middle of the lower end face. The limit tube (201) has a rotating shaft (202) rotatably connected inside. The lower end of the rotating shaft (202) extends into the pickling tank (1) and has multiple stirring plates (203) fixedly connected to the side end face.

5. The automatic liquid handling dosing device according to claim 4, characterized in that: A drive device (3) is fixedly connected to the middle of the upper surface of each of the two second support plates (2), and a drive motor (301) is fixedly installed inside the drive device (3).

6. The automatic liquid handling dosing device according to claim 5, characterized in that The upper end of the rotating shaft (202) extends into the drive device (3) and is connected to the output shaft of the drive motor (301) via a coupling.

7. The automatic liquid handling device according to claim 1, wherein: The rear end face of the support platform (4) is fixedly connected to a control device (404), which is electrically connected to the pH value detection device (105), the metering pump (403), the control valve (501) and the quantitative delivery pump (601).

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