A warp-knitted massage functional insole fabric

Abstract

This utility model belongs to the field of warp knitting fabric technology, and particularly relates to a warp-knitted massage functional insole fabric, including a fabric body, the fabric body including an intermediate layer and a surface layer and a bottom layer formed by jacquard knitting. The jacquard knitting creates massage protrusions on the surface of the surface layer and / or the bottom layer. The massage protrusions formed by jacquard knitting on the surface of the surface layer by the jacquard knitting ...

Description

Technical Field

[0001] This utility model belongs to the field of warp knitting fabric technology, and in particular relates to a warp knitted massage functional insole fabric. Background Technology

[0002] Currently, most insoles are made of woven fabric. These require overlock stitching to prevent the woven fabric from fraying, resulting in wasted time and resources. Furthermore, woven fabric is flat, making the resulting insoles hard, inelastic, and lacking a three-dimensional effect, failing to meet modern ergonomic requirements. Sports shoes typically use rubber insoles, which offer some massage but require post-processing to bond mesh fabric for moisture absorption and perspiration. This process is costly, pollutes the environment, and the bonded parts are prone to damage and adhesion issues after washing. Therefore, rubber insoles have poor breathability, easily leading to bacterial growth and foot discomfort. Thus, there is an urgent need for a warp-knitted insole with good massage and breathability. Utility Model Content

[0003] The purpose of this invention is to provide a warp-knitted massage functional insole fabric to solve the problems of poor three-dimensional massage effect and poor breathability of current woven insoles and rubber insoles.

[0004] This utility model provides a warp-knitted massage functional insole fabric, including a fabric body, the fabric body including an intermediate layer and a surface layer and a bottom layer using Jacquard combs, the Jacquard combs forming massage protrusions on the surface of the surface layer and / or the bottom layer.

[0005] Preferably, the Jacquard comb includes a first Jacquard comb and a second Jacquard comb.

[0006] Preferably, the first jacquard comb has a mesh structure formed in the surface layer.

[0007] Preferably, the mesh structure includes at least two mesh structures with different pore sizes.

[0008] Preferably, the first jacquard comb has a plain weave structure on the surface layer.

[0009] Preferably, the second jacquard comb combines jacquard and plain weave on the surface layer to form a single layer of fabric.

[0010] Preferably, the second jacquard comb forms an anti-slip texture layer on a plain weave fabric.

[0011] Preferably, the second jacquard comb is made of elastic yarn for jacquard weaving.

[0012] Preferably, the Jacquard comb further includes a third Jacquard comb, which replaces the bottom layer with a jacquard pattern.

[0013] One or more technical solutions provided by this utility model have at least the following technical effects:

[0014] The warp-knitted massage functional insole fabric disclosed in this application forms massage protrusions on the surface layer through jacquard combing, giving the insole a massage effect. The entire insole has a strong three-dimensional feel and good breathability, enriching the structure of the warp-knitted insole fabric and improving its functionality. Compared with rubber insoles, it is lower in cost and more environmentally friendly and pollution-free. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a top view of the warp-knitted massage functional insole fabric of Embodiment 1 of this utility model;

[0017] Figure 2 This is a cross-sectional view of the warp-knitted massage functional insole fabric of Embodiment 1 of this utility model;

[0018] Figure 3 This is a physical image of the warp-knitted massage functional insole fabric of Embodiment 1 of this utility model.

[0019] Key reference numerals: 1. Top layer; 2. Middle layer; 3. Bottom layer; 4. Massage protrusions; 5. First mesh structure; 6. Second mesh structure; 7. Plain weave; 8. Single-layer fabric; 9. Anti-slip textured layer. Detailed Implementation

[0020] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of this utility model, and should not be construed as limiting the utility model.

[0021] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, features defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0023] Example 1

[0024] Reference Figures 1-3 This embodiment discloses a warp-knitted massage functional insole fabric and its weaving process.

[0025] The warp-knitted massage functional insole fabric includes a fabric body, which includes an intermediate layer 2, and a surface layer 1 and a bottom layer 3 using a jacquard comb. The surface layer 1 and the bottom layer 3 can be woven with mesh according to actual needs to improve the breathability of the entire insole. The surface layer 1 and the bottom layer 3 can be woven with different functional yarns, such as yarns with moisture-wicking function, antibacterial yarns, etc. The jacquard comb forms massage protrusions 4 on the surface of the surface layer 1. In this embodiment, the Jacquard comb includes a first Jacquard comb and a second Jacquard comb. The first Jacquard comb forms two mesh structures with different pore sizes on the surface layer 1: a first mesh structure 5 with smaller pore size and a second mesh structure 6 with larger pore size. The first mesh structure 5 is located in the forefoot area of ​​the insole, improving the breathability of the forefoot area. The second mesh structure 6 is located in the heel area of ​​the insole, improving the breathability of the heel area. The first Jacquard comb also forms a plain weave structure 7 on the surface layer 1 to enrich the overall structure of the insole. At the same time, the second Jacquard comb combines the jacquard of the surface layer 1 with the plain weave structure 7 to form a single-layer fabric layer 8, improving the comfort of the insole. The second Jacquard comb also forms an anti-slip texture layer 9 on the plain weave structure 7. The anti-slip texture layer 9 is formed by jacquard on the surface of the plain weave structure 7, giving the anti-slip texture layer 9 a certain concave and convex stripe structure, improving the anti-slip properties of the insole surface. The second Jacquard comb can use, but is not limited to, elastic yarn for jacquard. The use of elasticity in jacquard weaving gives the single-layer fabric 8 and the anti-slip textured layer 9 a certain degree of elasticity and gathering effect. This makes the massage protrusions 4 on the surface more prominent, improving their massage effect. The entire insole has a strong three-dimensional feel, good breathability, enriches the structure of the warp-knitted insole fabric, improves the functionality of the warp-knitted insole fabric, and is lower in cost and more environmentally friendly and pollution-free than rubber insoles.

[0026] The weaving process is as follows: Weaving of surface layer 1: GB1: warp P-FDY100D / 36F semi-dull environmentally friendly recycled yarn is used, with 6 coils and 512 yarns per coil. The GB1 yarn is threaded on the machine in a full-thread manner, with a gear warp feed of 1500m / rubber. The weaving chain structure is 1-0 / 0-0 / 0-1 / 1-1 / / . The content of GB1 environmentally friendly yarn is about 12.548%, which is used to weave surface layer 1.

[0027] Intermediate layer 2 weaving: GB2: warped P-DT30D / 1F environmentally friendly monofilament transparent yarn, 6 coils, each coil with 512 yarns, GB2 yarn is threaded on the machine in a full-thread manner, gear warp feed is 7000m / lact, running chain structure 0-1 / 0-1 / 1-0 / 1-0 / / , GB2 environmentally friendly yarn content accounts for about 17.316%; forming intermediate layer 2, different denier or different specifications of environmentally friendly monofilament transparent yarn can be selected according to the softness and hardness of the insole massage area and the three-dimensional elasticity requirements of the insole.

[0028] Jacquard comb jacquard: including the first jacquard comb, using JK3: warping P-DTY100D / 72F semi-dull environmentally friendly low-elasticity lightweight mesh (recycle) yarn, 6 coils, each coil with 512 yarns, JK3 yarn is threaded on the machine in a 1-thread-1-open manner, gear warp feed is 2380mm / lacquer, and the weave is a variable warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / , with JK3 environmentally friendly low-elasticity lightweight mesh yarn content accounting for about 9.954%. JK4: Warping P-DTY100D / 72F semi-dull environmentally friendly low-elasticity lightweight recycle yarn, 6 warp heads, 512 yarns per warp head. JK4 yarn is threaded on the machine in a 1-thread-1-open manner, with a gear feed of 2380mm / lacquer. It follows a variable warp plain weave 1-0 / 1-1 / 1-2 / 1-1 / / . The JK4 environmentally friendly low-elasticity lightweight recycle yarn content is approximately 9.954%. It also includes a second jacquard comb. JK5: Warping SCY-70D / 100D / 48F. CD is a bright, low-elasticity, environmentally friendly spandex single-covered yarn with 6 warp heads, each with 256 yarns. JK5 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear feed of 2660mm / rubc. It runs a variable warp plain weave 1-0 / 1-0 / 1-2 / 1-2 / / . The JK5 environmentally friendly spandex core-spun yarn content is approximately 13.351%. JK6: Warping SCY-70D / 100D / 48F CD is a bright, low-elasticity, environmentally friendly spandex single-covered yarn with 6 warp heads, each with 256 yarns. JK6 yarn is threaded on the machine in a 1-thread-1-air manner, with a gear feed of 2660mm / rubc. It runs a variable warp plain weave 1-0 / 1-0 / 1-2 / 1-2 / / . The JK6 environmentally friendly spandex core-spun yarn content is approximately 13.351%. The massage protrusions 4, plain weave 7, single-layer fabric 8, and anti-slip textured layer 9 are formed by jacquard weaving with the first and second jacquard combs.

[0029] Bottom layer 3 weaving: GB7: Warped P-DTY75D / 36F semi-dull graphene environmentally friendly low-elasticity lightweight mesh (recycle) yarn, 6 warp heads, 512 yarns per warp head. GB7 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1520m / razor, and a variable warp plain weave of 1-1 / 1-0 / 0-0 / 0-1 / / . The GB7 graphene low-elasticity lightweight mesh yarn content is approximately 8.755%. GB8: Warped P-DTY75D / 36F semi-dull graphene environmentally friendly low-elasticity lightweight mesh (recycle) yarn, 6 warp heads, 512 yarns per warp head. GB8 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 2500m / razor, and a variable warp plain weave of 2-2 / 0-1 / 2-2 / 4-3 / / . The GB8 polyester white low-elasticity lightweight mesh yarn content is approximately 14.400%. The weaving forms the bottom layer 3.

[0030] Example 2

[0031] The difference between this embodiment and the previous embodiment lies in the weaving process. The weaving process in this embodiment is as follows: Weaving of surface layer 1: GB1: warp-grade P-DTY100D / 48F semi-glossy bamboo charcoal environmentally friendly low-elasticity lightweight mesh yarn is used. There are 6 warp heads, each with 512 yarns. The GB1 yarn is threaded onto the machine in a full-thread manner, with a gear feed rate of 1550m / lactage. The weave is a plain weave of 1-0 / 0-0 / 0-1 / 1-1 / / . The GB1 bamboo charcoal yarn content is approximately 11.904%. This weaving forms surface layer 1.

[0032] Intermediate layer 2 weaving: GB2: Warped P-DT40D / 1F environmentally friendly monofilament transparent yarn, 6 warp heads, 512 yarns per warp head. The GB2 yarn is fully threaded on the machine, with a gear feed rate of 7300m / lactage. The weave structure is 1-0 / 1-0 / 0-1 / 0-1 / / . The GB2 environmentally friendly yarn content is approximately 22.425%, forming intermediate layer 2. Different denier or specifications of environmentally friendly monofilament transparent yarn can be selected according to the softness and hardness of the insole's massage area and the three-dimensional elasticity requirements of the insole.

[0033] Jacquard comb jacquard: Including the first jacquard comb, using JK3: warping P-DTY100D / 48F semi-dull bamboo charcoal environmentally friendly low-elasticity lightweight mesh yarn, 6 warp heads, each with 512 yarns. The JK3 yarn is threaded on the machine in a 1-thread-1-open manner, with a gear feed of 2500mm / lacquer, and a variable warp plain weave of 1-0 / 1-2 / 1-2 / 1-2 / / . The JK3 bamboo charcoal yarn content is approximately 9.600%. JK4: warping P-DTY100D / 48F semi-dull bamboo charcoal environmentally friendly low-elasticity lightweight mesh yarn, 6 warp heads, each with 512 yarns. The JK4 yarn is threaded on the machine in a 1-thread-1-open manner, with a gear feed of 2500mm / lacquer, and a variable warp plain weave of 1-0 / 1-2 / 1-2 / 1-2 / / . The JK4 bamboo charcoal yarn content is approximately 9.600%. It also includes a second jacquard comb, using JK5: warping color SCY-70D / 75D / 36F polyester low-elasticity environmentally friendly spandex single-spun yarn, 6 coils, each coil with 256 yarns, JK5 yarn is threaded on the machine in a 1-thread-1-air manner, gear warp feed is 2530mm / lacquer, and the weave is a variable warp plain weave 1-2 / 1-2 / 1-0 / 1-0 / / , with JK5 environmentally friendly spandex core-spun yarn accounting for about 11.658%. JK6: Warped SCY-70D / 75D / 36F polyester low-elasticity environmentally friendly spandex single-spun yarn, with 6 warp heads, each with 256 yarns. JK6 yarn is threaded on the machine in a 1-thread-1-loop manner, with a gear feed rate of 2530mm / lacquer. It features a variable warp plain weave (1-2 / 1-2 / 1-0 / 1-0 / / ). The JK6 environmentally friendly spandex core-spun yarn content is approximately 11.658%. The fabric is jacquard through the first and second Jacquard combs, forming massage ridges (4), plain weave (7), single-layer fabric (8), and anti-slip textured layers (9).

[0034] Bottom layer 3 weaving: GB7: Warped P-DTY75D / 36F semi-dull graphene environmentally friendly low-elasticity lightweight mesh (recycle) yarn, 6 warp heads, 512 yarns per warp head. GB7 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 1520m / razor, and a variable warp plain weave of 1-1 / 1-0 / 0-0 / 0-1 / / . The GB7 graphene low-elasticity lightweight mesh yarn content is approximately 8.755%. GB8: Warped P-DTY75D / 36F semi-dull graphene environmentally friendly low-elasticity lightweight mesh (recycle) yarn, 6 warp heads, 512 yarns per warp head. GB8 yarn is threaded on the machine in a full-thread manner, with a gear feed rate of 2500m / razor, and a variable warp plain weave of 2-2 / 0-1 / 2-2 / 4-3 / / . The GB8 polyester white low-elasticity lightweight mesh yarn content is approximately 14.400%. The weaving forms the bottom layer 3.

[0035] Example 3

[0036] This embodiment adds a third Jacquard comb to the existing embodiment 1. The third Jacquard comb can be used to replace the bottom layer 3 for jacquard weaving. The jacquard weaving with the third Jacquard comb can also form structures such as massage protrusions 4, plain weave 7, and mesh weave. Combined with the first and second Jacquard combs, different colors, specifications, and yarns can be used to form multi-colored jacquard structures, further enriching the structure and functionality of the insole. For example, different jacquard structures can be combined, such as forming a mesh weave on the top layer 1 and a mesh weave on the bottom layer 3; forming a mesh weave on the top layer 1 and a plain weave 7 on the bottom layer 3; or forming a plain weave 7 on the top layer 1 and a mesh weave on the bottom layer 3. This combination of different jacquard structures makes the entire insole structure and functionality richer.

[0037] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A warp-knitted functional insole fabric for massage, comprising a fabric body, characterized in that, The fabric body includes an intermediate layer (2) and a surface layer (1) and a bottom layer (3) using a Jacquard comb. The Jacquard comb forms massage protrusions (4) on the surface of the surface layer (1) and / or the bottom layer (3). The Jacquard comb includes a first Jacquard comb, a second Jacquard comb and a third Jacquard comb. The first Jacquard comb forms a mesh structure and / or a plain weave structure on the surface layer (1). The second Jacquard comb combines the Jacquard and plain weave structure (7) on the surface layer (1) to form a single-layer fabric (8) and / or forms an anti-slip texture layer (9) on the plain weave structure (7). The third Jacquard comb replaces the bottom layer (3) with a Jacquard.

2. The warp-knitted massage functional insole fabric according to claim 1, wherein, The mesh structure includes at least two mesh structures with different pore sizes.

3. The warp-knitted massage functional insole fabric according to claim 1, wherein, The second jacquard comb uses elastic yarn for jacquard weaving.

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