A high-efficiency wastewater treatment system for wire cutting machines

Abstract

This utility model relates to a high-efficiency wastewater processor for a wire cutting machine, comprising a wire cutting machine body and a wastewater treatment tank. The wastewater treatment tank contains a wastewater treatment component, which includes a first motor fixedly mounted on the surface of the wastewater treatment tank. A rotating rod is fixedly mounted on the output end of the first motor. This high-efficiency wastewater processor for a wire cutting machine, through the wastewater treatment component, uses the cooperation of the first motor and rotating rod to send a collection frame to the bottom of a wastewater drain hole to collect wastewater generated during the wire cutting machine's processing. The wastewater is then pumped into a filtration tank via a first pump and a pumping pipe. After passing through multiple stages of filtration including a coarse filter, a fine filter, and an activated carbon plate, most solid impurities and organic pollutants are removed. The wastewater finally reaches the bottom wall of the filtration tank, where disinfectant is then injected through an injection pipe.

Description

Technical Field

[0001] This utility model relates to the field of wire cutting machine technology, specifically a high-efficiency wastewater treatment device for wire cutting machine. Background Technology

[0002] In the field of machining, wire cutting machines are a common type of precision machining equipment, widely used in the manufacturing of various complex parts. However, the processing of wire cutting machines generates a large amount of wastewater containing impurities such as metal shavings, oil, and coolant. If this wastewater is discharged directly without treatment, it will not only cause serious pollution to the environment, but also waste a lot of water resources and increase the production costs of enterprises. Therefore, the effective treatment and recycling of wastewater from wire cutting machines is a very important aspect.

[0003] Existing wastewater treatment methods for some wire cutting machines use simple sedimentation tanks or single filters. However, these methods have many shortcomings. Sedimentation tanks and filters have low treatment efficiency and are difficult to effectively remove fine metal shavings and oil particles, resulting in poor water quality after treatment that cannot meet the requirements for reuse. Furthermore, they are inefficient. Therefore, a high-efficiency wastewater treatment system for wire cutting machines is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-efficiency wastewater processor for wire cutting machines that employs multiple methods, including multi-stage filtration and agitation purification, to improve wastewater treatment efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency wastewater treatment device for a wire cutting machine, comprising a wire cutting machine body and a wastewater treatment tank, wherein a wastewater treatment component is provided inside the wastewater treatment tank; The wastewater treatment assembly includes a first motor, which is fixedly mounted on the surface of the wastewater treatment tank. A rotating rod is fixedly mounted on the output end of the first motor. Two gears are fixedly mounted on the surface of the rotating rod. A rack is meshed on the top of each of the two gears. A collection frame is fixedly mounted on the top of each of the two racks. A filtration tank is installed inside the wastewater treatment tank. A first pump is fixedly mounted on the top of the filtration tank. A pumping pipe is fixedly mounted on the left side of the first pump. A coarse filter screen is installed inside the pumping pipe. A liquid separation assembly is installed inside the filtration tank. A fine filter screen and an activated carbon plate are fixedly mounted inside the filtration tank from top to bottom. A second motor is fixedly mounted on the right surface of the filtration tank. A stirring rod is fixedly mounted on the output end of the second motor.

[0006] Furthermore, the top wall of the wire cutting machine body is provided with a number of sewage leakage holes, and the sewage treatment tank is located inside the wire cutting machine body.

[0007] Furthermore, a maintenance door is provided on the front side of the sewage treatment tank, and the rotating rod is rotatably installed inside the sewage treatment tank.

[0008] Furthermore, a water supply pipe is fixedly connected between the first pumping pump and the filter treatment tank, an opening is provided on the left side of the sewage treatment tank, and a collection frame is slidably installed inside the sewage treatment tank.

[0009] Furthermore, the liquid separation assembly includes a liquid separation hopper, which is disposed inside the filtration treatment tank, and the liquid separation hopper has a number of leakage holes inside.

[0010] Furthermore, a number of movable blocks are fixedly installed on the surface of the separating hopper, and the movable blocks are slidably installed on the inner wall of the filtration tank. A spring is fixedly installed at the bottom of each movable block, and a fixing block is fixedly installed at the bottom of each spring. The fixing block is fixedly installed inside the filtration tank.

[0011] Furthermore, a liquid injection pipe is fixedly installed on the front side of the filtration tank, the stirring rod is rotatably installed inside the filtration tank, and a second pumping pump is fixedly installed on the right side of the wire cutting machine body. The second pumping pump is connected to the filtration tank through a pipeline.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects: This wire cutting machine uses a high-efficiency wastewater processor. Through the installation of wastewater treatment components, a collection frame, driven by a first motor and a rotating rod, is positioned below a wastewater drain to collect wastewater generated during the machine's operation. This wastewater is then pumped into a filtration tank via a first pump and a suction pipe. After passing through multiple stages of filtration—coarse, fine, and activated carbon—most solid impurities and organic pollutants are removed. The wastewater reaches the bottom of the filtration tank, where disinfectant is injected through an injection pipe. A second motor then drives a stirring rod to agitate the wastewater, increasing the mixing degree between the disinfectant and the wastewater, thereby killing bacteria. Finally, the wastewater is pumped out for reuse. This multi-stage filtration and agitation purification system improves wastewater treatment efficiency and facilitates subsequent recycling. Attached Figure Description

[0013] Figure 1 This is a partial cross-sectional view of the present invention from the front. Figure 2 This is a schematic diagram of the internal structure of the sewage treatment tank of this utility model; Figure 3 This is a perspective view of the liquid separation component of this utility model; Figure 4This is a schematic diagram showing the connection between the first motor and the rotating rod, etc., of this utility model; Figure 5 This is a perspective view of the gear and rack connection of this utility model; In the diagram: 1. Wire cutting machine body; 2. Sewage leak hole; 3. Sewage treatment tank; 4. Sewage treatment components; 401. First motor; 402. Rotating rod; 403. Gear; 404. Rack; 405. Collection frame; 406. Filter treatment tank; 407. First pump; 408. Pumping pipe; 409. Coarse filter screen; 410. Water delivery pipe; 411. Separating assembly; 4111. Separating hopper; 4112. Moving block; 4113. Spring; 4114. Fixed block; 412. Fine filter screen; 413. Activated carbon plate; 414. Second motor; 415. Stirring rod; 5. Second pump; 6. Maintenance door; 7. Injection pipe. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-5 The high-efficiency wastewater treatment device for a wire cutting machine in this embodiment includes a wire cutting machine body 1 and a wastewater treatment tank 3, and a wastewater treatment component 4 is provided inside the wastewater treatment tank 3.

[0016] The wastewater treatment component 4 includes a first motor 401, which is fixedly installed on the surface of the wastewater treatment tank 3. A rotating rod 402 is fixedly installed at the output end of the first motor 401. Two gears 403 are fixedly installed on the surface of the rotating rod 402. A rack 404 meshes with the top of each of the two gears 403. A collection frame 405 is fixedly installed on the top of each of the two racks 404. A filtration tank 406 is installed inside the wastewater treatment tank 3. A first pumping pump 407 is fixedly installed on the top of the filtration tank 406. A pumping pipe 408 is fixedly installed on the left side of the first pumping pump 407. A coarse filter screen 409 is installed inside the pumping pipe 408. A liquid separation component 411 is installed inside the filtration tank 406. A fine filter screen 412 and an activated carbon plate 413 are fixedly installed inside the filtration tank 406 from top to bottom. A second motor 414 is fixedly installed on the right side surface of the filtration tank 406. A stirring rod 415 is fixedly installed at the output end of the second motor 414.

[0017] like Figure 1As shown, by setting the sewage leakage hole 2, the sewage generated by the processing surface of the wire cutting machine during processing can reach the inside of the collection frame 405 through the sewage leakage hole 2.

[0018] like Figure 1 As shown, by setting up maintenance door 6, it is convenient to open maintenance door 6 to carry out maintenance on the facilities inside sewage treatment tank 3.

[0019] like Figure 2 As shown, by setting up a water supply pipe 410, the water pumped by the first pumping pump 407 can easily enter the interior of the filter treatment tank 406. By setting up a port, the collection frame 405 can easily enter and exit the sewage treatment tank 3.

[0020] like Figure 2 and Figure 3 As shown, by setting up a liquid separation assembly 411, which includes a liquid separation hopper 4111, a moving block 4112, a spring 4113, and the moving block 4112, when sewage enters the interior of the filtration tank 406 through the water supply pipe 410, it will first fall onto the liquid separation hopper 4111. The liquid separation hopper 4111 has multiple leakage holes for dispersing the liquid. Through the liquid separation of the liquid separation hopper 4111, the sewage is dispersed and passes through the fine filter screen 412 and the activated carbon plate 41 below. 3. This increases the contact area between the wastewater and the fine filter screen 412 and activated carbon plate 413, thereby improving filtration efficiency. By setting fixed block 4114, moving block 4112 and spring 4113, when the separator 4111 is impacted by water flow, it will drive the moving block 4112 to press down. Then, the reset action of spring 4113 can reduce the pressure from the wastewater on the separator 4111, buffer the impact force of water flow on the separator 4111, and reduce the pressure on the separator 4111.

[0021] like Figure 1 As shown, by setting up the injection pipe 7, it is convenient to inject disinfectant into the interior of the filter treatment tank 406 through the injection pipe 7 to kill bacteria in the sewage, and by setting up the second pumping pump 5, the treated sewage can be pumped out for easy recycling.

[0022] like Figure 2 As shown, by setting up a coarse filter 409, a fine filter 412, and an activated carbon plate 413, large particulate impurities in the wastewater, such as larger metal shavings and debris, are initially removed. The fine filter 412 further removes small particulate impurities in the wastewater, such as fine metal shavings, suspended solids, and fine particles. The activated carbon plate 413 adsorbs organic pollutants in the wastewater.

[0023] When implementing this procedure, please follow these steps: 1) First, start the first motor 401. The first motor 401 drives the rotating rod 402 to rotate. The rotating rod 402 drives the two gears 403 to rotate. The two gears 403 drive the collection frame 405 to reach below the sewage leakage hole 2 through the meshing action with the rack 404, so as to collect the sewage generated by the wire cutting machine. 2) Then start the first motor 401 in reverse to retract the collection box 405 into the sewage treatment tank 3; 3) Restart the first pumping pump 407. The first pumping pump 407 sends the sewage to the inside of the filter treatment tank 406 through the cooperation of the pumping pipe 408 and the delivery pipe 410. During the transportation process, large particles of impurities will be filtered out by the coarse filter screen 409, thereby avoiding the impact of large particles of impurities on the first pumping pump 407. 4) Finally, after entering the filtration treatment tank 406, the wastewater is filtered through the fine filter screen 412 and the activated carbon plate 413 before reaching the interior of the filtration treatment tank 406. Then, disinfectant is injected into the interior of the filtration treatment tank 406 through the injection pipe 7 to kill the bacteria. The second pumping pump 5 pumps the treated wastewater out of the filtration treatment tank 406 through the pipeline for subsequent recycling.

[0024] In summary, this high-efficiency wastewater processor for the wire cutting machine uses a wastewater treatment component 4. Through the cooperation of a first motor 401 and a rotating rod 402, a collection frame 405 is sent to the bottom of the wastewater drain hole 2 to collect the wastewater generated during the processing of the wire cutting machine body 1. The wastewater is then pumped into a filtration tank 406 via a first pumping pump 407 and a pumping pipe 408. After multi-stage filtration through a coarse filter 409, a fine filter 412, and an activated carbon plate 413, most solid impurities and organic pollutants are removed. The wastewater then reaches the bottom wall of the filtration tank 406. Disinfectant is then injected into the filtration tank 406 through an injection pipe 7. A second motor 414 drives a stirring rod 415 to agitate the wastewater, increasing the degree of mixing between the disinfectant and the wastewater, thereby killing bacteria in the wastewater. Finally, the wastewater is extracted and reused via a second pumping pump 5. This multi-stage filtration and agitation purification approach improves wastewater treatment efficiency and facilitates subsequent recycling.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency wastewater treatment system for a wire cutting machine, comprising a wire cutting machine body (1) and a wastewater treatment tank (3), characterized in that: The sewage treatment tank (3) is equipped with a sewage treatment component (4). The wastewater treatment assembly (4) includes a first motor (401), which is fixedly installed on the surface of the wastewater treatment tank (3). A rotating rod (402) is fixedly installed at the output end of the first motor (401). Two gears (403) are fixedly installed on the surface of the rotating rod (402). A rack (404) meshes with the top of each of the two gears (403). A collection frame (405) is fixedly installed on the top of each of the two racks (404). A filter tank (406) is provided inside the wastewater treatment tank (3). The top of the filter tank (406) is... A first pump (407) is fixedly installed in the unit. A water pump (408) is fixedly installed on the left side of the first pump (407). A coarse filter (409) is installed inside the water pump (408). A liquid separation assembly (411) is installed inside the filtration treatment tank (406). A fine filter (412) and an activated carbon plate (413) are fixedly installed inside the filtration treatment tank (406) from top to bottom. A second motor (414) is fixedly installed on the right side surface of the filtration treatment tank (406). A stirring rod (415) is fixedly installed at the output end of the second motor (414).

2. The high-efficiency sewage treatment device for a wire cutting machine table according to claim 1, characterized in that: The top wall of the wire cutting machine body (1) is provided with a number of sewage leakage holes (2), and the sewage treatment tank (3) is located inside the wire cutting machine body (1).

3. The high-efficiency sewage treatment device for a wire cutting machine table according to claim 1, characterized in that: The sewage treatment tank (3) is provided with a maintenance door (6) on the front side, and the rotating rod (402) is rotatably installed inside the sewage treatment tank (3).

4. The high-efficiency sewage treatment device for a wire cutting machine table according to claim 1, characterized in that: A water delivery pipe (410) is fixedly connected between the first pump (407) and the filter treatment tank (406). The sewage treatment tank (3) has an opening on the left side, and a collection frame (405) is slidably installed inside the sewage treatment tank (3).

5. The high-efficiency sewage treatment device for a wire cutting machine table according to claim 1, characterized in that: The liquid separation assembly (411) includes a liquid separation hopper (4111), which is located inside the filter treatment tank (406). The liquid separation hopper (4111) has a number of leakage holes inside.

6. The high-efficiency sewage treatment device for a wire cutting machine table according to claim 5, characterized in that: The surface of the separating hopper (4111) is fixedly equipped with a number of movable blocks (4112), and the movable blocks (4112) are all slidably installed on the inner wall of the filter treatment tank (406). The bottom of the movable blocks (4112) is fixedly equipped with springs (4113), and the bottom of the springs (4113) is fixedly equipped with fixing blocks (4114). The fixing blocks (4114) are fixedly installed inside the filter treatment tank (406).

7. The high-efficiency wastewater treatment system for a wire cutting machine according to claim 1, characterized in that: A liquid injection pipe (7) is fixedly installed on the front side of the filter treatment tank (406), and the liquid injection pipe (7) extends through the front wall of the sewage treatment tank (3) to the outside of the sewage treatment tank (3). The stirring rod (415) is rotatably installed inside the filter treatment tank (406). A second pumping pump (5) is fixedly installed on the right side of the wire cutting machine body (1). The second pumping pump (5) is connected to the filter treatment tank (406) through a pipe.

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