A soft, skin-friendly knitted denim-like fabric
By employing a weaving process that interweaves polyester staple fiber yarn, cotton/Assyrian blended yarn, and spandex, the problems of stiffness and insufficient elasticity in traditional woven denim fabrics have been solved, resulting in a skin-friendly, soft, and breathable knitted imitation denim fabric that meets consumers' needs for comfort and skin-friendliness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU JINCHENZHEN TEXTILE
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-31
AI Technical Summary
Traditional woven denim fabrics are stiff, lack elasticity, and are not very skin-friendly or soft, failing to meet consumers' demands for comfort and skin-friendliness.
It is made of polyester staple fiber yarn, cotton/Assam blended yarn and spandex yarn, and is woven into a three-section six-way knitted denim-like fabric by interlacing. It combines float weave and loop weave, and has a unique texture and weaving process. It is dyed using a single dyeing method.
It achieves a skin-friendly and soft effect, with a comfortable feel, good breathability, good elasticity and shape retention, beautiful appearance, and three-dimensional touch, meeting consumers' needs for comfort and skin-friendliness.
Smart Images

Figure CN224578438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casual knitted fabric technology, and in particular to a skin-friendly and soft knitted denim-like fabric. Background Technology
[0002] Consumers are increasingly demanding higher levels of comfort and skin-friendliness in textiles, creating an urgent market need for a new type of fabric that retains the denim style while offering comfort and softness. Traditional woven denim fabrics are stiff, lack elasticity, and are relatively soft and gentle on the skin, limiting their comfort. Therefore, it is necessary to develop a fabric that combines the advantages of both knitted and woven fabrics to meet consumer needs. Thus, researching a skin-friendly, soft knitted denim-like fabric is of great significance. Utility Model Content
[0003] To overcome the above shortcomings, this utility model provides a skin-friendly and soft knitted denim-like fabric, aiming to improve the problem of poor skin-friendliness and softness of existing denim fabrics.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: a skin-friendly and soft knitted imitation denim fabric, made of polyester staple fiber yarn, cotton / Assyrian cotton blended yarn, and spandex yarn, woven using an interlacing method to form the imitation denim fabric. The knitted imitation denim fabric has three sections as a cycle, and six rows as a complete structure. The arrangement of the six rows consists of two weaving structures: float weave and loop weave. As a further description of the above technical solution: Of the six paths: The first row consists of looped weave, float weave, and float weave in sequence. The second route consists of circular organization, circular organization, and circular organization in sequence; The third line consists of, in order: floating thread structure, loop structure, and floating thread structure; The fourth route consists of three circular structures: circular structure, circular structure, and circular structure. The fifth row consists of float weave, float weave, and loop weave. The sixth row consists of three circular structures: circular structure, circular structure, and circular structure.
[0005] As a further description of the above technical solution: Polyester staple fiber yarn is inserted into the first, third, and fifth half of the six channels; cotton / Assyrian cotton blended yarn and spandex yarn are inserted into the second, fourth, and sixth channels, and the fabric is woven into the knitted imitation denim fabric by interlacing.
[0006] As a further description of the above technical solution: The polyester staple fiber yarn has a yarn specification of 18.45 tex (32S), the cotton / Assam blended yarn has a yarn specification of 18.45 tex (32S), and the spandex yarn has a yarn specification of 3.33 tex (30D). This invention has the following beneficial effects: 1. The knitted imitation denim fabric described in this utility model uses cotton / Yasai cotton blended yarn, wherein Yasai cotton is matte Yasai rayon, which has the feel of cotton, so that the fabric retains the characteristics of rayon fibers while also having the skin-friendly and soft effect of imitation cotton; the knitted imitation denim fabric has a twill fish scale fabric structure and is dyed using a single-dye cotton dyeing method, which is designed to be a skin-friendly and soft knitted imitation denim fabric. Attached Figure Description
[0007] Figure 1 This invention provides a knitting process diagram for a skin-friendly and soft knitted denim-like fabric. Figure 2 This invention provides a needle triangle diagram for a skin-friendly and soft knitted denim-like fabric.
[0008] Legend: 1. Polyester staple fiber yarn; 2. Cotton / Assyrian blended yarn and spandex filament; 3. Polyester staple fiber yarn; 4. Cotton / Assyrian blended yarn and spandex filament; 5. Polyester staple fiber yarn; 6. Cotton / Assyrian blended yarn and spandex filament. Detailed Implementation
[0009] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0010] Reference Figure 1 and Figure 2 This utility model provides one embodiment: a skin-friendly and soft knitted imitation denim fabric, made of polyester staple fiber yarn, cotton / Assyrian cotton blended yarn and spandex yarn, woven by interlacing to form the knitted imitation denim fabric. The knitted imitation denim fabric has three sections as a cycle, and six lines as a complete structure. The arrangement of the six lines consists of two weaving structures: float weave and loop weave. Specifically, this fabric is a knitted, denim-like fabric with a twill texture, giving it a beautiful appearance and a pleasantly textured feel. This unique texture enhances the fabric's visual appeal and adds to its overall aesthetic appeal. The three-dimensional feel of the fabric makes it stand out both visually and tactilely. Woven from polyester staple yarn, cotton / Assyrian blend yarn, and spandex, the fabric is not only soft and comfortable, offering excellent breathability and keeping the wearer dry, but also possesses good elasticity, preventing deformation and enhancing its shape retention. The knitted faux denim fabric has a soft hand feel, good breathability, and is comfortable to wear. The design and manufacturing process of the knitted faux denim fabric is very meticulous, employing special weaving techniques. Specifically, the knitted faux denim fabric uses polyester staple yarn, cotton / Assyrian blend yarn, and spandex, woven using an interlacing method with three sections forming a cycle, ensuring the fabric's uniformity and stability. Furthermore, a six-way weaving method is used, with each six-way forming a complete structural pattern. The arrangement of these six ways is carefully designed, consisting of two different weaving structures: loop weave and raised weave. The loop weave adds a special structure to the fabric and makes it tighter; the raised weave enhances the fabric's style, giving it a unique twill texture. Through this weaving technique, the fabric not only has a unique texture and style, but also combines comfort and durability.
[0011] Reference Figure 1 and Figure 2 The first row consists of a loop structure, a float structure, and a float structure; the second row consists of a loop structure, a loop structure, and a loop structure; the third row consists of a float structure, a loop structure, and a float structure; the fourth row consists of a loop structure, a loop structure, and a loop structure; the fifth row consists of a float structure, a float structure, and a loop structure; and the sixth row consists of a loop structure, a loop structure, and a loop structure. Polyester staple fiber yarn is partially inserted into the first, third, and fifth rows; cotton / Yasai cotton blended yarn and spandex yarn are fully inserted into the second, fourth, and sixth rows, and the fabric is woven using an interlacing method to form the aforementioned knitted imitation denim fabric. Reference Figure 1 and Figure 2 The polyester staple fiber yarn has a yarn specification of 18.45 tex (32S), the cotton / Assam blended yarn has a yarn specification of 18.45 tex (32S), and the spandex yarn has a yarn specification of 3.33 tex (30D).
[0012] Working principle: 1. Yarn: The knitted denim-like fabric uses a cotton / Yasai cotton blend yarn. The Yaasai cotton is a matte Yaasai rayon, possessing the feel of cotton while retaining the characteristics of rayon fibers, giving the fabric a soft, skin-friendly effect similar to cotton. Yaasai cotton raw materials come from green, sustainable, transparent, and traceable forests and bamboo pulp, making it 100% natural. This results in better moisture absorption and breathability in the finished fabric. Yaasai cotton fibers have a low and uniform shrinkage rate, leading to less waste in garments, less deformation, and easier care. The polyester staple fiber yarn used in the fabric has a more cotton-like feel and is softer than polyester filament, giving the fabric an overall soft and skin-friendly characteristic.
[0013] 2. Weaving: The knitted imitation denim fabric is made from polyester staple fiber yarn, cotton / Assyrian cotton blend yarn, and spandex filament, woven together using an interlacing method. The fabric surface exhibits a twill texture effect, with an attractive appearance and a textured feel. This unique texture gives the fabric visual appeal and adds a three-dimensional feel to the touch, making it stand out both visually and tactilely. The knitting imitation denim fabric is produced using a unique weaving technique, a distinctive design, and is simple and easy to implement.
[0014] 3. Dyeing and finishing: The dyeing and finishing process uses single-color dyeing of cotton, with a deep navy blue single-color dyed cotton color. Polyester is not dyed, which gives the fabric a denim-like effect. Each step of the dyeing process is strictly controlled to ensure the dyeing effect. For pretreatment, add 0.3 g / L TF-129Y, 3 g / L multifunctional refining powder, and 4 g / L H2O. Heat the bath solution containing the above-mentioned bleaching formula to 98°C, keep it at that temperature for 50 minutes, drain the solution, add water, add 0.5 g / L HAC, run for 12 minutes, and drain the solution. For dyeing, first add 0.25 g / L deoxygenase, run for 5 minutes, then measure the hydrogen peroxide content in the dye solution. If it is 0, add the dissolved reactive dye at a uniform rate, run for 10 minutes, then add sodium sulfate, then add alkali substitute, run for 10 minutes, then heat to 60°C at a rate of 0.8°C per minute, keep it at that temperature for 50 minutes, and drain the solution. For posttreatment, first add 0.7 g / L acidic soap, heat to 85°C, keep it at that temperature for 15 minutes, and drain the solution. Rinse twice with water, 8 minutes each time, and drain the solution. Finally, add 6 g / L softener S-400 and 0.5 g / L fixing agent to water, heat to 40°C, run for 15 minutes, and remove from the vat.
[0015] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A soft, skin-friendly knitted denim-look fabric comprising: The knitted imitation denim fabric is characterized in that it is made of polyester staple fiber yarn, cotton / Assyrian blended yarn and spandex yarn, and is woven by interlacing method; The knitted imitation denim fabric consists of three sections as a cycle and six lines as a complete structure. The arrangement of the six lines is composed of two weaving structures: float weave and loop weave. The organizational structure of the six channels is as follows: First type: loop structure, floating thread structure, floating thread structure; Second route: Circle organization, circle organization, circle organization; Third approach: Float weave, loop weave, float weave; Fourth route: Circle organization, circle organization, circle organization; Fifth type: Float weave, float weave, loop weave; Sixth route: Circle organization, circle organization, circle organization.
2. A soft, skin-friendly knitted denim-like fabric according to claim 1, characterized in that, Of the six paths: The first, third, and fifth half-exit polyester staple fiber yarns are inserted; The second, fourth, and sixth threads are all threaded into cotton / Yasai cotton blended yarn and spandex filament.
3. A soft, skin-friendly knitted denim-like fabric according to claim 1, characterized in that: The polyester staple fiber yarn has a yarn specification of 18.45 tex (32S), the cotton / Assam blended yarn has a yarn specification of 18.45 tex (32S), and the spandex yarn has a yarn specification of 3.33 tex (30D).
4. A soft, skin-friendly knitted denim-like fabric according to claim 1, characterized in that: The knitted denim-like fabric uses a cotton / Yasai cotton blend yarn, wherein the Yasai cotton is a matte Yasai rayon.
5. A soft, skin-friendly knitted denim-like fabric according to claim 1, characterized in that: The knitted imitation denim fabric has a twill fish scale weave structure and is dyed using a single-dye cotton dyeing method.