Rare earth alloy electrolytic self-consuming iron cathode fixing device
By using a copper telescopic connecting plate and movable buckle to make close contact with the iron cathode, the problems of poor conductivity and cumbersome replacement in the production of rare earth ferroalloys are solved, achieving improved conductivity and simplified replacement process, reducing power consumption and labor intensity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GANZHOU KELI RARE EARTH NEW MATERIAL CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-07-31
AI Technical Summary
In the production of rare earth ferroalloys, the contact area between the consumable iron cathode and the fixture is small, the conductivity is poor, and the replacement process is cumbersome and poses safety risks.
The telescopic connecting plate and movable buckle, made of copper, are designed in a semi-circular arc shape to fit tightly against the iron cathode, increasing the contact area. They are fixed by pins and, together with the motor and lifting reducer, enable quick assembly and disassembly.
It improves conductivity by more than 30%, reduces power consumption per unit product by 6-10%, extends service life by 50%, simplifies the replacement process, reduces labor intensity, and eliminates safety risks.
Smart Images
Figure CN224578370U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of rare earth electrolysis devices, and in particular to a device for fixing a self-consuming iron cathode in rare earth alloy electrolysis. Background Technology
[0002] Rare earth ferroalloys are special alloys combining rare earth elements and iron. Their production involves a consumable iron cathode process within a fluoride molten salt system. This consumable iron cathode is characterized by the gradual consumption of iron material during electrolysis, which participates in the reaction. Consequently, the iron cathode requires constant manual replacement, a labor-intensive and tedious process. Furthermore, the small contact area between the iron cathode and the fixture results in poor conductivity.
[0003] To address the aforementioned deficiencies, Chinese patent application CN215757675U discloses a rare earth electrolytic iron cathode fixing device, comprising symmetrically arranged clamping plates, a horizontal baffle, a reference plate, and a wedge-shaped pin. The horizontal baffle, the reference plate, and the clamping plates enclose a space for inserting the iron cathode. The iron cathode is inserted into the space, and the pin is inserted between the iron cathode and the horizontal baffle to clamp the iron cathode. A conductive copper busbar is provided on the side of the reference plate near the iron cathode. Each of the symmetrically arranged clamping plates has a corresponding limiting hole. The reference plate and the conductive copper busbar are transversely inserted into the limiting holes. One end of the reference plate extending outward from the space forms a connecting part.
[0004] The device disclosed in the aforementioned patent application increases the conductivity of the device to some extent, but the contact area between the arc-shaped section of the conductive copper busbar and the iron cathode is small, resulting in a negligible conductivity effect. Furthermore, the iron cathode being inserted into a fixed space from above poses a safety risk. Utility Model Content
[0005] The purpose of this invention is to provide a device for fixing a consumable iron cathode in rare earth alloy electrolysis, so as to solve the problems of small contact area and poor conductivity between the consumable iron cathode and the clamp.
[0006] To achieve the above objectives, this utility model provides a rare earth alloy electrolysis self-consuming iron cathode fixing device, including a telescopic connecting plate, a movable buckle, a clamping plate, a pin, and symmetrically arranged fixing bolts. The parallel telescopic connecting plate and the movable buckle form a space for fixing the iron cathode. A handle is provided above the movable buckle. The telescopic connecting plate and the movable buckle have a semi-circular arc structure and are connected to the clamping plate by fixing bolts perpendicular to them. The pin is inserted between the telescopic connecting plate and the clamping plate to clamp the iron cathode. The front end of the telescopic connecting plate is connected to the fixing plate, the adjusting handwheel is connected to the rotating column, and the lifting reducer is fixedly installed on one side of the lifting fixing frame. The lifting fixing frame and the motor are fixed to the ground.
[0007] As an improvement, the telescopic connecting plate and the movable buckle are made of copper, which makes close contact with the iron cathode over a large area.
[0008] As an improvement, a groove is provided below the movable buckle, and the shape and size of the groove match the symmetrically parallel fixed bolts.
[0009] As an improvement, the self-consuming iron cathode is cylindrical, and the telescopic connecting plate and the movable buckle are both provided with a groove with a semi-circular cross-section on the side that is in close contact with the iron cathode. The shape and size of the groove match the shape and size of the iron cathode.
[0010] As an improvement, the pin is a component used to insert between the clamping plate and the telescopic connecting plate, and has a structure that is wider at the top and narrower at the bottom.
[0011] As an improvement, the handle is mounted above the movable latch, making it easier to move the movable latch when installing or removing the iron cathode.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. The telescopic connecting plate and the movable buckle are made of copper, and the part that contacts the self-consuming iron cathode has a semi-circular arc groove that matches the shape and size of the iron cathode. This allows for a large-scale, tight fit with the iron cathode, increasing the contact area of the iron cathode by more than 30%, and greatly improving its conductivity. The power consumption per unit product is reduced by 6-10%.
[0013] 2. Because the conductivity of the device is guaranteed, the inner wall of the telescopic connecting plate and the movable buckle that are attached to the iron cathode are not prone to sintering scars, which increases the service life by 50%, thereby reducing the time to replace the iron cathode and reducing the labor intensity of workers.
[0014] 3. The movable buckle and telescopic connecting plate clamp the iron cathode between the two and fix it with a pin. The iron cathode can be quickly disassembled by removing the pin. The operation is simple and convenient, and all operations are carried out on the ground with no safety risks. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is a three-dimensional structural diagram according to the present invention; Figure 2This is a top view schematic diagram of the structure according to the present invention; Figure 3 This is a schematic diagram of the overall structure according to the present invention.
[0017] The following components are shown in the diagram: 1. Electrolytic furnace; 2. Iron cathode; 3. Telescopic connecting plate; 4. Fixing plate; 5. Adjusting handwheel; 6. Lower positioning plate; 7. Rotating column; 8. Lifting reducer; 9. Electric motor; 10. Lifting fixing frame; 11. Detachable cathode buckle assembly; 110. Pin; 111. Clamping plate; 112. Fixing bolt; 113. Handle; 114. Movable buckle. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0020] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] The specific embodiments of this utility model are as follows: Figures 1 to 3As shown, a rare earth alloy electrolysis self-consumable iron cathode fixing device includes a telescopic connecting plate 3, a movable buckle 114, a clamping plate 111, and symmetrically arranged fixing bolts 112. Preferably, the symmetrically arranged fixing bolts 112 are parallel to each other, and the telescopic connecting plate 3, movable buckle 114, and clamping plate 111 are parallel to each other and perpendicular to the fixing bolts 112. Preferably, the telescopic connecting plate 3 and movable buckle 114 are located parallel to each other on both sides of the iron cathode 2, and each has a semi-circular arc structure to form a space for fixing the iron cathode 2. The clamping plate 111 is located parallel to the outside of the telescopic connecting plate 3 and is connected to the movable buckle 114 by the fixing bolts 112 perpendicular to it. A pin 110 is inserted between the telescopic connecting plate 3 and the clamping plate 111 to clamp the iron cathode 2.
[0022] In this embodiment, the front end of the telescopic connecting plate 3 is connected to the fixed plate 4, and the adjusting handwheel 5 is connected to the rotating column 7; the lifting reducer 8 is fixedly installed on one side of the lifting fixed frame 10, and the lifting fixed frame 10 and the motor 9 are fixed on the ground.
[0023] In this embodiment, a handle 113 is installed above the movable buckle 114 to facilitate moving the movable buckle when disassembling or assembling the iron cathode.
[0024] In this embodiment, the telescopic connecting plate 3 and the movable buckle 114 are made of copper. The side that contacts the iron cathode 2 has a semi-circular arc structure that matches its size and shape, which can make close contact with the iron cathode 2 over a large range, increasing the contact area of the iron cathode by more than 30%, and greatly improving its conductivity, reducing the power consumption per unit product by 6-10%.
[0025] In this embodiment, a groove is provided below the movable buckle 114, and the shape and size of the groove match the symmetrically parallel fixed bolts.
[0026] In this embodiment, the self-consuming iron cathode is cylindrical, and the telescopic connecting plate 3 and the movable buckle 114 are provided with a groove with a semi-circular cross section on one side of the iron cathode 2. The shape and size of the groove match the shape and size of the iron cathode, so that the iron cathode 2 is clamped more securely.
[0027] In this embodiment, the pin 110 is a component used to insert between the clamping plate 111 and the telescopic connecting plate 3. It has a structure that is wider at the top and narrower at the bottom, which is simple in structure and has a good fastening effect.
[0028] The working principle and usage of this utility model: When installing the iron cathode, first move the iron cathode 2 to the side of the electrolytic furnace 1 and stand it upright. Position it using the semi-circular groove on the telescopic connecting plate 3, and then fit the iron cathode 2 into the semi-circular groove on the telescopic connecting plate 3. Next, insert the movable buckle 114 from top to bottom into the fixing bolt 112 using the handle 113. Then, insert the pin 110 between the telescopic connecting plate 3 and the clamping plate 111, and use a hammer to tap the pin 110 to lock the iron cathode 2 in place using the angle above the pin. Finally, the motor 9 drives the reducer 8 to lift the iron cathode 2 and move it closer to the center of the electrolytic furnace 1, completing the process of moving the iron cathode 2 into the electrolytic furnace 1.
[0029] When it is necessary to remove the iron cathode 2, the motor 9 drives the reducer to lift the iron cathode 2 away from the platform of the electrolysis furnace 1. Then, the rotating column 7 moves the iron cathode 2 away from the center of the electrolysis furnace and places it on the ground on one side of the electrolysis furnace 1. Then, the pin 110 is loosened and removed with a hammer. Then, the movable buckle 114 is picked up by the handle 113 and placed aside. This allows for the quick replacement of the iron cathode 2, reducing the time required to replace the iron cathode 2 and reducing the labor intensity of the workers.
[0030] Although embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A rare earth alloy electrolytic self-consuming ferrous cathode fixation device, characterized in that: It includes a telescopic connecting plate (3), a movable buckle (114), a clamping plate (111), a pin (110), and symmetrically arranged fixing bolts (112). The telescopic connecting plate (3) and the movable buckle (114) are parallel to each other and form a space for fixing the iron cathode (2). A handle (113) is provided above the movable buckle (114). Both the telescopic connecting plate (3) and the movable buckle (114) are provided with a semi-circular arc structure. Together with the clamping plate (111), they are connected by fixing bolts (112) perpendicular to them. The pin (110) is inserted between the telescopic connecting plate (3) and the clamping plate (111) to clamp the iron cathode (2). The front end of the telescopic connecting plate (3) is connected to the fixing plate (4), the adjusting handwheel (5) is connected to the rotating column (7). The lifting reducer (8) is fixedly installed on one side of the lifting fixing frame (10). The lifting fixing frame (10) and the motor (9) are fixed on the ground.
2. A self-consuming iron cathode fixing device for rare earth alloy electrolysis according to claim 1, characterized in that: The telescopic connecting plate (3) and the movable buckle (114) are made of copper and are in close contact with the iron cathode over a large area.
3. A self-consuming iron cathode fixing device for rare earth alloy electrolysis according to claim 1, characterized in that: The movable buckle (114) has a groove below it, and the shape and size of the groove match the symmetrically parallel fixed bolts.
4. A self-consuming iron cathode fixing device for rare earth alloy electrolysis according to claim 1, characterized in that: The self-consuming iron cathode (2) is cylindrical. The telescopic connecting plate (3) and the movable buckle (114) are provided with a groove with a semi-circular arc cross section on one side of the iron cathode. The shape and size of the groove match the shape and size of the iron cathode.
5. A self-consuming ferrous cathode fixation device for rare earth alloys according to claim 1, characterized in that: The pin (110) is a component used to insert between the clamp plate (111) and the telescopic connecting plate (3), and has a structure that is wider at the top and narrower at the bottom.
6. A self-consuming ferrous cathode fixation device for rare earth alloys according to claim 1, characterized in that: The handle (113) is installed above the movable buckle (114) to facilitate the movement of the movable buckle (114) when disassembling or assembling the iron cathode.