A BBR biological rotating disc integrated biochemical filter
By designing an aerator and vibration mechanism, the problem of insufficient oxygen in the BBR biological rotating disc system was solved, enabling the regulation of oxygen supply and the removal of biofilm, thereby improving the cleaning efficiency and stability of wastewater treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HOMA MUNICIPAL TONG SEWAGE TREATMENT CO LTD
- Filing Date
- 2025-08-28
- Publication Date
- 2026-07-31
AI Technical Summary
Insufficient oxygen in existing BBR biological rotating disc systems leads to decreased cleaning efficiency and affects wastewater treatment results.
By designing an aerator, regulating mechanism, and vibration mechanism, the oxygen supply is regulated and the biofilm is removed by vibration, ensuring sufficient oxygen and preventing the biofilm from becoming too thick.
It improves the cleaning efficiency of wastewater treatment, solves the problem of insufficient oxygen, and ensures the stability and reliability of the treatment effect.
Smart Images

Figure CN224578121U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of BBR biological rotating disc technology, and particularly to a BBR biological rotating disc integrated biochemical filter. Background Technology
[0002] In the BBR biological rotating disc integrated biological filter, the design of the rotating disc is crucial, as it directly affects the uniformity of water treatment, oxygen distribution, and system stability. To meet the needs of different water qualities, the rotating disc should adopt a multi-layer structure and a dynamic speed regulation system to achieve efficient water mixing and gas exchange. High-temperature and corrosion-resistant materials should be selected to enhance the durability of the equipment, and a monitoring system should be equipped to reflect the operating status in real time, ensuring that excellent treatment performance can still be maintained under high load conditions. This is a key challenge in the design.
[0003] A typical BBR (Biological Rotating Disc) integrated biofilter consists of three parts: a biological rotating disc unit, a reaction tank, and a drive system. The biological rotating disc unit, as the core functional component of the filter, utilizes a highly active biofilm attached to its surface and a special disc structure design to ensure efficient organic matter degradation and nitrogen and phosphorus removal during wastewater treatment. The reaction tank, as the foundation of the filter, employs a zoned design and optimized water flow channel structure to stably accommodate wastewater and guide it into full contact with the biological rotating discs during operation. The drive system, through precise speed control and reliable power transmission, ensures uniform rotation of the biological rotating discs. This avoids biofilm detachment due to excessive speed and prevents insufficient contact efficiency between wastewater and biofilm due to insufficient speed, ultimately ensuring the reliability and consistent treatment effect of the filter during long-term, continuous operation, meeting the wastewater treatment needs of different scenarios.
[0004] In BBR biofilm systems, insufficient oxygen significantly affects cleaning efficiency because the metabolic activities of microorganisms depend on a sufficient oxygen supply. When the oxygen supply is insufficient, aerobic microorganisms in the biofilm cannot effectively carry out degradation reactions, resulting in a decrease in pollutant removal rate. Insufficient oxygen also leads to the proliferation of anaerobic microorganisms, producing odors and harmful gases, thereby further reducing the overall water treatment effect and water quality. To address these issues, a BBR biological rotating disc integrated biochemical filter is proposed. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a BBR biological rotating disc integrated biochemical filter, which aims to improve the problem of insufficient oxygen in the BBR biofilm leading to a decrease in cleaning efficiency in the existing technology.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A BBR biological rotating disc integrated biochemical filter includes a tank body, an air supply unit fixedly connected to the outside of the tank body, an adjustment mechanism fixedly connected to the outside of the air supply unit, and a vibration mechanism installed inside the tank body. The adjusting mechanism includes a fixed shell, which is fixedly connected to the outside of the air supply unit. A hydraulic cylinder is fixedly connected inside the fixed shell. A sliding plate is fixedly connected to the drive end of the hydraulic cylinder. A rotating block one is slidably connected to the outside of the sliding plate. A rotating block two is slidably connected to the outside of the sliding plate. A drive assembly is fixedly connected inside the tank. As a further description of the above technical solution: The drive assembly includes a motor, which is externally fixedly connected to the outside of the pool body. A rotating frame is fixedly connected to the drive end of the motor, and multiple support plates are fixedly connected to the outside of the rotating frame. As a further description of the above technical solution: The vibration mechanism includes multiple culture dishes, the outside of which are slidably connected to the inner wall of the support plate, and a driving device is fixedly connected inside the culture dish. Two centrifuge blocks are fixedly connected to the driving end of the driving device, and two support columns are slidably connected to the inner wall of the culture dish. As a further description of the above technical solution: The rotating block is externally fixedly connected to a rotating shaft, and the rotating shaft is externally rotatably connected to the inner wall of the gas supply unit. As a further description of the above technical solution: A fan blade one is fixedly connected to the outside of the rotating shaft, and a fan blade two is rotatably connected to the outside of the rotating shaft; As a further description of the above technical solution: The second fan blade is externally fixedly connected to the outside of the second rotating block, and the sliding plate is externally slidably connected to the inner wall of the fixed shell. As a further description of the above technical solution: A spring is fixedly connected to the outside of the culture dish, and the spring is fixedly connected to the inner wall of the support plate. A sensor is fixedly connected to one side of the culture dish. As a further description of the above technical solution: Two sludge discharge pipes are fixedly connected to the outside of the pool body, and a water inlet pipe is fixedly connected to the outside of the pool body.
[0007] This utility model has the following beneficial effects: 1. In this utility model, the hydraulic cylinder drives the sliding plate to move, the sliding plate drives rotating block one and rotating block two to rotate, rotating block one drives the rotating shaft to move, the rotating shaft drives fan blade one to rotate, and rotating block two drives fan blade two to rotate. The rotation between fan blade one and fan blade two does not affect the movement. The inner wall of the air supply unit provides support for the rotating shaft, so the air supply effect of the air supply unit can be adjusted, which solves the problem of insufficient oxygen in BBR biofilm leading to a decrease in cleaning efficiency.
[0008] 2. In this utility model, when the driving device on the culture dish is activated, the driving device drives the two centrifuge blocks to rotate. As a result, the culture dish will cause the spring to compress, causing the support column to slide on the inner wall of the culture dish. Therefore, excess biofilm is vibrated and falls into the water and is discharged from the sludge discharge pipe, thus solving the problem of excessive biofilm thickness affecting the treatment effect. Attached Figure Description
[0009] Figure 1 This is a three-dimensional schematic diagram of the tank body of a BBR biological rotating disc integrated biochemical filter proposed in this utility model. Figure 2 This is a schematic diagram of the drive component of a BBR biological rotating disc integrated biochemical filter proposed in this utility model; Figure 3 This is a schematic diagram of the regulating mechanism of a BBR biological rotating disc integrated biochemical filter proposed in this utility model; Figure 4 This is a schematic diagram of the vibration mechanism of a BBR biological rotating disc integrated biochemical filter proposed in this utility model.
[0010] Legend: 1. Tank body; 2. Air supply unit; 3. Adjustment mechanism; 31. Fixed shell; 32. Hydraulic cylinder; 33. Sliding plate; 34. Rotating block one; 35. Rotating shaft; 36. Rotating block two; 37. Fan blade one; 38. Fan blade two; 4. Water inlet pipe; 5. Drive assembly; 51. Motor; 52. Rotating frame; 53. Support plate; 6. Vibration mechanism; 61. Support column; 62. Petri dish; 63. Drive device; 64. Centrifuge block; 65. Spring; 66. Sensor; 7. Sludge discharge pipe. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0012] Reference Figures 1 to 3This utility model provides an embodiment of a BBR biological rotating disc integrated biochemical filter, including a tank box 1. An air supply unit 2 is fixedly connected to the outside of the tank box 1, supporting the air supply unit 2. An adjustment mechanism 3 is fixedly connected to the outside of the air supply unit 2. A vibration mechanism 6 is provided inside the tank box 1. The adjustment mechanism 3 includes a fixed shell 31, which is fixedly connected to the outside of the air supply unit 2, supporting the fixed shell 31. A hydraulic cylinder 32 is fixedly connected inside the fixed shell 31, supporting the hydraulic cylinder 32. A sliding plate 33 is fixedly connected to the drive end of the hydraulic cylinder 32, driving the sliding plate 33 to move. A rotating block 34 and a rotating block 36 are slidably connected to the outside of the sliding plate 33, driving the rotating blocks 34 and 36 to rotate. A drive assembly 5 is fixedly connected inside the tank box 1.
[0013] The drive assembly 5 includes a motor 51, which is externally fixedly connected to the outside of the tank 1. The tank 1 supports the motor 51. A rotating frame 52 is fixedly connected to the drive end of the motor 51, and the motor 51 drives the rotating frame 52 to rotate. Multiple support plates 53 are fixedly connected to the outside of the rotating frame 52, and the rotating frame 52 drives the support plates 53 to rotate. The vibration mechanism 6 includes multiple culture dishes 62, which are externally slidably connected to the inner wall of the support plates 53, and the support plates 53 provide sliding support for the culture dishes 62. A drive device 63 is fixedly connected inside the culture dishes 62, and the culture dishes 62 are supported by the drive device 63. Two centrifuge blocks 64 are fixedly connected to the drive end of the drive device 63, and the drive device 63 drives the centrifuge blocks 64 to rotate. Two support columns 61 are slidably connected to the inner wall of the culture dishes 62, and the support columns 61 restrict the excessive movement of the culture dishes 62.
[0014] Reference Figures 2 to 4Rotating block 34 is externally fixedly connected to a rotating shaft 35, which drives the rotating shaft 35 to move. The rotating shaft 35 is externally rotatably connected to the inner wall of the air supply unit 2, providing rotational support for the rotating shaft 35. A fan blade 37 is externally fixedly connected to the rotating shaft 35, which drives the fan blade 37 to rotate. A fan blade 38 is externally rotatably connected to the rotating shaft 35, providing rotational support for the fan blade. The fan blade 38 is externally fixedly connected to the outside of rotating block 36, which drives the fan blade 38 to rotate. A sliding plate 33 is externally slidably connected to the fixed... The inner wall of the fixed shell 31 provides sliding support to the sliding plate 33. A spring 65 is fixedly connected to the outside of the culture dish 62. The movement of the culture dish 62 causes the spring 65 to compress. The spring 65 is fixedly connected to the inner wall of the support plate 53, which provides support to the spring 65. A sensor 66 is fixedly connected to one side of the culture dish 62. The sensor 66 is used to monitor the amount of biofilm. Two sludge discharge pipes 7 are fixedly connected to the outside of the pool box 1. The sludge discharge pipes 7 are used to discharge the filtered water. A water inlet pipe 4 is fixedly connected to the outside of the pool box 1. The water inlet pipe 4 is used to connect unfiltered water.
[0015] Working principle: When sewage passes through the inlet pipe 4, the aerator 2 starts, supplying oxygen into the inlet pipe 4. The aerator 2 has an adjusting mechanism 3 on its pipe, and the hydraulic cylinder 32 inside the fixed housing 31 starts. The hydraulic cylinder 32 drives the sliding plate 33 to move, which in turn drives rotating blocks 34 and 36 to rotate. Rotating block 34 drives the rotating shaft 35 to move, which in turn drives fan blade 37 to rotate. Rotating block 36 drives fan blade 38 to rotate. The rotation between fan blades 37 and 38 does not affect the overall movement. The inner wall of the aerator 2 supports the rotating shaft 35, allowing the aeration effect of the aerator 2 to be adjusted, thus promoting the growth of microorganisms. Metabolism enhances wastewater treatment efficiency. The motor 51 outside the tank 1 starts, driving the rotating frame 52 to rotate on the inner wall of the tank 1. The rotating frame 52 drives the support plate 53 to rotate, which in turn drives the petri dish 62 to rotate, resulting in half of the petri dish 62 being submerged in water and half in air. When the biofilm becomes excessively thick and affects the treatment effect, the sensor 66 sends a signal to the drive device 63, activating the drive device 63 on the petri dish 62. The drive device 63 drives two centrifuge blocks 64 to rotate, causing the spring 65 in the petri dish 62 to compress, causing the support column 61 to slide on the inner wall of the petri dish 62. Excess biofilm is then vibrated and falls into the water, being discharged from the sludge discharge pipe 7.
[0016] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A BBR biological rotating disc integrated biochemical filter, comprising a tank (1), characterized in that: An air supply unit (2) is fixedly connected to the outside of the pool box (1), and an adjustment mechanism (3) is fixedly connected to the outside of the air supply unit (2). A vibration mechanism (6) is installed inside the pool box (1). The adjustment mechanism (3) includes a fixed shell (31), which is fixedly connected to the outside of the air supply machine (2). A hydraulic cylinder (32) is fixedly connected inside the fixed shell (31). A sliding plate (33) is fixedly connected to the drive end of the hydraulic cylinder (32). A rotating block one (34) is slidably connected to the outside of the sliding plate (33). A rotating block two (36) is slidably connected to the outside of the sliding plate (33). A drive assembly (5) is fixedly connected inside the pool box (1).
2. The BBR biological rotating disc integrated bio-biochemical filter according to claim 1, characterized in that: The drive assembly (5) includes a motor (51), which is externally fixedly connected to the outside of the pool box (1). The drive end of the motor (51) is fixedly connected to a rotating frame (52), and multiple support plates (53) are fixedly connected to the outside of the rotating frame (52).
3. The BBR biological rotating disc integrated bio-biochemical filter according to claim 2, characterized in that: The vibration mechanism (6) includes multiple culture dishes (62), the culture dishes (62) are slidably connected to the inner wall of the support plate (53) on the outside, a drive device (63) is fixedly connected inside the culture dish (62), two centrifuge blocks (64) are fixedly connected to the drive end of the drive device (63), and two support columns (61) are slidably connected to the inner wall of the culture dish (62).
4. The BBR biological rotating disc integrated biochemical filter according to claim 1, characterized in that: The rotating block (34) is externally fixedly connected to a rotating shaft (35), which is externally rotatably connected to the inner wall of the gas supply unit (2).
5. A BBR biological rotating disc integrated biochemical filter according to claim 4, characterized in that: A fan blade (37) is fixedly connected to the outside of the rotating shaft (35), and a fan blade (38) is rotatably connected to the outside of the rotating shaft (35).
6. A BBR biological rotating disc integrated biochemical filter according to claim 5, characterized in that: The fan blade (38) is fixedly connected to the outside of the rotating block (36), and the sliding plate (33) is slidably connected to the inner wall of the fixed shell (31).
7. The BBR biological rotating disc integrated bio-biochemical filter according to claim 3, characterized in that: A spring (65) is fixedly connected to the outside of the petri dish (62), and the spring (65) is fixedly connected to the inner wall of the support plate (53). A sensor (66) is fixedly connected to one side of the petri dish (62).
8. The BBR biological rotating disc integrated bio-biochemical filter according to claim 1, characterized in that: The pool box (1) is fixedly connected to two sludge discharge pipes (7) and a water inlet pipe (4).